Claas C490-C300 Lexion Tucano (527) Combines Operator Manual FR

File List:

00 0294 980 1.pdf
00 0294 980 5.pdf

00 0294 980 1.pdf:

Contents
1 Introduction
1.1 General advice
1.1.1 Use of the instructions
1.1.2 Validity of the notice
1.1.3 Technical information
1.2 Nameplates and identification numbers
1.2.1 Spare parts and technical questions
1.2.2 Nameplate
2 Safety Tips
2.1 General advice
2.1.1 Important
2.1.2 General safety and accident prevention regulations
2.1.3 Use in accordance with instructions
2.1.4 Clearly non-compliant use
2.1.5 Precautionary measures
2.2 General security measures
2.2.1 Place the safety support in the supply channel
2.2.2 Remove the safety support from the supply channel
2.2.3 Place the safety support in the reel
2.2.4 Remove the safety supports from the reel
2.2.5 Install the cutter bar protection strip
2.2.6 Compressed air and water
2.2.7 Hydraulic fluid poses a risk of injury
2.2.8 Burn prevention
2.2.9 Oil
2.2.10 Fire and explosion prevention
2.2.11 Pipes, tubes and hoses
2.2.12 Before any commissioning
2.2.13 Commissioning the machine
2.2.14 Traveling on public roads
2.2.15 Park the machine
2.2.16 First aid measures
2.2.17 Decommissioning and disposal
2.3 Safety information
2.3.1 Marking of warnings and dangers
2.4 Warning pictograms
2.4.1 General information on warning pictograms
2.4.2 Force outputs / drives
2.4.3 Absorption of material
2.4.4 Attached parts / machine casing
3 Technical characteristics
3.1 C490 / C430 / C370 – TYPE 527
3.1.1 Dimensions
3.1.2 Weight
3.1.3 Absorption of material
3.1.4 Power unit
3.1.5 Cutting device
3.1.6 Safety devices
4 Before first commissioning
4.1 General advice
4.1.1 General safety advice
4.1.2 Checklist for initial commissioning
4.2 Harvest feeding
4.2.1 Remove the transport safety device from the reel
5 Before each commissioning
5.1 General advice
5.1.1 General safety advice
5.1.2 Commissioning checklist
5.2 Power unit
5.2.1 Check the adjustment of the profile scrapers
6 Mount/dismount the front tool
6.1 General advice
6.1.1 General safety advice
6.2 General assembly and adjustments
6.2.1 Mount the front tool
6.2.2 Dismantle the front tool
6.3 Outing / Training
6.3.1 Install the cardan shaft
6.3.2 Dismantle the cardan shaft
6.4 Hydraulics
6.4.1 Mount the multicoupler
6.4.2 Dismantle the multicoupler
6.5 Attached parts / machine casing
6.5.1 Hanging the front tool
6.5.2 Locking the front tool
6.5.3 Unlock the front tool
6.5.4 Unhook the front tool
7 Setting for work
7.1 General advice
7.1.1 General safety advice
7.2 Cutting device
7.2.1 Install the corn lifters (optional equipment)
7.2.2 Remove the corn lifters (optional equipment)
7.2.3 Adjust the skates
8.1 General advice
8.1.1 General safety advice
8.2 General order
8.2.1 Before work in the field
8.2.2 Control harvest harvest
8.3 Harvest feeding
8.3.1 Adjust the reel fingers
8.3.2 Adjust the divider
8.4 Power unit
8.4.1 Adjusting the profile scraper
8.4.2 Adjust the position of the feed screw
8.4.3 Adjust the feed screw fingers
8.4.4 Extensions of the auger plate
8.4.5 Install the auger plate extensions
8.4.6 Remove the extensions from the auger plate
8.4.7 Adjust the rotation speed of the feed screw
9 Incidents and remedy
9.1 General advice
9.1.1 General safety advice
9.2 General incidents and remedies
9.2.1 The harvested fruit is not taken
9.2.2 The cutting deck is not straight
9.2.3 The flow of product coming from the cutting deck is irregular
9.2.4 Low harvest or rolling of the crop
9.2.5 The endless screw stops
9.2.6 Cutting height
9.2.7 Blade problems
9.2.8 The blade stops
9.2.9 Material wraps around the reel
9.2.10 Reel fingers touch cutter bar
9.2.11 The reel is not straight
9.2.12 The reel stops
9.2.13 The reel does not turn
9.2.14 Foreign bodies on the tip of the dividers
9.3 Hydraulics
9.3.1 Bleed the reel cylinders
9.4 Harvest feeding
9.4.1 Adjust the reel height
9.4.2 Adjust the reel speed sensor
10 Maintenance
10.1 General advice
10.1.1 General safety advice
10.2 General maintenance information
10.2.1 Fixing material
10.2.2 Maintenance work after harvest
10.2.3 Tightening torque for metric adjustment thread
10.2.4 Tightening torques for fine metric threads
10.2.5 Tightening torques for hydraulic connections with cutting ring DIN 3861
10.2.6 Tightening torques for hydraulic connections and air conditioning connections with bicone ring and O-ring DIN 3865
10.2.7 Tightening torques for plastic fittings
10.3 Maintenance table
10.3.1 Maintenance frequencies
10.4 Lubricant table
10.4.1 Lubricants
10.5 Gearbox / Clutch
10.5.1 Check the oil level in the knife drive gearbox
10.5.2 Fill the knife drive gearbox with oil
10.5.3 Drain the knife drive gearbox of oil
10.6 Outing / Training
10.6.1 Remove the blade drive belt
10.6.2 Install the blade drive belt
10.6.3 Adjusting the blade drive belt
10.6.4 Adjusting the feed auger drive chain
10.6.5 Tighten the reel drive chain
10.6.6 Checking the chain tension
10.7 Cutting device
10.7.1 Replace the blade
10.7.2 Adjust the blade clamps
11 Lubrication plan
11.1 General advice
11.1.1 General safety advice
11.2 Lubrication points
11.2.1 Lubrication frequency
11.2.2 Lubrication points – 10 o’clock left side
11.2.3 Lubrication points – 100 h left side
11.2.4 Lubrication points – 100 h right side
11.2.5 Lubrication points – 250 h left side
11.2.6 Lubrication points – 500 h left side
Alphabetical index

00 0294 980 5.pdf:

Instructions for use
Contents
1 Introduction
1.1 General instructions
1.1.1 Validity of the notice
1.1.2 Information regarding this user manual
1.1.3 Icons and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Notes on maintenance
1.1.7 Notes regarding warranty
1.1.8 Spare parts and technical questions
1.2 Use in accordance with instructions
1.2.1 Use in accordance with instructions
1.2.2 Reasonably foreseeable misuse
2 Security
2.1 Recognize the warnings
2.1.1 Warning pictogram
2.1.2 Signal word
2.2 Safety tips
2.2.1 Meaning of the instructions for use
2.2.2 Observe warning pictograms and warnings
2.2.3 Requirements for all people who work with the machine
2.2.4 Risk areas
2.2.5 Do not stand between the machine and the front tool
2.2.6 Couple the machine with the front tool
2.2.7 Risk of injury due to rotating shafts
2.2.8 Constructive modifications
2.2.9 Optional equipment and spare parts
2.2.10 Operation only after commissioning checks
2.2.11 Technical condition
2.2.12 Danger in the event of damage to the machine
2.2.13 Maintain safety devices in operational capacity
2.2.14 Personal safety equipment
2.2.15 Wear suitable clothing
2.2.16 Remove dirt and loose objects
2.2.17 Prepare the machine for road travel
2.2.18 Unsuitable operating consumables
2.2.19 Safety in handling operating consumables and secondary consumable materials
2.2.20 Environmental protection and disposal
2.2.21 Electric shock from the electrical system
2.2.22 Liquids under pressure
2.2.23 Only carry out work on the machine when it is stopped
2.2.24 Maintenance and repair work
2.2.25 Machine elements recorded and loads
2.2.26 Risks due to welding work
2.3 Safety marking
2.3.1 Structure of warning pictograms
2.3.2 Warning pictograms on the front tool
2.4 Safety devices
2.4.1 Install the reel safety supports
2.4.2 Loosen the reel safety legs
2.4.3 Install the cutter bar protection device
3 Description of the machine
3.1 Overview and mode of operation
3.1.1 Overview
3.1.2 Mode of operation
3.2 Nameplates and identification numbers
3.2.1 Front tool nameplate
3.3 Machine information
3.3.1 Sticker
4 Technical characteristics
4.1 Standard cutting bar
4.1.1 Authorized machines
4.1.2 Dimensions
4.1.3 Weight
4.1.4 Diets
4.1.5 Feed auger
4.2 Operating consumables
4.2.1 Lubricants
5 Preparing the machine
5.1 Stop and immobilize the machine
5.1.1 Stop and immobilize the machine
5.2 Before commissioning
5.2.1 To be carried out before the first commissioning
5.2.2 Remove transport security
Remove the pallet*
Remove the transport safety device from the reel
5.3 Load the front tool
5.3.1 Load the front implement and secure it
5.4 Install the front tool
5.4.1 Install the front tool
5.4.2 Adapt the scraper profiles according to the supply channel
5.4.3 Prepare for locking
5.4.4 Hanging the front tool
5.4.5 Lock the front tool
5.4.6 Install the cardan shaft
Check chain length
