Claas C540-C450 Folding Lexion (713) Combines Operator Manual FR

File List:

00 0299 847 1.pdf
00 0299 847 6.pdf

00 0299 ​​847 1.pdf:

Introduction
Introduction
Contents
Contents
General advice
Operating authorization
Important
Rating plate/serial number
Safety tips
Safety tips
Safety crutches
Conveyor safety stand
Reel safety stand
Safety stickers with warning pictograms
Technical characteristics
Weight / Dimensions / Safety device
Additional weights
Before commissioning
Necessary work before initial commissioning
Driving lights/cutting deck cylinders
Road travel lighting
Switching driving lights (up to machine No. …)
Switching the driving lights (from machine No….)
Light strip on the cutting deck
Remove the fixing devices intended for transport
Third cylinder of the cutting deck
Adjusting the cutting deck flexibility springs
Additional equipment
Low beam – additional headlights
Installation of additional headlights and control de Installation of the push button for the control device
Installation of additional headlights on each side
Adjusting additional driving lights
Cutting deck shoes
Adjusting the cutting deck shoes
Cutting angle adjustment
Adjust the cutting angle
Installation of the bracing support
Setting up reception elements
Locking the receiving tenons after mounting the cutting deck
Unlocking the receiving tenons before dismantling the cutting deck
Installation of tree extensions
Install the shaft extensions on the intermediate shaft (LEXION 530 – 510)
Installation of the cutting deck
Tilt the cutting deck into transport position
Installation and removal of the cutting deck
Installing the cutting deck – folded – (Cutting deck in transport position)
Locking the cutting deck on both sides at the bottom and top
Connecting the universal coupling device
Move the cutting deck from the transport position to the working position
Installation of LEXION MONTANA cardan shafts (from machine No. 71300231)
Disassembly of standard cardan shafts
Mounting the cardan shaft for the LEXION MONTANA
Move the cutting deck from the working position to the transport position
Aligning the cutting deck / removing the cutting deck
Aligning the cutting deck (Machines not equipped with the Auto-Contour system)
Dismantling the cutting deck
Adjustments on the cutting deck
Dividers
Exterior baffle
Set dividers
Corn lifters
Cutting blade
Disassemble the cutting blade
Mount the cutting blade
Adjust the blade height
Orient the blade guides
Replacement blade
Reel height adjustment
Precise reel height adjustment
Reel drive
Horizontal adjustment of the reel
Feed screw
Adjusting the distance from the bottom plate
Height adjustment of the feed screw
Adjusting the position of the feed fingers
Security device
Cutting deck shoes
Incident, cause or possible remedy
Interview
Maintenance table and lubricant table
Maintenance table
Lubricant table
Blade drive gears
Spring cylinders / Drive chains / Sensors
Adjusting spring cylinders for blade drive
Tighten the drive chains
Tighten the reel drive chain
Cleaning the guide rails of the lock cylinders
Align Double Fingers
Adjusting the reel limit switch
Adjustment of the pawl on the central guide of the reel
Cleaning the support arm bearing spaces
Cleaning the receiving post area
Winterizing Tips
Lubrication plan
Lubricants and advice
Alphabetical index
Alphabetical index

00 0299 ​​847 6.pdf:

