Claas Disco 3600 Tctrc (F91) Mower Operator Manual ES

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00 0292 864 2.pdf
00 2348 042 1.pdf

00 0292 864 2.pdf:

DISCO 4000 TC / TRC CONTOURDISCO 3600 TC / TRC CONTOURDISCO 3200 TC / TRC CONTOURDISCO 3200 TC AUTOSWATHER
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information about this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance information
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical questions
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Couple the tractor with the machine
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction changes
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Operation only after correct commissioning
2.2.13 Technical status
2.2.14 Danger due to damage to the machine
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Keep safety devices operational
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Parking without supervision
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Environmental protection and waste disposal
2.2.28 Deadly electrical discharge through overhead lines
2.2.29 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.30 Noise can have negative consequences for health
2.2.31 Liquids under pressure
2.2.32 Hot surfaces
2.2.33 Work only on the stopped machine
2.2.34 Maintenance work and repair work
2.2.35 Lifted machine parts and loads
2.2.36 Danger from welding work
2.3 Safety signage
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Summary DISCO 4000 TC / 4000 TRC / 3600 TC / 3600 TRC / 3200 TC / 3200 TRC
3.1.2 Summary DISCO 3200 TC AUTOSWATHER
3.1.3 General view of the direction of rotation of the mower discs
3.1.4 DISCO 4000 TC / 3600 TC / 3200 TC operating mode
3.1.5 DISCO 4000 TRC / 3600 TRC / 3200 TRC operating mode
3.1.6 DISCO 3200 TC AUTOSWATHER operating mode
3.2 Optional equipment
3.2.1 High cut skates*
3.2.2 Double high cut skids*
3.2.3 Wear pads*
3.2.4 Bar protection*
3.2.5 Insertable fork for cardan shaft 8 components*
3.2.6 Insertable fork for cardan shaft 21 components*
3.2.7 Hydraulic connection parts 3 components*
3.2.8 Wide spreading device*
3.2.9 Extension of the swath plate*
3.2.10 Hydraulic connection parts 3 components*
3.2.11 Wheel weights*
3.2.12 Drawbar adjustment without tools*
3.2.13 Legal equipment France*
3.2.14 SMV Triangle*
3.3 Identification plate and vehicle identification number
3.3.1 Spare parts and technical queries
3.3.2 Machine identification plate
3.4 Machine information
3.4.1 Adhesive on the machine
3.4.2 Information on the machine
4 Control and display instruments
4.1 Control elements
4.1.1 Hydraulic hose
4.1.2 Mower
4.1.3 Transverse conveyor belt
4.2 Indicator elements
4.2.1 Pressure gauge
5 Technical data
5.1 4000TC DISC
5.1.1 Measurements
5.1.2 Weights
5.1.3 Requirements for the tractor
5.1.4 Model
5.1.5 Tire measurements
5.1.6 Tire air pressure
5.1.7 Acoustic intensity level
5.1.8 Lubricants
5.2 DISC 4000 TRC
5.2.1 Measurements
5.2.2 Weights
5.2.3 Requirements for the tractor
5.2.4 Model
5.2.5 Tire measurements
5.2.6 Tire air pressure
5.2.7 Acoustic intensity level
5.2.8 Lubricants
5.3 3600TC DISC
5.3.1 Measurements
5.3.2 Weights
5.3.3 Requirements for the tractor
5.3.4 Model
5.3.5 Tire measurements
5.3.6 Tire air pressure
5.3.7 Acoustic intensity level
5.3.8 Lubricants
5.4 DISC 3600 TRC
5.4.1 Measurements
5.4.2 Weights
5.4.3 Requirements for the tractor
5.4.4 Model
5.4.5 Tire measurements
5.4.6 Tire air pressure
5.4.7 Acoustic intensity level
5.4.8 Lubricants
5.5 DISC 3200TC
5.5.1 Measurements
5.5.2 Weights
5.5.3 Requirements for the tractor
5.5.4 Model
5.5.5 Tire measurements
5.5.6 Tire air pressure
5.5.7 Acoustic intensity level
5.5.8 Lubricants
5.6 DISC 3200 TRC
5.6.1 Measurements
5.6.2 Weights
5.6.3 Requirements for the tractor
5.6.4 Model
