Claas Nexos 260-210 M Stage V (A66) Tractors Technical System ES

File List:

00 1173 056 X.pdf
00 1177 609 X.pdf
00 1177 931 X.pdf

00 1177 609 X.pdf:

Technical systems
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
Introduction
Safety instructions
Safety regulations and risk information
Particularities of placing the tractor on lifting supports
General information
Using this diagnostic manual
Manual validity
Validity of this diagnostic manual
09 Hydraulics
0980 Hydraulic connection diagram
General hydraulic circuit
Equipment and options table
Help searching for equipment and options
1. Hydraulic trailer brake
2. Suspended front axle
3. Electronic elevator
4. Elevator compensator and hydraulic lifting support (with mechanical elevator)
5. Lift compensator and hydraulic lift support (with electronic lift)
6. REVERSHIFT and TWINSHIFT
7. REVERSHIFT and mechanical duplicator
8. Tractor with cab (T100 EVO transmission)
9. Tractor without cabin (T100 + transmission)
10. Hydraulic clutch PTO (T100 EVO)
11. Hydraulic clutch PTO (T100+)
12. 3-pump circuit
13. 2-pump circuit
14. 4 distributors, 3 pump circuit, NEXOS S, M, L and XL with duplicator
15. 4 distributors, 2 pump circuit, NEXOS S, M, L and XL
16. 3 distributors, 3 pump circuit, NEXOS S, M, L and XL with duplicator
17. 3 distributors, 3 pump circuit, NEXOS LD and MD
18. 3 distributors, 2 pump circuit, NEXOS LD and MD
19. 3 distributors, 2 pump circuit, NEXOS S, M, L, XL, LD and MD
20. 3 distributors, 2 pump circuit, NEXOS S, M, L, XL with duplicator
21. 2 distributors, 2 pump circuit, NEXOS S, M, L, XL, LD and MD
22. electrohydraulic distributors with duplicator
23. electrohydraulic distributors without duplicator

00 1177 931 X.pdf:

Technical systems
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
Introduction
Manual validity
Validity of this diagnostic manual
01 Engine
0125 Fuel/injection system
fuel supply circuit
Measurement value table
Function Description
Hydraulic diagram of the fuel supply circuit
Fuel supply pressure control
Checking fuel pressures
fuel injection circuit
Measurement value table
Function Description
Hydraulic diagram of the fuel injection circuit
fuel return circuit
engine wiring
0130 Lubricating oil system
Engine lubrication circuit
Measurement value table
Function Description
Hydraulic diagram of the engine lubrication circuit
Engine lubrication pressure control
0135 Cooling system
Engine cooling circuit
Measurement value table
Function Description
Engine thermostat control
0140 Exhaust gas system
Engine exhaust circuit
Measurement value table
Function Description
Exhaust gas and recycled exhaust gas circuit diagram
Checking the “EGR” cooler
0145 Air suction
Engine air intake circuit
Measurement value table
Function Description
0150 Engine coupled parts
Engine start
Measurement value table
Function Description
0155 Engine adjustment
Engine speed setpoint
Measurement value table
Function Description
Calibration of the accelerator pedal sensor B153
Calibration of engine speed adjustment sensor B154
0165 Exhaust gas aftertreatment
Engine aftertreatment system
Function Description
Principle diagram of the urea circuit
AdBland exhaust gas circulation
Engine power reduction
Automatic regeneration
Regeneration when stopped or in service
02 Gears / clu/ cardan shaft
0202 Complete component
Transmission kinematics
15 + 15 transmission, mechanical shuttle and four-wheel drive
30 + 30 transmission with mechanical shuttle, mechanical doubler and four-wheel drive
30 + 30 transmission with mechanical reverse shuttle and mechanical doubler and two-wheel drive 30 km/h (S version only)
30 + 15 transmission with hydraulic shuttle, hydraulic doubler and hydraulic rear PTO clutch
Preponderance
0220 Mechanical investment
