Claas Convio Flex 1230-770 (593) Combines Technical System ES

File List:

00 0305 342 1.pdf

00 0305 342 1.pdf:

Technical systems
Introduction
Information regarding the instruction manual
Manual validity
Information regarding this technical systems manual
Using the manual
Structuring with construction group structure
Search and find
Direction signs
Security
Recognize warning signs
Danger symbols
Safety instructions
Graphic danger symbols and warning indications
Requirements for technical personnel
Children in danger
Machine danger zones
Accompanying instructor during work
Risk of injury due to rotating shafts
Construction modifications to the machine
Optional equipment and spare parts
Control of the machine running
Technical status
Comply with technical limit values
Danger from machine parts during coasting
Keep protective devices operational
Personal protective equipment
Wear appropriate clothing
Remove dirt and loose objects
Park the machine safely
Unsuitable consumables
Safe handling of consumables and auxiliary materials
Environmental protection and waste disposal
Keep the cabin free of chemicals
Fire prevention
Lethal electrical shock due to overhead power lines and lightning strikes
Current discharge through the electrical installation
Noise can cause health damage
Prestressed machine parts
Liquids under pressure
Air under presure
Toxic exhaust gases
Hot surfaces
Safe ascent and descent
Only work on the stopped machine
Dangers in repair work
Machine parts and lifted loads
Danger from welding work
Check and charge the battery
Emergency Preparations
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
03 Chassis
0305 Axle hitch
Integrated transport system (from the German Integriertes Transport System, ITS)
Table of measured values
Function Description
09 Hydraulics
0920 Valves
Windlass / knife bar control valve block – CONVIO FLEX (types: 591, 593)
Windlass / knife bar control valve block – CONVIO (types: 590, 592)
Left / right conveyor control valve block – CONVIO types 593, 592, 591 to 59100909, 590 to 59000222
Left / right conveyor control valve block – CONVIO types 591 from 59100910, 590 from 59000223
Central conveyor belt control valve block – CONVIO (types 590 – 593)
Integrated Transport System (ITS) control valve block (types 590 – 593)
0980 Hydraulic connection diagram
Hydraulic head installation CONVIO FLEX / CONVIO types 593, 592, 591 up to 59100909, 590 up to 59000222
SCM 01 Reel drive
Denominations SCM 01 Reel drive
SCM 02 Reel adjustment
Denominations SCM 02 Reel adjustment
SCM 03 CONVIO FLEX knife bar 1380, 1230, 1080
Designations SCM 03 Knife bar CONVIO FLEX 1380, 1230, 1080
SCM 04 Knife bar CONVIO FLEX 930, 770
Designations SCM 04 Knife bar CONVIO FLEX 930, 770
SCM 05 Conveyor belt
Denominations SCM 05 Conveyor belt
SCM 06 Rapeseed separator blades
Designations SCM 06 Rapeseed separator blades
SCM 07 Integrated Transportation System (ITS)
Denominations SCM 07 Integrated Transportation System (ITS)
Hydraulic head installation CONVIO 1530-1080 from 59000223 / CONVIO FLEX 1530-1080 from 59100910
SCM 01 Reel drive
Denominations SCM 01 Reel drive
SCM 02 Reel adjustment
Denominations SCM 02 Reel adjustment
SCM 03 Knife bar CONVIO FLEX 1530 / 1380
Designations SCM 03 Knife bar CONVIO FLEX 1530 / 1380
SCM 04 CONVIO FLEX knife bar 1230 / 1080
Designations SCM 04 Knife bar CONVIO FLEX 1230 / 1080
SCM 05 Conveyor belt
Denominations SCM 05 Conveyor belt
SCM 06 Rapeseed separator blades
Designations SCM 06 Rapeseed separator blades
SCM 07 Integrated Transportation System (ITS)
Denominations SCM 07 Integrated Transportation System (ITS)
Hydraulic head installation CONVIO 930-770 from 5900223 / CONVIO FLEX 930-770 from 59100910
SCM 01 Reel drive
Denominations SCM 01 Reel drive
SCM 02 Reel adjustment
Denominations SCM 02 Reel adjustment
SCM 03 CONVIO FLEX knife bar 930-770
Designations SCM 03 Blade bar CONVIO FLEX 930-770
SCM 05 Conveyor belt
Denominations SCM 04 Conveyor belt
SCM 06 Rapeseed separator blades
Designations SCM 06 Rapeseed separator blades
10 Install. electrical/electronic
1012 Modules / sensors
A130 module – head – CONVIO (types 590 – 593)
A130 module – head (FAM – 1/3)
A130 module – head (FAM – 2/3)
A130 module – head (FAM – 3/3)
Denominations
Denominations
1015 Cable sets
Multiple coupling
Multiple head coupling
Function Description
1080 Electrical connection diagram
Head connection diagrams – CONVIO (types 593 – 590)
ATT 01 – Multiple coupling
Denominations
ATT 02 – Power Voltage Modules & CAN-Bus
Denominations
ATT 03 – Hydraulic installation
Denominations
ATT 04 – Windlass
Denominations
ATT 05 – Conveyor belt
Denominations
ATT 06 – Blade Bar
Denominations
ATT 07 – Rapeseed separator blades
Denominations
ATT 08 – AUTO CONTOUR
Denominations
ATT 09 – AUTOPILOT
Denominations
ATT 10 – Work lighting
Denominations
ATT 11 – Flash lights
Denominations
ATT 12 – Transportation System
Denominations
ATT 13 – Summary of modules
Denominations
ATT 14 – Plug summary
20 Reception of the harvest
2015 Pinwheel
Raise/lower the reel, automatic reel height
Table of measured values
Function description, reel regulation
Forward/backward windlass
Table of measured values
Function description, reel regulation
Regulation of the windlass pulling force
Table of measured values
Function Description
2030 Rapeseed equipment
Rapeseed knife drive
Table of measured values
Function Description
21 Power set
2145 Conveyor belts
Conveyor belt/auger drive
Table of measured values
Function Description
23 Mowing device
2305 Cutter bar
cutter bar
Table of measured values
Knife bar sensor adjustment
Function Description
26 Guided by the ground
2605 AUTO CONTOUR
AUTO CONTOUR (CAC) – CONVIO (types 590 – 593)
Table of measured values
Adjust CAC probe sensors
Knife bar sensor adjustment
Function Description
92 Diagnosis
9210 Machine Error Codes
FMI Fault Codes
General indications
FMI 00 (signal too large)
FMI 01 (signal too small)
IMF 02 (implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical error)
FMI 08 (defective frequency signal)
IMF 09 (communication error)
FMI 10 (signal change too fast)
IMF 11 (multiple error)
FMI 12 (defective ECU)
FMI 13 (signal outside calibration range)
IMF 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (voltage supply error)
FMI 19 (software requirements not met)
IMF 95 (no signal change)
FMI 96 (CAN-Bus system defective)
IMF 97 (implausible state)
IMF 98 (warning)
IMF 99 (info)
CONVIO Error Code List (DTC)
DTC (Diagnostic Trouble Code) CONVIO
Location of components
Hydraulic installation
General summary of the hydraulic installation
Electrical installation
General summary of the electrical installation