5.6.5 Tire measurements
5.6.6 Tire air pressure
5.6.7 Acoustic intensity level
5.6.8 Lubricants
5.7 DISC 3200 TC AUTOSWATHER
5.7.1 Measurements
5.7.2 Weights
5.7.3 Requirements for the tractor
5.7.4 Model
5.7.5 Tire measurements
5.7.6 Tire air pressure
5.7.7 Acoustic intensity level
5.7.8 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Turn off the tractor and machine and secure them
6.1.2 Secure the lifted machine
6.2 Access jobs and maintenance positions
6.2.1 Open and close the protection device
Fold up the front crash bar
6.3 Adapt the machine
6.3.1 Cardan shaft – check the length
6.3.2 Adapt the length of the cardan shaft
6.3.3 Mount the cardan shaft to the machine
6.3.4 Assemble double high cut skids*
6.3.5 Assemble high cut skates*
6.3.6 Removing the high cut skids*
6.3.7 Install the wear pads*
6.3.8 Adapt lateral scrolling
6.3.9 Adaptation of lateral displacement without tools*
6.3.10 Adjusting the ground clearance of the transverse conveyor belt
6.4 Hooking up the machine
6.4.1 Attach the hitch bracket
6.4.2 Rotate the support leg upwards
6.4.3 Assemble the cardan shaft
6.4.4 Attach the hydraulic hose for lifting
6.4.5 Attach the hydraulic hose for discharge
6.4.6 Attach the hydraulic hose for turning
6.4.7 Attach the hydraulic hose for the transverse conveyor belt
6.4.8 Plug in the lighting cable
6.4.9 Connecting the control part of the transverse conveyor belt
6.5 Unhooking the machine
6.5.1 Remove the control part of the transverse conveyor belt
6.5.2 Turn the support leg downwards
6.5.3 Remove the lighting cable
6.5.4 Uncouple the hydraulic hose for the transverse conveyor belt
6.5.5 Disconnect the hydraulic hose for turning
6.5.6 Disconnect the hydraulic hose for discharge
6.5.7 Disconnect the hydraulic hose for lifting
6.5.8 Dismantle the cardan shaft
6.5.9 Unhook the coupling bracket
6.6 Prepare for road traffic
6.6.1 Lower the transverse conveyor belt into the transport position
6.6.2 Raise the mower
6.6.3 Turn to transport position
6.6.4 Close the taps
6.6.5 Fold up the protection bracket
6.7 Prepare the working position
6.7.1 Turn to working position
6.7.2 Lower the mower
6.7.3 Fold down the protection bracket
6.8 Load the machine
6.8.1 Lift the machine
7 Management
7.1 General security measures
7.1.1 Take into account before handling
7.2 Driving on the road
7.2.1 Driving on public roads
7.2.2 Machine marking for road traffic
7.3 Settings for use at work
7.3.1 Adjust the height of the lance
7.3.2 Adjust mower discharge
7.3.3 Summary of Discharge Pressure Settings
7.3.4 Adjust cutting height
7.3.5 Adjust the speed of the conditioner
7.3.6 Adjust the tine conditioner
7.3.7 Adjust the roller conditioner
7.3.8 Adjust swath width
7.3.9 Setting the wide spreading device*
7.3.10 Adjust the conditioner discharge flap for the transverse conveyor belt
7.3.11 Adjust the pulling width of the transverse conveyor belt
7.4 Use at work
7.4.1 Take into account during the field trip
7.4.2 Using the machine
7.4.3 Adapt the power take-off speed
7.4.4 Mowing technique
7.4.5 Mowing technique with transverse conveyor belt
Mowing with cross conveyor belt without front mower
Mowing with cross conveyor belt and front mower
7.4.6 Lower the transverse conveyor belt to the working position
7.4.7 Operate the transverse conveyor belt
7.4.8 Raise the machine to the position at the end of the field
7.4.9 Instructions on mowing
7.4.10 Difficult harvest conditions
7.4.11 Recommendation regarding environmental protection
8 Incident and solution
8.1 Summary of incidents
8.1.1 Incidents on the machine
8.2 Electrical installation
8.2.1 Defective bulb
8.3 Chassis
8.3.1 Change the transport chassis wheel
8.4 Mowing device
8.4.1 The mower disc does not rotate
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 10 hours of service
9.1.3 After the first 50 hours of service
9.1.4 Every 8 hours of service
9.1.5 Every 20 hours of service
9.1.6 Every 50 hours of service
9.1.7 Every 100 hours of service
9.1.8 Every 250 hours of service
9.1.9 Every 500 hours of service or annually
9.1.10 Every 5 years
9.1.11 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level
9.2.3 Fill main gear oil
9.2.4 Change main gear oil
9.2.5 Check the timing gear oil level
9.2.6 Fill the timing gear oil
9.2.7 Change the timing gear oil
9.2.8 Check the bevel gear oil level
9.2.9 Fill the bevel gear oil
9.2.10 Change bevel gear oil
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Ventilate the friction clutch
9.3.3 Check the friction discs
9.3.4 Clean the friction clutch of the cardan shafts
9.4 Cardan shaft
9.4.1 Maintenance of cardan shafts
9.5 Chassis
9.5.1 Check tire air pressure
9.5.2 Retighten the wheel nuts on the transport chassis
9.6 Towing device
9.6.1 Adjust the pressure springs
9.7 Hydraulic installation
9.7.1 Check the hydraulic hoses
9.7.2 Check the pressure accumulator
9.7.3 Tension the hydraulic pump drive belt
9.7.4 Change the hydraulic pump drive belt
9.7.5 Check the oil level of the hydraulic pump
9.7.6 Fill hydraulic pump oil
9.7.7 Change the hydraulic pump oil
9.8 Mowing device
9.8.1 Check the cutter bar oil level
9.8.2 Change the cutter bar oil
Drain oil
Fill oil
9.8.3 Check the mower blades
9.8.4 Replacing the mower blades
9.8.5 Check the blade holder
9.8.6 Check the intermediate pieces
9.8.7 Clean the outlet hole of the feed drum
9.8.8 Check the conveyor drum wear strips
9.8.9 Check the feed drum cover
9.8.10 Check the feed drum sealing washer
9.8.11 Check the mower discs
9.8.12 Change the mower discs
9.8.13 Adjusting the winding protection
9.9 Preparation of the harvest
9.9.1 Tension the conditioner drive belt
9.9.2 Change the conditioner drive belt
9.9.3 Check the tines
Replacing the tines
9.9.4 Adjusting the synchronized running of the roller conditioner
9.9.5 Adjust the distance of the rollers
9.9.6 Adjust the roller conditioner pull spring
9.10 Material placement / row placement
9.10.1 Cleaning the conveyor belt
9.10.2 Dismantle the conveyor belt
9.10.3 Adjusting the cross conveyor belt deflection pulley
9.10.4 Adjusting the transverse conveyor belt squeegee
9.10.5 Place the new conveyor belt
9.10.6 Tension the transport belt
Mark and tension with the gauge
Mark and tension with a meter
After tensioning the conveyor belt
9.10.7 Assemble the transverse conveyor belt
9.11 Assembly and body parts
9.11.1 Clean the machine
9.11.2 Maintain the machine
9.11.3 Check the fixing material
9.11.4 Check the support of the protective breastplate
Hex nut tightening torques (3)
9.11.5 Adjust the oscillating frame pull springs
9.12 Greasing scheme
9.12.1 Grease the lubrication points every 8 hours of service
9.12.2 Grease the lubrication points every 20 hours of service
9.12.3 Grease the lubrication points every 100 hours of service
9.12.4 Grease the lubrication points every 250 hours of service
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DISC 4000 TC / 4000 TRC / 3600 TC / 3600 TRC / 3200 TC / 3200 TRC / 3200 TC AS
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations

00 2348 042 1.pdf:

DISCO 3600 TC CONTOURDISCO 3600 TRC CONTOUR
1. Introduction
1.1 Information regarding the instruction manual
1.1.1 Validity of the manual
1.1.2 Information about this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical issues
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the tractor and the machine
2.2.7 Couple the tractor with the machine
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction modifications
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Operation only after correct commissioning
2.2.13 Technical status
2.2.14 Danger due to machine breakdowns
