Claas Dominator 130 (456) Combines Operator Manual ES

File List:

00 0300 695 3.pdf

00 0300 695 3.pdf:

DOMINATOR 130
1. Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information relating to this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical questions
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable misuse
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Observe graphic danger symbols and alarm indications
2.2.4 Requirements for all people working with the machine
2.2.5 Children in danger
2.2.6 Danger zones
2.2.7 Position yourself between the machine and the head
2.2.8 Accompanying instructors during work
2.2.9 Couple the machine with the header or trailer
2.2.10 Risk of injury due to rotating shafts
2.2.11 Construction changes
2.2.12 Optional equipment and spare parts
2.2.13 Control of the machine in operation
2.2.14 Operation only after correct commissioning
2.2.15 Technical status
2.2.16 Danger due to damage to the machine
2.2.17 Comply with technical limit values
2.2.18 Danger from machine parts during coasting
2.2.19 Keep protective devices operational
2.2.20 Wear appropriate clothing
2.2.21 Remove dirt and loose objects
2.2.22 Prepare the machine for road traffic
2.2.23 Dangers when traveling on roads and in the countryside
2.2.24 Park the machine safely
2.2.25 Unsuitable consumables
2.2.26 Safe handling of consumables and auxiliary materials
2.2.27 Fuel is harmful to health
2.2.28 Cooling agents are harmful to health
2.2.29 Environmental protection and waste disposal
2.2.30 Keep the cabin free of chemical materials
2.2.31 Fire hazard
2.2.32 Electric shock with danger to life due to unprotected cables
2.2.33 Behavior in the case of voltage discharge through unprotected cables and lightning strikes
2.2.34 Electrical shock from electrical equipment
2.2.35 Noise can have negative consequences for health
2.2.36 Vibrations can cause health injuries
2.2.37 Pressurized air
2.2.38 Toxic exhaust gases
2.2.39 Hot surfaces
2.2.40 Getting on and off safely
2.2.41 Work only on the stopped machine
2.2.42 Maintenance work and repair work
2.2.43 Machine parts and lifted loads
2.2.44 Welding work is prohibited
2.2.45 Danger from welding work
2.2.46 Check the battery and charge
2.3 Safety signage
2.3.1 Structure of graphic hazard symbols
2.3.2 Graphic engine danger symbols
2.3.3 Chassis graphic danger symbols
2.3.4 Graphic danger symbols of the hydraulic installation
2.3.5 Graphic danger symbols on the driver’s cab/platform
2.3.6 Graphic danger symbols of the power supply unit
2.3.7 Graphic danger symbols for threshing equipment
2.3.8 Graphic separation hazard symbols
2.3.9 Graphic cleaning danger symbols
2.3.10 Graphic hazard symbols for crop discharge/straw discharge
2.3.11 Graphic hazard symbols for grain harvesting
2.3.12 Graphic danger symbols on mounting parts / machine body
3 Machine Description
3.1 Summary and operation
3.1.1 Summary DOMINATOR 130 front and left
3.1.2 Summary of the machine behind and right
3.1.3 Machine operating mode
3.1.4 Diesel Engine Summary
3.1.5 Summary of refrigeration groups
3.2 Identification plates and vehicle identification number
3.2.1 Identification plate on diesel engine
3.2.2 Machine identification plate
Identification plate according to ECE-R 120
3.2.3 Drive axle identification plate
3.2.4 Steering axle identification plate
3.2.5 Identification plate of the hitch mouth
3.2.6 Cab identification plate
4 Control and display instruments
4.1 Cabin and driving position
4.1.1 Driver’s position
4.1.2 Hydraulic distributor
4.1.3 Control desk
4.1.4 Function of the warning lights on the control panel
4.1.5 Lever for adjusting the speed of the diesel engine
4.1.6 Joystick
4.1.7 Control elements of the steering bar
4.1.8 Steering wheel position indicator*
4.1.9 Ignition contact
4.1.10 Operation control device*
4.1.11 Central clock summary
4.1.12 Cab roof control elements
4.1.13 Driver’s seat
5 Technical data
5.1 DOMINATOR 130 – Type 456
5.1.1 Perkins 1106D-70TA diesel engine
5.1.2 Perkins 1106C-70TA diesel engine
Perkins 1106C-70TA diesel engine
Characteristics
5.1.3 Chassis
walking speed
Measurement conditions
Characteristics
5.1.4 Tire air pressure
5.1.5 Summary of drive axle track widths
5.1.6 Summary of steering axle track widths
5.1.7 Table of track widths 1
5.1.8 Track width table 2
5.1.9 Track width table 3
5.1.10 Track width table 4
5.1.11 Turning radius diameter
5.1.12 Brake
5.1.13 Address
5.1.14 Electrical and electronic installation
5.1.15 Sound pressure level and vibrations
5.1.16 Power Assembly
5.1.17 Threshing organs
5.1.18 Separation
5.1.19 Cleaning
5.1.20 Grain tank volume
5.1.21 Measurements of the grain tank discharge tube in working position
5.1.22 Machine measurements
5.1.23 Weights
5.2 Inputs
5.2.1 Lubricants
5.2.2 Coolant liquid
5.2.3 Hydraulic oils
5.2.4 Brake fluid
5.2.5 Select authorized fuel
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Turn off the machine and secure it
6.1.2 Secure the machine so that it cannot roll
6.2 Access jobs and maintenance positions
6.2.1 Rotate the front ladder
6.2.2 Change the position of the rear ladder
6.2.3 Access to the workplace and maintenance stations
6.3 Adjust the machine to use for the job
6.3.1 Adjust the machine to cereal harvest
6.3.2 Adjust the machine to harvest corn
6.3.3 Adjust the machine to harvest rice
6.3.4 Adjust the rice harvesting machine to cereal harvesting
6.3.5 Screen table
6.3.6 Table for threshing
6.3.7 Clean the seed harvesting machine
6.4 Load the machine
6.4.1 Load and tie down the machine
6.4.2 Remove the hook rings
6.5 Head
6.5.1 Assemble the head
6.5.2 Align the retaining pins
6.5.3 Assemble clamping plates
6.5.4 Assembling and disassembling the cardan shaft
6.5.5 Connect the hydraulic hoses
6.5.6 Connect electrical conduits*
6.5.7 Disassemble the head
6.6 Diesel engine
6.6.1 Select permitted fuels
6.6.2 Take fuel specification into account
6.6.3 Take into account the fuel specification
6.6.4 Use winter fuel at low temperatures
6.6.5 Refuel
6.6.6 Install the radiator screen
6.7 Chassis
6.7.1 Remove and install the wheels
6.7.2 Raise the machine on supports
Raise the machine under the axles
Lift the machine from behind under the chassis
6.7.3 Steering axle summary
6.7.4 Changing the steering axle from transport position to working position
6.7.5 Steering axle 00 0694 220
Check the free movement of the steering axle
6.8 Brake
6.8.1 Check the parking brake
6.8.2 Check the foot brake
6.9 Towing device
6.9.1 Assemble the coupling mouth *
6.9.2 Couple a trailer
6.9.3 Uncouple the trailer
6.10 Hydraulic system
6.10.1 Identify hydraulic oil
6.11 Electrical and electronic system
6.11.1 Install the air conditioning compressor fuse
6.11.2 Adjust the cutting height indicator
6.12 Cabin and driving position
6.12.1 Install the rearview mirror
6.13 Power supply unit
6.13.1 Adjust the head discharge springs
6.13.2 Assemble and dismantle the locking parts on the head cylinder
6.13.3 Adjust the drainer profiles
6.13.4 Adjust the height of the feed chain
6.14 Threshing mechanism
6.14.1 Open and close the stone collecting device
6.14.2 Dismantle and install the cover* of the stone collection device
6.14.3 Open and close the cylinder flap
6.14.4 Dismantle and assemble the concave segments (MULTICROP concave)
6.14.5 Adjust the basic concave setting
6.14.6 Assemble and dismantle the cover plates* of the shelling cylinder
6.14.7 Assemble and remove the grill* or the concave plate*
6.14.8 Assemble the final strip of the concave*
6.14.9 Assemble or dismantle the shelling strips*
6.14.10 Install the winding protection* on the cylinder frame
6.15 Separation
6.15.1 Dismantle and assemble the canvas bib
6.15.2 Assemble and dismantle the side cockscombs
6.15.3 Assembling and disassembling CCM cockscombs
6.15.4 Assembling and disassembling central cockscombs
6.15.5 Assemble and disassemble cockscombs for rice
6.15.6 Assemble and remove the shaker cover plate*
6.15.7 Adjust the grain passage control sensors* of the separation
6.16 Cleaning
6.16.1 Dismantle the sieves
6.16.2 Assemble the screens
6.16.3 Mount souls on the screens
6.16.4 Cover and open the return
6.16.5 Adjust the fan speed indicator
6.16.6 Adjust the cleaning grain passage control sensors*
6.17 Grain collection
6.17.1 Access and leave the grain deposit
Access and leave the shaker space
6.17.2 Assembling and disassembling the grain tank protection device
6.17.3 Adjust the grain tank auger cover plates
6.17.4 Close the cleaning flap on the grain tank discharge tube
6.18 Unloading of the harvest and unloading of the chaff
6.18.1 Adjust the speed of the straw chopper
6.18.2 Turn the straw guide plate downwards and remove it
6.18.3 Assemble the straw guide plate and turn it upwards
6.18.4 Assemble the rubber cloth* of the straw chopper
Assemble the rubber cloth
6.18.5 Remove the rubber cloth* from the straw chopper
Remove the rubber cloth
6.18.6 Assemble and remove the cover plate* on top of the straw chopper counterblade
Install the cover plate
Remove the cover plate
6.18.7 Place the straw chopper in the sieve mounting position
6.18.8 Hook the straw guide bib high
6.19 Assembly and body parts
6.19.1 Counterbalance the machine with an additional weight
Stuffing extra weight into the steer axle tires
Select additional weight
6.19.2 Check the reversing horn
7 Management
7.1 Driving the machine
7.1.1 Prepare for road traffic
7.1.2 Prepare the field trip
7.1.3 Driving the machine
Drive the machine forward and reverse
7.1.4 Park the machine
7.1.5 Maneuvering the machine
7.1.6 Towing the machine from the danger zone
7.2 Head
7.2.1 Adjust the reel horizontally (mechanically)
7.2.2 Adjust the reel horizontally (hydraulically)*
7.2.3 Raise or lower the reel
7.2.4 Electrically adjust* the reel rotation speed
7.2.5 Mechanically adjust the reel rotation speed
7.3 Diesel engine
7.3.1 Connect the diesel engine
With an outside temperature below 0 °C, allow the diesel engine to warm up.
With an outside temperature below -10°C, allow the diesel engine and hydraulic system to warm up.
7.3.2 Turn off the diesel engine
7.3.3 Adjust the diesel engine speed
7.4 Chassis
7.4.1 Shift into gear
7.5 Brake
7.5.1 Braking the machine with the foot brake
7.5.2 Set the parking brake
7.5.3 Release the parking brake
7.6 Address
7.6.1 Observe steering behavior
7.6.2 Adjust the steering bar
7.7 Cabin and driving position
7.7.1 Fan with heating* and air conditioning*
7.8 Power supply unit
7.8.1 Connecting and disconnecting the power supply unit
7.8.2 Reverse the direction of travel of the head
7.8.3 Raise or lower the feed unit and head
7.8.4 View cutting height
7.8.5 Read support pressure
7.9 Threshing mechanism
7.9.1 Connect and disconnect the threshing devices
7.9.2 Graduate the concave
7.9.3 Clear the jam
7.9.4 Adjust thepd of the shelling cylinder
7.9.5 Adjust the speed of the shelling cylinder
7.9.6 Control return
7.10 Separation
7.10.1 Adjust the canvas bib
7.10.2 Adjust the canvas bib
7.10.3 Observe the straw jam warning behind the separation
7.10.4 Adjust the separation grain passage control indicator
7.11 Cleaning
7.11.1 Adjust sieve widths
Adjust the upper sieve
Adjust the lower sieve
7.11.2 Adjust the fan speed
7.11.3 Adjusting the air guide plate
7.11.4 Adjust the grain passage control indicator* of cleaning
7.12 Unloading of the harvest and unloading of the chaff
7.12.1 Put the straw chopper into operation (turn the spreader plate distributor to the chopping position)
7.12.2 Putting the straw chopper out of service (turn the spreading plate spreader into the windrowing position)
7.12.3 Deactivate function control*
7.12.4 Rotate the spreader plate distributor
