Claas Disco 4000 (F83) Mower Repair Manual EN

File List:

00 0298 650 0.pdf

00 0298 650 0.pdf:

Table of contents
Introduction
General Information
Validity of manual
Handling the manual
Texts and figures
Document structure based on the assembly structure
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Notes on economical repair
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installation
Gib head key joints
Dismounting
Installation
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Dismounting
Installation
Circlips
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hoses
Hose placement
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torques for metric fine thread screws
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
Tightening torques for tyres
General Information
Of special importance
Identification of warning and danger signs
General safety and accident prevention regulations
First aid measures
Danger of injury from hydraulic liquid
Leaving the machine
Putting the machine out of operation
Jacking up the machine
Adjustment and maintenance operations
Welding work
02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
Main gearbox
Main gearbox 00 0481 231 1
Work preparation
Removing the transmission
Disassembling the gearbox
Assembling the gearbox
Installing the transmission
Main gearbox 00 1329 754 0
Work preparation
Removing the transmission
Disassembling the gearbox
Assembling the gearbox
Installing the transmission
Main gearbox 00 1406 242 0
Work preparation
Removing the transmission
Disassembling the gearbox
Assembling the gearbox
Installing the transmission
Main gearbox00 1406 240 0 / 00 1406 241 0
Work preparation
Angle drive 00 1406 289 0 / 00 1406 290 0
Work preparation
Removing the transmission
Disassembling the gearbox
Assembling the gearbox
Installing the transmission
09 Hydraulic system
0930 Cylinders
Hydraulic cylinder
Work preparation
Dismantling the hydraulic cylinder
Auxiliary tool
10 Electrical / Electronic equipment
1000 General electrical system
Welding work
23 Mower unit
2305 Cutter bar
Mower head, General
Overview of mower head
Work preparation
Auxiliary tool A
Auxiliary tool S
Auxiliary tool R
Draining the oil
Removing the mower head
Disassembling the mower head
Disassembling the module
Assembling the module
Disassembling the idler gear
Assembling the idler gear
Assembling the mower head
Check for leaks
Installing the gearbox cross-member
Checking the drag torque of the gearbox
Installing the transmission