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Maintain functional protection devices
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Parking without supervision
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Environmental protection and waste disposal
2.2.28 Fire protection
2.2.29 Deadly electrical discharge via overhead lines
2.2.30 Behavior in the case of an overhead line voltage transfer and lightning strike
2.2.31 Noise can have negative consequences for health
2.2.32 Liquids under pressure
2.2.33 Hot surfaces
2.2.34 Work only on the stopped machine
2.2.35 Maintenance work and repair work
2.2.36 Machine parts and lifted loads
2.2.37 Danger from welding work
2.3 Safety signage
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Machine overview
3.1.2 Summary of the direction of rotation of the mower discs
3.1.3 Machine operating mode
3.1.4 Machine operating mode
3.2 Optional equipment
3.2.1 High cut skates*
3.2.2 Double high cut skids*
3.2.3 Wear pads*
3.2.4 Bar protection*
3.2.5 Insertable fork for cardan shaft 8 components*
3.2.6 Insertable fork for cardan shaft 21 components*
3.2.7 Side marker lights*
3.2.8 Hydraulic connection parts 3 components*
3.2.9 Wide spreading device*
3.2.10 Extension of the swath plate*
3.2.11 Hydraulic connection parts 3 components*
3.2.12 Wheel weights*
3.2.13 Drawbar adjustment without tools*
3.2.14 Legal equipment France*
3.2.15 SMV Triangle*
3.3 Identification plate and vehicle identification number
3.3.1 Machine identification plate
3.4 Machine information
3.4.1 Adhesive on the machine
3.4.2 Information on the machine
4 Control and display instruments
4.1 Control elements
4.1.1 Hydraulic hose
4.1.2 Mower
4.2 Indicator elements
4.2.1 Pressure gauge
5 Technical data
5.1 3600TC DISC
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Tractor requirements
5.1.4 Version
5.1.5 Tire measurements
5.1.6 Tire pressure
5.1.7 Acoustic intensity level
5.1.8 Lubricants
5.2 DISC 3600 TRC
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Tractor requirements
5.2.4 Version
5.2.5 Tire measurements
5.2.6 Tire pressure
5.2.7 Acoustic intensity level
5.2.8 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Shut down and secure the machine and tractor
6.1.2 Secure the lifted machine
6.2 Adapt the tractor
6.2.1 Check the tractor power take-off protection device
6.3 Access jobs and maintenance positions
6.3.1 Open and close the protection device
Fold up the front crash bar
6.4 Adapt the machine
6.4.1 Cardan shaft – check the length
6.4.2 Adapt the length of the cardan shaft
6.4.3 Mount the cardan shaft on the machine
6.4.4 Assemble double high cut skids*
6.4.5 Assemble high cut skates*
6.4.6 Removing the high cut skids*
6.4.7 Install the wear pads*
6.4.8 Adapt lateral scrolling
6.4.9 Adaptation of lateral movement without tools*
6.5 Hook up the machine
6.5.1 Attach the hitch bracket
Secure drawbar hooks so they cannot be opened accidentally
6.5.2 Rotate the support leg upwards
6.5.3 Assemble the cardan shaft
6.5.4 Attach the hydraulic hose for lifting
6.5.5 Attach the hydraulic hose for discharge
6.5.6 Attach the hydraulic hose for turning
6.5.7 Plug in the lighting cable
6.6 Unhook the machine
6.6.1 Turn the support leg downwards
6.6.2 Remove the lighting cable
6.6.3 Disconnect the hydraulic hose for turning
6.6.4 Disconnect the hydraulic hose for discharge
6.6.5 Disconnect the hydraulic hose for lifting
6.6.6 Dismantle the cardan shaft
6.6.7 Unhooking the coupling bracket
6.7 Prepare for road traffic
6.7.1 Raise the mower
6.7.2 Turn to transport position
6.7.3 Close the stopcocks
6.7.4 Fold up the protection bracket
6.8 Prepare the working position
6.8.1 Turn to working position
6.8.2 Lower the mower
6.8.3 Fold down the protection bracket
6.9 Load the machine
6.9.1 Lift the machine
7 Management
7.1 General security measures
7.1.1 Take into account before handling