5.4.7 Install the multicoupler
5.5 Remove the front tool
5.5.1 Remove the front tool
5.5.2 Install the crutches
5.5.3 Remove the multiple coupling
5.5.4 Remove the cardan shaft
5.5.5 Unlock the front tool
5.5.6 Unhook the front tool
6.1 Driving the machine
6.1.1 Prepare for road travel
6.1.2 Prepare to move into the field
6.1.3 Before work
6.1.4 Check crop absorption
6.2 Management
6.2.1 Expand LASER PILOT*
6.2.2 Fold LASER PILOT*
6.3 Harvest collection
6.3.1 Install the long divider
6.3.2 Unfold the long divider
6.3.3 Fold the long divider
6.3.4 Adjust the long divider
6.3.5 Install the exterior deflector*
6.3.6 Remove the exterior deflector*
6.3.7 Adjust the reel fingers
6.4 Power group
6.4.1 Adjust the scraper profiles of the feed auger
6.4.2 Adjust the position of the feed auger
6.4.3 Adjust the feed auger fingers
6.4.4 Remove the worm sheet extensions
6.4.5 Adjust the speed of the feed screw
6.5 Cutting device
6.5.1 Install the corn lifter
6.5.2 Adjusting the knife drive speed
6.6 Ground guidance
6.6.1 Adjust the skates
7 Faults and solutions
7.1 Causes and remedies
7.1.1 Improve harvest flow
7.1.2 Harvest collection
7.1.3 Feed auger
7.1.4 Mower
7.1.5 Ground guidance
7.2 Harvest collection
7.2.1 Check the basic reel height setting
7.2.2 Replace the reel fingers
7.2.3 Adjust the reel speed sensor
7.2.4 Bleed air from reel hydraulic cylinders
Bleed air from horizontal hydraulic cylinders
Bleed air from vertical hydraulic cylinders
7.3 Power group
7.3.1 Replace the feed auger fingers
7.4 Cutting device
7.4.1 Replacing the knives
Put down the knife
Put down the knife
7.4.2 Replace the blade section
7.4.3 Replace double fingers
8 Maintenance
8.1 Maintenance intervals
8.1.1 Every 10 hours of operation or every day
8.1.2 After the first 100 hours of operation
8.1.3 Every 100 operating hours
8.1.4 Every 250 operating hours
8.1.5 Every 500 hours of service or annually
8.1.6 Preservation measures for the front tool
8.2 Lubrication plan
8.2.1 Lubricate the lubrication points every 10 hours of operation
8.2.2 Lubricate the lubrication points every 100 operating hours
8.2.3 Lubricate the lubrication points every 250 operating hours
8.3 Gearboxes, clutch and cardan shaft
8.3.1 Check the oil level of the knife drive gearbox
8.3.2 Drain the oil from the knife drive gearbox
Change the oil
Fill with oil
8.4 Workouts
8.4.1 Setting drives
8.4.2 Check the cylinder with the graduated rule
8.4.3 Remove the belt (R01) from the knife drive
8.4.4 Install the knife drive belt (R01)
8.4.5 Adjust the chain (K01)
8.4.6 Remove the chain (K01)
8.4.7 Install the chain (K01)
8.4.8 Adjust the chain (K02)
8.5 Hydraulic system
8.5.1 Check hydraulic hose lines
8.6 Cutting device
8.6.1 Adjust the blade clamps
9 Decommissioning and disposal
9.1 General instructions
9.1.1 Decommissioning and disposal
10 Declaration of conformity
10.1 Front tool
10.1.1 Declaration of conformity for CE