Claas Disco 9100 (F55) Mower Technical System EN

File List:

00 0290 120 0.pdf
00 0302 565 2.pdf
00 0305 772 0.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0290 120 0.pdf:

Contents
1 Introduction
Validity of the manual
Overview
2 DISCO 3000 TC, TRC, AS, FG – Hydraulic system
Hydraulic circuit diagram
Circuit diagram DISCO 3000 TC, TRC, AS, FG
Key to diagram
3 DISCO 2700, 3100, 3500 Contour – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Description of function
Working / transport position hydraulic cylinder (3169)
Description of function
4 DISCO 3050 TCAS
Hydraulic circuit diagram
Hydraulic circuit diagram
Key to diagram
Position of components
Swathing belt speed adjustment
Control unit
Troubleshooting
5 DISCO 3100 Contour / 2700C Contour
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Description of function
Working / transport position hydraulic cylinder (3169)
Description of function
One-way restrictor valve, one-sided
Key to diagram
Position of components
6 DISCO 3100C
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Description of function
Working / transport position hydraulic cylinder (3169)
Description of function
One-way restrictor valve, one-sided
Key to diagram
7 DISCO 3500C
09 Hydraulic system main group
Circuit diagram
Key to diagram
Description of function
Working / transport position hydraulic cylinder (3169)
Description of function
One-way restrictor valve, one-sided
Key to diagram
Position of components
8 DISCO 3900
Hydraulic circuit diagram
Circuit diagram
Key to diagram
Description of function
Working / transport position hydraulic cylinder (3169)
Description of function
One-way restrictor valve, one-sided
Key to diagram
Position of components
9 DISCO 8550C – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
10 DISCO 8550C – Electric system
Electric circuit diagram
Circuit diagram
Key to diagram
11 DISCO 8550 C Plus – Hydraulic system
Hydraulic circuit diagram
Circuit diagram
Key to diagram
12 DISCO 8550 C Plus – Electric system
Electric circuit diagram
Circuit diagram
Key to diagram
Connector/Socket
Connectors X1 through X4 in CCT (CLAAS Control Terminal)
Position of components
Speed monitor
Adjustment
Description of function
Malfunction
13 DISCO 8550 AS – Electric system
Swath displacers (belt drive)
Circuit diagram (DIN A3)
Key to diagram
Description of function
Adapting the belt speeds
Description of function
Menu „A“, left belt
Menu „B“, right belt
Menu „C“
Menu „D“
Position of components
14 DISCO 8550 AS – Hydraulic system
Overall circuit diagram
Raise/lower mower units and swath displacers hydraulic circuit diagram
Designations
Swath displacers hydraulic circuit dvons
Functions of overall hydraulic system
Raise mower units, raise swathers
Lowering the mower units, lowering the swather
Swath displacer
Position of components
15 DISCO 8500 C-6 = 695SL, 8500 C-8 = 820-880, JAGUAR 8500 C – Hydraulic system
Overall circuit diagram
Circuit diagram (DIN A3)
Key to diagram
Position of components
Description of function
16 DISCO 8500 C-6, 8500 C-8, JAGUAR 8500 C – Electric system
Overall circuit diagram
Circuit diagram (DIN A3)
Key to diagram
Description of function
Central terminal compartment
Graphics
Key to diagram
Central terminal compartment, starting in model year 2000
Graphics
Key to diagram
Central terminal compartment until model year 2000
Graphics
Key to diagram
Switch/pin assignment in CCT (CLAAS Control Terminal)
Graphics
Key to diagram
17 JAGUAR 8700/8500, DISCO 8700 Plus – Hydraulic system
Overall circuit diagram
Circuit diagram (DIN A3)
Key to diagram
18 JAGUAR 8700/8500, DISCO 8700 Plus – Electric system
Overall circuit diagram from serial no. 492 00 503 to 492 00 512
Circuit diagram (DIN A3)
Key to diagram
CCT pin assignment
MFG pin assignment
Block diagram
Position of components
Overall circuit diagram from serial no. 492 00 513
Circuit diagram (DIN A3)
Key to diagram
CCT pin assignment
MFG pin assignment
Block diagram
Position of components
19 DISCO 8700 Plus, DISCO 8550 C-8 for JAGUAR 880-820 (491) – Electric system
Overall circuit diagram
Circuit diagram (DIN A3)
Key to diagram
CCT pin assignment
MFG pin assignment
Block diagram from serial no.: 652 01278 and type 654, starting with model year 2002
Block diagram from serial no.: 652 …, 654…
Position of components
Speed monitor
Graphics
Adjustment
Description of function
Malfunction
Speed monitor connector
20 DISCO 8700 Plus, DISCO 8550 C-8 for JAGUAR 880-820 (491) – Hydraulic system
Overall circuit diagram
Circuit diagram (DIN A3)
Key to diagram
21 DISCO 9100 – 8400
09 Hydraulic system main group
Overall circuit diagram with safety frame
Designations
Overall circuit diagram without safety frame
Designations
10 Electric system main group
Electric circuit diagram DISCO 9100 – 8400 with CST
Designations
Electric circuit diagram DISCO 9100 – 8400 with ISO BUS
Designations
Mower unit control module (A68), mower unit control additional module (A111)
Designations
Mower unit control module (A068) – Connector pin assignment
Module A068 – Connector X1
Module A068 – Connector X2
Mower unit control additional module (A111) – Connector pin assignment
Additional module A111 – Connector X1
Additional module A111 – Connector X2
Position of components
Individual components
22 DISCO 9300C – 8600C with push operation
09 Hydraulic system main group
Overall circuit diagram
Description of function
Valve block
23 DISCO 9300 – 8600 without push operation
09 Hydraulic system main group
Overall circuit diagram
Valve block
24 DISCO 9300 – 8600
10 Electric system main group
Electric circuit diagram DISCO 9300 – 8600 with CST (CLAAS standard terminal)
Designations
Electric circuit diagram DISCO 9300 – 8600 with ISO BUS
Designations
Safety frame fold in/out solenoid coil
Key to diagram
Mower unit control module (A68), mower unit control additional module (A111)
Designations
Mower unit control module (A068) – Connector pin assignment
Module A068 – Connector X1
Module A068 – Connector X2
Position of components
Individual components

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0305 772 0.pdf:

Table of contents
Introduction
Notes on the manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
10 Electrical / Electronic equipment
1098 Fault / remedy
ISOBUS checklist for fault analysis
Use of the checklist
1. Fault when loading the graphical user interface of the ISOBUS implement
1.1 The graphical user interface for an ISOBUS implement (object pool) is not loaded to the terminal
1.2 Loading the graphical user interface of the ISOBUS implement is not finished or is interrupted
1.3 The graphical user interface for an ISOBUS implement is loaded to the wrong terminal
2. Fault when assigning function keys
2.1 No keys available for assigning, no AUX input available
2.2 Assigned function keys without a function or faulty
2.3 Assignment of function keys after restarting no longer available
3. Task management fault (TC BAS)
3.1 Meter readings from the implement not available or remain at zero
3.2 Import/export of iso.xml not possible/only partially possible
3.3 Missing reference tracks in import/export
3.4 Individual tasks cannot be deleted from the terminal
3.5 Folder structure task data on the USB stick
4. Section Control fault (TC SC)
4.1 TC SC at the wrong terminal
4.2 TC SC without a function/only with a partial function
4.3 Incorrect switching on or off of TC SC
5. Testing and measuring
5.1 Testing and measuring – terminal socket
5.2 Testing and measuring – ISOBUS socket
5.3 Testing and measuring – diagnostic socket
6. Diagnosis with CDS
6.1 ISOBUS check object pool)
6.2 ISOBUS CAN logging (ass of function keys)
6.3 ISOBUS CAN logging (assigned key without a function)
6.4 ISOBUS CAN logging (assignment no longer available, gets lost)
6.5 ISOBUS CAN logging (in the event of a fault with task management)
6.6 ISOBUS CAN logging (general problems)
7. ISOBUS components/AEF compatibility/software statuses
7.1 ISOBUS components and fault description
7.2 ISOBUS functionalities
7.3 Software statuses/AEF compatibility

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)