7.2 Driving on the road
7.2.1 Driving on public roads
7.2.2 Mark the machine for road traffic
7.3 Settings for use at work
7.3.1 Adjust the height of the lance
7.3.2 Adjust mower discharge
7.3.3 Summary of Discharge Pressure Settings
7.3.4 Adjust cutting height
7.3.5 Adjust the speed of the conditioner
7.3.6 Adjust the tine conditioner
7.3.7 Adjust the roller conditioner
7.3.8 Adjust swath width
7.3.9 Setting the wide spreading device*
7.4 Use at work
7.4.1 Take into account during the field trip
7.4.2 Using the machine
7.4.3 Adapt the power take-off speed
7.4.4 Mowing technique
7.4.5 Raise the machine to the position at the end of the field
7.4.6 Instructions on mowing
7.4.7 Difficult harvest conditions
7.4.8 Recommendation regarding environmental protection
8 Incident and solution
8.1 Summary of incidents
8.1.1 Incidents on the machine
8.2 Electrical installation
8.2.1 Faulty lighting
8.2.2 Flashing light* defective
8.3 Chassis
8.3.1 Change the wheel on the transport chassis
8.4 Mowing device
8.4.1 The mower disc does not rotate
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 10 hours of service
9.1.3 After the first 50 hours of service
9.1.4 Every 8 hours of operation or daily
9.1.5 Every 20 hours of service
9.1.6 Every 50 hours of service
9.1.7 Every 100 hours of service
9.1.8 Every 250 hours of service
9.1.9 Every 500 hours of service or annually
9.1.10 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level
9.2.3 Fill main gear oil
9.2.4 Change main gear oil
9.2.5 Check the timing gear oil level
9.2.6 Fill the timing gear oil
9.2.7 Change the timing gear oil
9.2.8 Check the bevel gear oil level
9.2.9 Fill the bevel gear oil
9.2.10 Change bevel gear oil
9.3 Clutch
9.3.1 Check the overload clutch
9.3.2 Ventilate the friction clutch
9.3.3 Check the friction discs
9.3.4 Clean the friction clutches of the cardan shafts
9.3.5 Clean the overrunning clutch with cardan shaft locking key
9.4 Cardan shaft
9.4.1 Maintenance of cardan shafts
9.5 Chassis
9.5.1 Check tire pressure
9.5.2 Retighten the wheel nuts on the transport chassis
9.6 Hydraulic installation
9.6.1 Check the hydraulic hoses
9.6.2 Check the pressure accumulator
9.7 Mowing device
9.7.1 Check the oil level and oil quality of the cutter bar
9.7.2 Change the cutter bar oil
Drain oil
Fill oil
9.7.3 Check the mower blades
9.7.4 Replacing the mower blades
9.7.5 Check the blade support
9.7.6 Check the intermediate pieces
9.7.7 Clean the outlet hole of the feed drum
9.7.8 Check the feed drum wear strips
9.7.9 Check the feed drum cover
9.7.10 Check the feed drum sealing washer
9.7.11 Check the mower discs
9.7.12 Replacing the mower discs
9.7.13 Adjusting the winding protection
9.8 Preparation of the harvest
9.8.1 Tension the conditioner drive belt
9.8.2 Change the conditioner drive belt
9.8.3 Mount or remove tines
Replacing the tines with the tines screw pliers
Install the rubber spring
Straighten bent tines
9.8.4 Adjusting the synchronized running of the roller conditioner
9.8.5 Adjust the distance of the rollers
9.8.6 Adjust the roller conditioner pull spring
9.9 Assembly and body parts
9.9.1 Eliminate crop remains
9.9.2 Clean the machine
9.9.3 Maintain the machine
9.9.4 Check the fixing material
9.9.5 Check the support of the protective breastplate
Hex nut tightening torques (3)
9.9.6 Adjusting the oscillating frame pull springs
9.10 Greasing scheme
9.10.1 Grease the lubrication points every 8 hours of service
9.10.2 Grease the lubrication points every 20 hours of service
9.10.3 Grease the lubrication points every 100 hours of service
9.10.4 Grease the lubrication points every 250 hours of service
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DISCO3600 TC/ 3600 TRC
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Technical vocabulary
12.1.2 Abbreviations