mechanical inverter
0222 Hydraulic inversion
REVERTSHIFT Hydraulic Inverter
Measurement value table
Function Description
Clutch pedal operation and adjustment
0230 Mechanical gear
Mechanical duplicator, speeds and mechanical ranges
0242 Differential
Rear differential lock
Measurement value table
Operating law
0252 Electrohydraulic drive of the front axle
Traction on the four wheels
Measurement value table
Operating law
0297 Check / measure / adjust
TCU A057 Transmission Control Module Interface Menu
Calibration menu
Parameters menu
Vehicle Setup Menu
Clutch pedal calibration
Calibration of clutch pressure sensors
Adjustment of progressions
Checking the control of the hydraulic shuttle clutches
Differential Control Check
Checking the four-wheel drive control
03 Chassis
0325 Front drive steering axle
Traction on the four wheels
Front axle suspension
Measurement value table
Function Description
Parts position
Presentation of the hydraulic block of the suspended front axle (XV)
Description of 7149 Front Axle Suspension Shock Valve
Description of operation of the hydraulic block of the suspended front axle
Blocking
Suspension
Compression
Overpressure
Maintenance
0397 Check / measure / adjust
Suspended front axle calibration
04 Brake
0405 Service brake
Service brake
0425 Hydraulic Trailer Brake
Hydraulic Trailer Brake
Presentation of the hydraulic trailer braking system block (XXXXI)
Function Description
Hydraulic diagram of the hydraulic trailer braking system block (XXXXI)
Hydraulic Trailer Braking System Block Pressure Chart (XXXXI)
Operating laws
Degraded mode
05 Address
0505 Address
Main address
Checking the steering pressure relief valve «7026»
Control of the opening pressure of the anti-shock valves «7153»
06 Lifting device
0605 Rear linkage
Mechanical rear hydraulic lift
neutral position
Lowering position
Rise position
Shock valve pressure adjustment
Preliminary operations
special tool
Adjustment
Electronic rear lift
Measurement value table
Rear linkage sensors (NEXOS XL)
Rear linkagesors (NEXOS S, M and L)
rear linkage circuit
elevator distributor
Hydraulic elevator and lift support compensator
Measurement value e
Operation of switches S274 and S275
Kinematic scheme
Hydraulic diagram
Summary of operation
Electrical architecture
0697 Check / measure / adjust
Rear linkage calibration
08 Drives
0802 Rear PTO
Electrohydraulically controlled rear PTO
Measurement value table
Function Description
Rear power take-off hydraulic circuit
Checking the power take-off brake supply pressure
Checking the power take-off clutch pressure
Mechanically controlled rear PTO
Measurement value table
Operating law
09 Hydraulics
0910 Bombs
Hydraulic circuit of two pumps
Three-pump hydraulic circuit
0915 Hydraulic pipes
Transmission hydraulic circuit 30-30 and 15-15 (mechanical reverser and mechanical duplicator)
Transmission hydraulic circuit 30-15 REVERSHIFT
0920 Valves
Mechanical auxiliary distributors
Rear mechanical auxiliary distributors
Duplicator
Electrohydraulic auxiliary distributors
Measurement value table
Rear electro-hydraulic auxiliary distributors
Duplicator
Multifunction hydraulic block
Function Description
0935 Hydraulic system control/supervision
Hydraulic system monitoring
Measurement value table
0980 Hydraulic connection diagram
General hydraulic circuit
10 Install. electrical/electronic
1010 Central electrical system
Front engine fuse box
Fuses and relays in the cabin
Components located in the cabin
Components located under the control panel
Components located on the left side of the cabin
Components located behind the driver’s seat
1012 Modules / sensors
A015 Engine management module
Denomination
Module Connections
A057 Transmission control module (with mechanical shuttle)
