Claas Crop Tiger 40 Wheel (406) Combines Repair Manual EN

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00 0300 901 0.pdf
Repair manual TATA 497 BS-III(CEV).pdf

00 0300 901 0.pdf:

CROP TIGER 40 TERRA TRAC STD/MID
Table of contents
Introduction
General Information
Handling the manual
Texts and figures
Document structure based on the assembly structure
Search and find
Directions
Abbreviations
Technical terms
Validity of manual
General repair instructions
Technical specifications
Reason of damage
Spare parts
Alternator
Welding work
Drive belts / drive chains
Taper ring fasteners
Gib head key joints
Dismounting
Installation
Self-locking bolts
Liquid locking compound
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Ferrule fittings
Screwing in
Non-tight ferrule connection
Progressive ring fittings on hydraulic lines
Sealing cone fittings
Hydraulic hoses
Information on proper repairs
Torque settings
Tightening torques for metric standard threads
Tightening torques for metric fine thread screws
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
Technical specifications
Lubricants
General Information
Of special importance
Identification of warning and danger signs
General safety and accident prevention regulations
Combine-harvester safety and accident prevention regulations
Crop / straw discharge
Leaving the machine
Grain tank
Adjustment and maintenance operations
Risk of injury by hydraulic liquid
Hydraulic accumulators
First aid measures
Battery isolating switch
Apply the feeder housing safety lock
Jacking up the machine
Putting the machine out of operation
01 Engine
0102 Complete component
Diesel engine
Overview of TATA 497 TC 48 Diesel engine
Removal of Diesel Engine:
Work preparation
Special tool
Panels and flaps:
Starter relay:
Alternator:
EGR valve:
Hydraulic hoses:
Acclerator rod:
Diesel pipe:
Threaded fork:
Air pump:
Air reservoir:
Torque fittings:
Installation:
Work Preparation:
Diesel engine:
Air reservoir:
Air pump:
Threaded fork:
Accelerator rod:
Hydraulic hoses:
EGR valve:
Alternator:
Starter realy:
Panels and Flaps:
Finalization:
0125 Fuel system
Fuel tank-CT 40 Terra Trac STD
Fuel tank
Before removal:
Work preparation:
Special tool
Removal of fuel tank:
Support rod:
Electric system;
Fuel tank:
Installation
Electric system:
Support rod:
Finalization:
Fuel tank-CT 40 Terra Trac MID
Fuel tank
Before removal:
Work preparation:
Removal of fuel tank:
Installation
Finalization:
0135 Cooling System
Cooling system:
Cooling sytem:
Work preparation
Special tool:
Removal of oil cooler:
Hydraulic hoses:
Oil cooler:
Removal of Radiator:
Coolant reservoir:
Removal of axial flow fan:
Installation:
Cooling System:
Installation of axial flow fan:
Air reservoir:
Installation of oil cooler:
Hydraulic hoses:
Finalization:
0140 Exhaust system
Silencer
Silencer:
Work preparation
Removal of silencer
Installation of silencer:
Silencer:
Finalization:
0145 Air intake
Air intake
Removal:
Installation:
Finalization
02 Gearbox / Clutch / Universal drive shaft
0210 Oscillation damper
Complete gearbox:
Work preparation:
Remove the Hydraulic Gearbox:
Installation of Complete gearbox:
Finalization:
Engine output
Work preparation
Special tool
Removal of the engine output pulley:
Installation of the engine output pulley:
Removal of the oscillation damper:
Installation of the oscillation damper:
03 Chassis
0355 Track roller unit
Crawler track unit:
General:
Work preparation:
Special tool:
Removal of Rubber tracks:
Guide wheel:
Support wheel:
Rubber track:
Driving gear:
Installation of Rubber track
Driving gear
Rubber track:
Support wheel:
Guide wheel:
Finalization:
08 Drives
Drive diagram left side CROP TIGER 40 MID
Left side drive diagram CROP TIGER 40 TERRA TRAC STD
Drive diagram right side CROP TIGER 40 MID
Right side drive diagram CROP TIGER 40 TERRA TRAC STD
0820 Front attachment drive
Belt (R3)
Special tool
Work preparation
Removal:
Installation of the drive pulley
Chain (K1b)
Removal of the Reel sprocket:
Installation of the reel sprocket
Belt (K1a)
Chain (K2)
Special tool
Removal of the driven Sprocket:
Installation of the driven sprocket
0821 Feeder unit drive
Belt (R10b)
Special tool:
Removal of the driven pulley:
Installation of the driven pulley:
Belt (R10a)
Removal of the driven pulley
Installation of the driven pulley:
Removal of the drive pulley:
Installation of the drive pulley:
0841 Threshing mechanism drive
Belt (R12)
Removal of the driven pulley:
Installation of the driven pulley:
Chain (K11)
Removal of driven sprocket:
Installation of driven sprocket:
Belt (R14)
Special tool
Removal of the driven pulley:
Installation of the driven pulley:
0843 Cleaning system drive
Belt (R16)
Removal of the driven pulley:
Installation of the driven pulley:
Belt (R17)
Removal of the driven pulley
Installation of the driven pulley:
09 Hydraulic system
hydraulic oil reservior
Hydraulic system:
Hydraulic oil reservoir:
Before removal:
Work preparation:
Removal:
Drain the oil from Reservoir:
Checking and adjusting the low-pressure hydraulic system at pressure-regulating valve
Topping up the Hydraulic oil:
Finalization:
0907 Hydraulic oil cooler
Hydraulic oil cooler
Work preparation:
Removal:
Installation:
Finalization:
0910 Pumps
Hydraulic pump:
Work preparation:
General:
Removal of hydraulic Pump :
Installation of hydraulic pump:
Finalization:
09020 Valves-CT 40 Terra Trac STD
Main valve
Work preparation:
Removal:
Installation:
Finalization:
09020 Valves-CT 40 Terra Trac MID
10 Electrical / Electronic equipment
1010 Central electrics
Central terminal compartment
Work preparation
Removal of Operating console
Installation of the central terminal compartment circuit board
Finalization
1020 Driving lights
Driving lights:
Work preparation:
Removal of driving lights:
Installation:
Finalization:
1025 Working lights
Working lights:
Work preparation:
Removal of working lights:
Installation:
Finalization:
1035 Operation / Multifunction lever
Control lever:
Work preparation
Removal of control lever
Installation of control lever
Removal of Battery:
Installation of battery:
Finalization
12 Cab / Operator’s platform
1215 Operator’s platform
Before removal
Removal of Sun roof
Installation of Sun roof
Operating console
Before removal
Removal of Operating console
Installation of operating console
Finalization:
1225 Mirror
Removal of mirror
Installation of mirror
1230 Seat
Removal of seat
Installation of seat
20 Crop feeding
2015 Cutter bar-CT 40 Terra Trac STD
Reel drive
Work preparation:
Removal of Reel drive:
Installation:
Installation of reel drive:
Finalization:
2015 Cutter bar-CT 40 Terra Trac MID
Reel drive
Work preparation:
Removal:
Removal of reel drive:
Installation:
Installation of reel drive:
Removal of reel tines
Installation of reel tines
Reel drive variator pulley
Removal of Lower variator pulley:
Installation of lower variator pulley
Removal of upper variator pulley
Installation of upper variator pulley
Finalization:
21 Feeder unit
2110 Feed rake for CT 40 Terra Trac STD
Feeder Unit
CT 40 Terra Trac STD
Removal of front attachment:
Removal of feed rake conveyer:
Installation of feed rake conveyor:
Installation of the front attachment
Finalization:
2110 Feed rake for CT 40 Terra Trac MID
Feeder Unit
CT 40 Terra Trac MID
Removal of Front attachment:
Removal of feed rake conveyer:
Installation of feed rake conveyor:
Installation the front attachment
Finalization
23 Mower unit
2300 Mower unit-CT 40 Terra Trac STD
Mower unit
Work preparation:
Special tool:
Removal:
Removal of mow blade:
Installation:
Finalization:
2300 Mower unit-CT 40 Terra Trac MID
Mower unit
Work preparation:
Special tool:
Removal:
Removal of Double finger:
Installation of double finger
Removal of mow blade
Installation of Mow blade
Finalization:
41 Threshing mechanism
4120 Threshing Rotor
Threshing Rotor:
Work preparation:
Special tool:
Removal:
Installation:
Finalization:
4125 Threshing concave
Threshing concave
Work preparation
Removal:
Threshing concave varients:
Installation:
4132 Feed augers
Stone trap
Work preparation:
Removal:
Installation:
Finalization:
43 Cleaning system
4320 Sieves / Sieve pan
Sieve pan
Work preparation
Sieve pan:
Installation:
Finalization:
4325 Cleaning fan
Cleaning fan
Work preparation:
Special tool
Removal:
Side cover:
Fan shaft:
Installation:
Fan shaft:
Side cover
Finalization:
61 Grain delivery
6115 Grain tank filling
Return elevator
Work preparation:
Removal:
Rubber pad:
Chain tension:
Installatiom:
Finalization:
Grain elevator:
Work preparation:
Removal:
Rubber pad:
Chain tension:
Installation:
Finalization:
6120 Grain tank unloading tube-CT 40 Terra Trac MID
Grain tank unloading tube
Work preparation:
Removal of Top unloading system
Hydraulic hose routing in motor and cylinder
Hydraulic hose routing in direction control valve
Unloading tube-2
Plastic cover
Triangular support
Unloading tube-1
Unloading tube support
Hydraulic motor
Hydraulic cylinder
Pre-assembly
Installation of top unloading system
Pre assembly
Hydraulic cylinder
Hydraulic motor
Unloading tube support
Unloading tube-1
Triangular support
Plastic cover
Unloading tube-2
Hydraulic hose routings in direction control valve
Hydraulic hose routing in motor and cylinder
Finalization:
6120 Grain tank unloading tube- CT 40 Terra Trac STD
Grain tank unloading tube
Work preparation:
Removal of unloading tube:
Greasing:
Installation of unloading tube:
Finalization:
80 Various components / Machine body
Panellings / hoods
Pannelings:
Common Torque values:
Work preparation:
Removal of Engine rear panel
Engine rear panel:
Installation of engine Rear panel:
Removal of Cutter bar panel:
Lower panel:
Upper panel:
Installation of Cutter bar panel:
Upper panel:
Lower panel:
Left side flap:
Removal of left side flap:
Installation of left side flap:
Removal of right side-front flap:
Removal of front flap:
Removal of right side-rear flap:
Rear flap:
Installation of right side flaps
Rear flap:
Front flap:
Removal of radiator panel:
Installation of radiator panel:
Finalization: