Claas Cargos 9600 9500 9400 (990) Loader Wagon Technical System FR

File List:

00 0291 183 6.pdf

00 0291 183 6.pdf:

CARGO 9600 / 9500 / 9400 Type 990
Contents
Introduction
Safety tips
Safety tips and notes on risks
Validity of the notice
General advice
Important safety and risk prevention tips
Validity of the notice
CCN explanation
CCN (CLAAS Component Number)
Electrical standard
Overview
Hydraulic standard
Overview
CCN (CLAAS Component Number)
03 Chassis
0310 Axle
Steering axle lock (BPW)
Description of the function
Measurement value table
0360 Suspension
Level regulation (up to 990 01248)
Level valve
Description of the function
Hydraulic suspension (from 990 01249)
Tridem level regulation (up to 990 01248)
Level valve
Description of the function
Tridem hydraulic suspension (from 990 01249)
Hydraulic lifting axle (up to 990 01248)
Shock absorber cylinder
Description of the function
Measurement value table
Hydraulic lifting axle (from 990 01249)
Shock absorber cylinder
Description of the function
Measurement value table
04 Brake
0410 Service brake for pulled machine
Pneumatic service brake – tandem bogie axle
Pneumatic service brake – hydropneumatic suspension with forced steering
Tandem axle
Pneumatic service brake – tandem bogie axle (up to 990 01132)
Diaphragm cylinder
Description of the function
Characteristic curve of diaphragm cylinder
Air service brake – hydropneumatic suspension (up to 990 01132)
Tandem axle
Designations
Diaphragm-diaphragm cylinder
Description of the function
Accumulator characteristic curve
Characteristic curve of diaphragm-diaphragm cylinder
Diaphragm cylinder
Description of the function
Characteristic curve of diaphragm cylinder
Air service brake – hydropneumatic suspension with forced steering (up to 990 01132)
Tridem axle
Designations
Designations
Diaphragm-diaphragm cylinder
Description of the function
Accumulator characteristic curve
Characteristic curve of diaphragm-diaphragm cylinder
Diaphragm cylinder
Description of the function
Characteristic curve of diaphragm cylinder
Pneumatic service brake – tandem bogie axle (990 01133 – 990 01248)
Diaphragm cylinder
Description of the function
Characteristic curve of diaphragm cylinder
Air service brake – hydropneumatic suspension (from 990 01133)
Tandem axle
Diaphragm-diaphragm cylinder
Description of the function
Accumulator characteristic curve
Characteristic curve of diaphragm-diaphragm cylinder
Diaphragm cylinder
Description of the function
Characteristic curve of diaphragm cylinder
Air service brake – hydropneumatic suspension with forced steering (990 01133 – 990 01248)
Tridem axle
Diaphragm-diaphragm cylinder (stop cylinder)
Description of the function
Accumulator characteristic curve
Characteristic curve of diaphragm-diaphragm cylinder
Diaphragm cylinder
Description of the function
Characteristic curve of diaphragm cylinder
Pneumatic service brake – tandem bogie axle (from 990 01249)
Diaphragm-diaphragm cylinder
Description of the function
Accumulator characteristic curve
Characteristic curve of diaphragm-diaphragm cylinder
Diaphragm cylinder
Description of the function
Characteristic curve of diaphragm cylinder
Air service brake – hydropneumatic suspension with forced steering (from 990 01249)
Diaphragm-diaphragm cylinder (stop cylinder)
Description of the function
Accumulator characteristic curve
Characteristic curve of diaphragm-diaphragm cylinder
Diaphragm cylinder
Description of the function
Characteristic curve of diaphragm cylinder
Hydraulic service brake – tandem (20 t hydraulic suspension)
Tandem axle
Hydraulic service brake – tridem (hydraulic suspension)
Hydraulic brake operating mode
Hydraulic service brake – tandem bogie axle (22.5 t / 26 t)
Hydraulic brake operating mode
Hydraulic service brake – tandem bogie axle (20 t up to 990 01248)
Hydraulic brake operating mode
Hydraulic service brake – tandem bogie axle (20 t from 990 01249)
Hydraulic brake operating mode
05 Management
0505 Steering
Tandem axle steering components (BPW)
Description of the function
Tridem axle steering components (BPW)
Description of the function
0515 Steering for pulled machine
Electro-hydraulic trailer steering
Steering function (general)
Actuator Test
Steering system (control loop)
Steering system
System structure
Security concept
Steering logic for right-hand drive
Hydraulic unit
Dynamic Steering Line Shift
Guideline Offset
Setting parameters
Reduction of steering angle depending on speed
Steering angle reduction
Emergency manual valve control
Emergency manual override
Measurement value table
Mechanical adjustment of steering angle sensors
07 Hitch device
0725 Drawbar
Articulated drawbar
Measurement value table
Description of the function
Drawbar position sensor (B264) / Drawbar suspension
Pin Allocation (B264)
Articulated drawbar automation
Description of the function
Hydraulic unwindings
Pin allocation (B263, B264)
Measurement value table
09 Hydraulic system
0920 Valves
Distribution block
Distribution block connection diagram
Steering valve block
0980 Hydraulic connection plan
Hydraulic system, overall connection diagram
Forced steering tandem undercarriage
Description of the function
Trailer turning, tridem undercarriage
Description of the function
10 Electrical/electronic system
1012 Modules – Sensors
Electro-hydraulic steering module (A055)
Designations
Self-loading trailer module (A108)
Pin assignment
1040 Performance measurement
Weighing device
Measurement value table
Description of the function
Pin Allocation (B316, B317, B374, B375)
External display of permitted load
Description of the function
Pin Allocation (B316, B317, B374, B375)
Measurement value table
1080 Electronic connections plan
CARGOS electrical connection diagram
SCM 01 – Power supply / CAN bus
Designations
SCM 02 – Control unit
Designations
SCM 03 – Rear hatch ejector plate / general hydraulic system
Designations
SCM 04 – Feeding device
Designations
SCM 05 – Moving floor / rear hatch
Designations
SCM 06 – PTO
Designations
SCM 07 – Articulated drawbar
Designations
SCM 08 – Road lighting
Designations
SCM 09 – Work lighting
Designations
SCM 10 – Reserve (options)
Designations
SCM 11 – Electro-hydraulic trailer steering
Designations
SCM 12 – Module Overview
1081 Connector overview
Connector database (chp CLAAS)
Example representation of coding numbers (CHP)
Coding number (CHP)
Connector representation (CHP)
20 Harvest feeding
2020 Pickup
Measurement value table
Basic adjustment of pickup load shedding
Description of the function
Pickup position sensor (B263)
Pin Allocation (B263)
21 Power group
2125 Rotor
Cutting rotor
Description of the function
Rear PTO RPM Sensor (B142)
RPM Sensor Pin Allocation (B142)
Traction force sensor (B144)
Measurement value table
Cutting frame
Description of the function
Cutting Frame Position Sensor (B067)
Pin Allocation (B067)
Measurement value table
Automatic jam clearing
Description of the function
Pin Allocation (B067, B264)
Pin Allocation (B009, B325)
Measurement value table
60 Removal of harvested product / removal of straw
6030 Removing the crop / Removing the windrows / Windrow consolidator
Dosing drums
Description of the function
Discharge Roller Drive Torsion Sensors (B322/B323)
Recognition of the self-loader
Detection diagram
Pin allocation (B267, B322, B323)
Pin Allocation (B206, B494)
Pin Allocation (B009, B325)
Adapter pin allocation (Dongle B320)
Measurement value table
75 Central lubrication system
7505 Tank / Pump
Central lubrication system
Measurement value table
Description of the function
7515 Pipes
Central lubrication system (P trailers)
Lubrication points
Main Distributor Dosing Volumes
Central lubrication system (S trailer)
Lubrication points
Main Distributor Dosing Volumes
Dosing volumes of the trailer main distributor S
80 Assembly/body parts
8040 Raised
Loading automation
General note regarding hydraulic functions
Description of the function
Headland position
Complete loading automation
Pin Allocation (B142)
Pin allocation (B067, B263 – B265)
Pin Allocation (B266, B324, B325)
Measurement value table
Unloading automation
Description of the function
Pin Allocation (B142, B322, B323)
Pin allocation (B263, B264, B267)
Pin Allocation (B324, B325)
Measurement value table
Torque-controlled unloading
Description of the function
Pin Allocation (B322, B323)
Measurement value table
Open/close roof sheet
Description of the function
Roof sheet pressure sensor (B321)
Pin Allocation (B321)
Measurement value table
Moving floor
Description of the function
Torque display
Roof sheet pressure sensor (B321)
Pin Allocation (B142)
Pin Allocation (B206)
Pin Allocation (B321)
Pin Allocation (B325)
Measurement value table
92 Diagnosis
9210 Machine Error Codes
FMI (Failure Mode Indicator) error code
FMI 00 (Signal too large)
FMI 01 (signal too small)
IMF 02 (Implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical error)
FMI 08 (frequency signal defective)
FMI 09 (communication error)
FMI 10 (signal modification too fast)
FMI 11 (multiple error)
FMI 12 (ECU faulty)
FMI 13 (signal outside calibration range)
FMI 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (voltage supply error)
FMI 19 (software conditions not met)
FMI 95 (no signal modification)
FMI 96 (CAN-bus system defective)
IMF 97 (implausible state)
IMF 98 (alarm)
IMF 99 (News)
CARGOS error codes (type 990)
DTC (Diagnostic Trouble Code)
Location of parts
Hydraulic system
2000 Pump / Motor
3000 Hydraulic cylinder
6000 Valves – mechanical control
7000 Valves – hydraulic control
9000 Measuring Points / Display Instruments
Electrical system
A Terminal / Modules
B Sensors
C Electrical/electronic devices
E Lighting
A Terminal / Modules
U Switch – External control
Y Electromagnetic coil