Denomination
Module Connections
A057 Transmission control module (with REVERSHIFT inverter)
Denomination
Denomination
Denomination
Module Connections
A060 Hydraulic system control module (with electrohydraulic distributors)
Denomination
Module Connections
A101 Control panel module
Denomination
A101 Control panel module (transmission with REVERSHIFT hydraulic shuttle)
Denomination
A101 Control panel module (transmission with REVERSHIFT hydraulic shuttle)
Denomination
A147 Rear linkage control panel
A174 Multifunction Control Module
1015 Cable sets
Cable set
W22 – Ground cable
Connector List
W45 – Motor electrical supply wiring
Connector List
W45-1 – Positive Launch Cable
Connector List
W45-2 Displaced positive terminal cable
Connector List
W45-3 Control panel power supply wiring
Connector List
cab wiring
W04- Cab roof wiring – Work lighting
Connector List
W04-1 Cab Roof Wiring – Mai Connector List
W04-2 Category 4 filtration control wiring
Connector List
W04-3 Windshield washer pump wiring
Connector List
4-4 Cab roof interior switch wiring
Connector List
W10-4 Wiring of rear signal lights and electrohydraulic distributors (transmission with hydraulic shuttle)
Connector List
W11-4 Wiring Rear Transmission Signal Lights with Mechanical Inverter
Connector List
W14- License plate wiring
Connector List
W16- H4 lighting switch wiring
Connector List
W16LH and W16RH- H4 lighting left wiring
Connector List
W25- TWINSHIFT adaptation wiring
Connector List
W25-1 TWINSHIFT control wiring
Connector List
W31- Right console wiring (transmission with mechanical shuttle)
Connector List
W31- Right console wiring (transmission with REVERSHIFT inverter)
Connector List
W35- Rotating flashing light wiring
Connector List
W44- Diagnostic socket wiring
Connector List
W49 – Duplicator control wiring
Connector List
W55- Suspended front axle switch wiring
Connector List
W66- UDS module wiring
Connector List
W67- Antenna cable
Connector List
elevator wiring
W09 – Rear linkage control wiring displaced
Connector List
W09-2 – Rear linkage wiring displaced
Connector List
W11-1 – Rear linkage wiring (platform tractor)
Connector List
W50 – Duplicator wiring (tractor with cab)
Connector List
Dashboard wiring harness
W29 – Dashboard wiring (transmission with REVERSHIFT inverter)
Connector List
W29_1 – Brake pedal wiring
Connector List
W29-2 Key contactor wiring
Connector List
W29-3 Hazard Light Switch Wiring
Connector List
W29-4 Rotary Flashing Light Switch Wiring
engine wiring
W02 – Motor wiring
Connector List
FroW05 – Hood wiring
Connector List
W33_1 – Front power take-off solenoid valve wiring
Connector List
W48 – Steering angle sensor wirinList
W57 – Suspended front axle wiring
Connector List
W58 – Suspended front axle position sensor wiring
Connector List
transmission wiring
W01- Transmission control wiring
Connector List
W06 – Trailer brake wiring
Connector List
W30 – Transmission wiring (transmission with REVERSHIFT inverter)
Connector List
W30 – Transmission wiring (transmission with mechanical shuttle)
Connector List
W30-1 Transmission Connection Wiring
Connector List
1080 Electrical connection diagram
Help for using electrical diagrams
Use of links
Color code of electrical cables
Transmission with REVERSHIFT inverter
SCM01-01 Work lighting, rotating flashing light
Component List
Wiring list
SCM01- controls
Component List
Wiring list
List of fuses and relays
SCM02-01 Road signal light controls
Component List
Wiring list
List of relays
SCM02-02 Rear Signal Lights
Component List
SCM04-01 Duplicator of six electrohydraulic distributors
Component List
Wiring list
List of fuses and relays
SCM04-02 Hydraulic displacement
Component List
Wiring list
List of fuses and relays
SCM04-05 Front and rear power take-off