Instructions for use
Contents
1 Introduction
1.1 General instructions
1.1.1 Validity of the notice
1.1.2 Information regarding this user manual
1.1.3 Icons and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Notes on maintenance
1.1.7 Notes rding warr
1.1.8 Spare parts and technical questions
1.2 Use in accordance with instructions
1.2.1 Use in accordance with instructions
1.2.2 Reasonably foreseeable misuse
2 Security
2.1 Recognize the warnings
2.1.1 Warning pictogram
2.1.2 Signal word
2.2 Safety tips
2.2.1 Meaning of the instructions for use
2.2.2 Observe warning pictograms and warnings
2.2.3 Requirements for all people who work with the machine
2.2.4 Risk areas
2.2.5 Do not stand between the machine and the front tool
2.2.6 Couple the machine with the front tool
2.2.7 Risk of injury due to rotating shafts
2.2.8 Constructive modifications
2.2.9 Optional equipment and spare parts
2.2.10 Operation only after proper commissioning
2.2.11 Technical condition
2.2.12 Risks in the event of damage to the machine
2.2.13 Maintain safety devices in operational capacity
2.2.14 Personal safety equipment
2.2.15 Wear suitable clothing
2.2.16 Remove dirt and loose objects
2.2.17 Prepare the machine for road travel
2.2.18 Inappropriate operating consumables
2.2.19 Safety in handling operating consumables and secondary consumable materials
2.2.20 Environmental protection and disposal
2.2.21 Electric shock from the electrical system
2.2.22 Liquids under pressure
2.2.23 Only carry out work on the machine when it is stopped
2.2.24 Maintenance and repair work
2.2.25 Machine elements recorded and loads
2.2.26 Risks due to welding work
2.3 Safety marking
2.3.1 Structure of warning pictograms
2.3.2 Warning pictograms on the front tool
2.4 Safety devices
2.4.1 Install the reel safety stand
2.4.2 Remove the reel stand
2.4.3 Install the cutter bar protection device
3 Description of the machine
3.1 Overview and mode of operation
3.1.1 Overview
3.1.2 Operating mode of the folding cutter bar
3.2 Nameplates and identification numbers
3.2.1 Front tool nameplate
4 Control and display elements
4.1 Cabin and driving position
4.1.1 External control panel
4.1.2 Control console
5 Technical characteristics
5.1 Folding cutting deck
5.1.1 Authorized machines
5.1.2 Dimensions
5.1.3 Weight
5.1.4 Diets
5.1.5 Feed auger
5.2 Operating consumables
5.2.1 Lubricants
6 Preparing the machine
6.1 Stop and immobilize the machine
6.1.1 Stop and immobilize the machine.
6.2 Before commissioning
6.2.1 To be carried out before first commissioning
6.2.2 Install the shaft extension
Left side of feed channel
Right side of feed channel
6.2.3 Adjust the skates to the working position
6.2.4 Remove transport security
Remove the transport pallet*
Remove the transport safety device from the reel
6.2.5 Install the spacer
6.2.6 Install the receiving elements
Standard feed channel / V feed channel
MONTANA Feed Channel
HP power channel
6.3 Load the front tool
6.3.1 Load the front implement and secure it
6.4 Install the front tool
6.4.1 Install the front tool
6.4.2 Adapt the scraper profiles according to the supply channel
6.4.3 Prepare for locking
Machine with hydraulic cylinder (1) (AUTO CONTOUR)
Machine without hydraulic cylinder (1) (OUTLINE)
6.4.4 Hanging the front tool
6.4.5 Lock the front tool
Lower locks
Top locks
6.4.6 Install the inner half of the cardan shaft for MONTANA
6.4.7 Install the cardan shaft
6.4.8 Attaching the PTO shaft protection chain
Standard PTO shaft left side of front implement
Standard PTO shaft right side of front implement
MONTANA cardan shafts
6.4.9 Install the multicoupler
6.4.10 Align the front tool horizontally
6.5 Remove the front tool
6.5.1 Remove the front tool
6.5.2 Remove the multicoupler
6.5.3 Remove the cardan shaft
6.5.4 Remove the cardan shaft for MONTANA
6.5.5 Unlock the front tool
Top locks
Lower locks
6.5.6 Unhook the front tool
7.1 Driving the machine
7.1.1 Prepare for road travel
7.1.2 Adjust the front implement to the transport position
Fold the front tool
7.1.3 Install the protection bar
7.1.4 Adjusting the upper road lighting for folding front implements
7.1.5 Prepare to move into the field
7.1.6 Adjust the front tool to the working position
Align the front tool
Unfold the front tool
7.1.7 Before work
7.1.8 Check crop absorption
7.2 Harvest collection
7.2.1 Mount the long dividers
7.2.2 Unfold the long dividers
7.2.3 Fold the long dividers
7.2.4 Adjusting the long dividers
Adjust the height of the dividers
Adjust the divider plate
Adjust the interior baffle
Adjust the outer baffle
7.2.5 Install the exterior deflectors
7.2.6 Remove the exterior deflector
7.2.7 Install the divider
7.2.8 Unfold the divider
7.2.9 Fold the divider
7.2.10 Adjust the reel fingers
7.3 Power group
7.3.1 Adjusting the profile scraper
7.3.2 Adjust the position of the feed auger
7.3.3 Adjust the feed auger fingers
7.3.4 Remove the worm sheet extensions
7.3.5 Change feed auger speed
7.4 Cutting device
7.4.1 Install the corn lifter
7.5 Ground guidance
7.5.1 Adjust the skates
8 Faults and solutions
8.1 Causes and remedies
8.1.1 Improve harvest flow
8.1.2 Folding mechanism
8.2 Harvest collection
8.2.1 Check the basic reel height setting
8.2.2 Replacing the reel fingers
8.2.3 Adjust the reel speed sensor
8.2.4 Check reel limit switches
8.3 Power group
8.3.1 Replace the feed auger fingers
8.4 Cutting device
8.4.1 Replacing the knives
Put down the knife
Put down the knife
8.4.2 Replace the riveted knife section
8.4.3 Replace the blade section
8.4.4 Replace double fingers
8.4.5 Align double fingers
9 Maintenance
9.1 Maintenance intervals
9.1.1 Every 10 operating hours or every day
9.1.2 After the first 100 hours of operation
9.1.3 Every 100 operating hours
9.1.4 Every 250 operating hours
9.1.5 Every 500 hours of service or annually
9.1.6 Preservation measures for the front tool
9.2 Lubrication plan
9.2.1 Lubricate the lubrication points every 10 operating hours
Valid for: MONTANA
9.2.2 Lubricate the lubrication points every 100 operating hours
9.2.3 Lubricate the lubrication points every 250 operating hours
9.2.4 Lubricate the lubrication points every 500 operating hours
9.3 Gearboxes, clutch and cardan shaft
9.3.1 Check the oil level of the knife drive gearbox
9.3.2 Drain the oil from the knife drive gearbox
Change the oil
Fill with oil
9.4 Workouts
9.4.1 Setting drives
9.4.2 Check the spring cylinder using a graduated ruler.
9.4.3 Adjusting the feed auger drive chain (K01/K03)
9.4.4 Adjusting the reel drive chain (K02)
9.5 Hydraulic system
9.5.1 Check hydraulic hose lines
9.6 Harvest collection
9.6.1 Adjust the pawl at the central reel guide
Check in transport position
Check in working position
9.7 Cutting device
9.7.1 Adjust the equalizer
9.8 Assembled parts / Machine casing
9.8.1 Cleaning the front tool
Clean the skates
Clean the guide rails of the locking cylinders
Clean the support arm bearings
Clean the support plates
10 Decommissioning and disposal
10.1 General instructions
10.1.1 Decommissioning and disposal
11 Declaration of conformity
11.1 Front tool
11.1.1 Declaration of conformity for CE