Component List
Wiring list
List of fuses and relays
SCM06-01 Four Wheel Drive and Differential Lock
Component List
Wiring list
List of fuses and relays
SCM06-02 Transmission 1/2 (control part)
Component List
Wiring list
List of fuses and relays
SCM06-03 Transmission 2/2 (actuator part)
Component List
Wiring list
SCM07-01 Cabin roof (air conditioning, filtration)
Component List
Wiring list
SCM07-02 Radio
Component List
Wiring list
List of fuses and relays
SCM11-01 Power/Start Contactor
Component List
Wiring list
List of fuses and relays
SCM12-01 Cabin power outlet
Component List
Wiring list
List of fuses and relays
SCM12-02 Power socket, front ISOBUS
Component List
Wiring list
SCM18-01 Motor/Main Power
Component List
Wiring list
List of fuses and relays
SCM18-03 Engine Controls
Component List
Wiring list
List of fuses and relays
SCM19-01 Instrument panel
Component List
Wiring list
List of fuses and relays
Transmission with mechanical shuttle
SCM01-01 Work lighting, rotating flashing light
Component List
Wiring list
SCM01-02 Work lighting controls
Component List
Wiring list
List of fuses and relays
SCM02-01 Road signal light controls
Component List
Wiring list
List of fuses and relays
SCM02-02 Rear Signal Lights
Component List
Wiring list
SCM04-02 Hydraulic displacement
Component List
Wiring list
SCM04-05 Front and rear power take-off
Component List
Wiring list
List of fuses and relays
SCM06-01 Four Wheel Drive and Differential Lock
Component List
Wiring list
List of fuses and relays
SCM06-02 Transmission 1/2 (control part)
Component List
Wiring list
List of fuses and relays
SCM07-01 Cabin roof (air conditioning, filtration)
Component List
Wiring list
SCM07-02 Radio
Component List
Wiring list
SCM11-01 Power/Start Contactor
Component List
Wiring list
List of fuses and relays
SCM12-01 Cabin power outlet
Component List
Wiring list
List of fuses and relays
SCM12-02 Power socket, front ISOBUS
Component List
Wiring list
SCM18-01 Motor/Main Power
Component List
Wiring list
List of fuses and relays
SCM18-03 Engine Controls
Component List
Wiring list
SCM19-01 Instrument panel
Component List
Wiring list
List of fuses and relays
1085 Networks
CAN bus network architecture
CAN bus network
Location of CAN bus resistors
12 Driver’s cab/platform
1240 Air conditioning equipment
Air conditioning with category 4 filtration
Measurement value table
Function Description
Operating mode
Position of air intake valves category 2 and 4
92 Diagnosis
Presentation of error codes
Introduction
Description
«CCN», «SPN» and «IMF» standard
IMF 00 (too important signal)
FMI 01 (signal too low)
IMF 02 (implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low) FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical error)
FMI 08 (incorrect frequency signal)
IMF 09 (communication error)
FMI 10 (signal change tt)
IMF 11 (multiple errors)
FMI 12 (“ECU” defective)
FMI 13 (out of calibration range signal)
IMF 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (power supply error)
FMI 19 (software conditions not satisfied)
FMI 95 (no signal modification)
FMI 96 (defective CAN bus system)
IMF 97 (implausible state)
IMF 98 (warning)
IMF 99 (Info)
9210 Machine Error Codes
List of error codes (any ECU)
9220 Diesel Engine Error Codes (J1939)
Description
Engine Management Module Error Code List “A015”
9298 Incident / Solution
Location of components
Electrical installation
To Terminal. Modules
B Sensors
ical, electronic devices
and lighting
G Voltage source
H Signaling device. Light indicator
M Motor (electric)
R Potentiometers. Resistors
S Switches. Switches (control in cabin)
itches. Terminal control
U Switches. External controls
V Electronic components
W Antenna
X Connections
and electromagnetic coil
Z Actual value switches