Rotate the spreader plate distributor
7.12.5 Adjusting the bed knife (standard straw chopper)
7.13 Grain collection
7.13.1 Open and close the grain tank lid
7.13.2 Unfold and fold the grain tank discharge tube
7.13.3 Connecting and disconnecting the grain tank discharge
8 Incident and solution
8.1 Diesel engine
8.1.1 Diesel engine incidents
8.1.2 Shut down the overheated diesel engine
8.1.3 Summary of diesel engine faults
8.2 Electrical and electronic system
8.2.1 Startup help
Connect the diesel engine
Charge the battery
8.2.2 Central electrical system
8.3 Cabin and driving position
8.3.1 Summary of breakdowns in air conditioning equipment
8.4 Head
8.4.1 Summary of head faults
8.5 Power supply unit
8.5.1 Summary of power unit malfunctions
8.6 Threshing mechanism
8.6.1 Summary of breakdowns in threshing devices
8.6.2 Sheller cylinder
8.7 Separation
8.7.1 Summary of separation faults
8.8 Cleaning
8.8.1 Summary of cleaning faults
8.9 Unloading of the harvest and unloading of the chaff
8.9.1 Summary of malfunctions of harvest unloading and straw unloading
8.10 Grain collection
8.10.1 Summary of breakdowns in grain harvesting
8.10.2 Assemble the grain tank emptying safety screw
9 Maintenance
9.1 Maintenance intervals
9.1.1 Before starting the harvest
9.1.2 After the first 10 hours of service
9.1.3 After the first 100 hours of service
9.1.4 After the first 500 hours of service
9.1.5 Every 10 hours of service or daily
9.1.6 Every 50 hours of service
9.1.7 Every 100 hours of service
9.1.8 Every 250 hours of service
9.1.9 Every 500 hours of service or annually
9.1.10 Every 1000 hours of service
9.1.11 Every 2 years
9.1.12 Every 5 years
9.1.13 After harvest
9.1.14 Maintain the machine
9.2 Greasing scheme
9.2.1 Lubrication
9.2.2 Lubricant cleaning
9.2.3 Grease points – 10 o’clock left
9.2.4 Grease points – 10 o’clock right
9.2.5 Grease points – 50 h left
9.2.6 Grease points – 50 h right
9.2.7 Grease points – 100 h left
9.2.8 Grease points – 100 h right
9.2.9 Grease points – 500 h left
9.2.10 Grease points – 500 h right
9.3 Diesel engine
9.3.1 Diesel engine
9.3.2 Clean the diesel engine and assemblies
9.3.3 Empty fuel
9.3.4 Empty the condensation water in the fuel prefilter
9.3.5 Clean the refrigeration group
9.3.6 Change the fuel prefilter
9.3.7 Change the fuel filter
9.3.8 Bleed the fuel system with an electric pump
9.3.9 Bleeding the fuel system
9.3.10 Check the diesel engine oil level
9.3.11 Fill diesel engine oil
9.3.12 Change the oil and oil filter of the diesel engine
Drain oil
9.3.13 Check the diesel engine coolant level
9.3.14 Check the antifreeze protection of the coolant
Use of ready-mixed coolant
Use of concentrated anti-corrosion-antifreeze agents
9.3.15 Change the diesel engine coolant
9.3.16 Drain diesel engine coolant
9.3.17 Fill the diesel engine coolant
9.3.18 Clean the radiator screen
9.3.19 Clean and replace the diesel engine air filter
9.3.20 Change the safety cartridge of the diesel engine air filter
9.3.21 Clean the diesel engine air intake filter
9.3.22 Check the coolant hoses
9.3.23 Check the air hoses
9.4 Chassis
9.4.1 Check wheels and tires
9.4.2 Check wheel nuts and wheel studs
Drive shaft
steering axis
9.4.3 Clean the drive axle
9.4.4 Check the oil level of the drive axle reduction gear
9.4.5 Drain the oil from the drive axle reduction gear
9.4.6 Fill the drive shaft reduction gear oil
9.4.7 Check the oil level of the drive axle gearbox
9.4.8 Drain the oil from the drive axle gearbox
9.4.9 Fill oil in the drive axle gearbox
9.5 Brake
9.5.1 Check the brake fluid level
9.5.2 Brake
9.6 Drives
9.6.1 Straps
9.6.2 Drives
9.6.3 Adjust the drives
9.6.4 Remove the belt (R01)
9.6.5 Assemble the belt (R01)
9.6.6 Adjust the belt (R01)
9.6.7 Remove the belt (R02)
9.6.8 Install the belt (R02)
9.6.9 Adjust the belt (R02)
9.6.10 Remove the belt (R03)
9.6.11 Assemble the belt (R03)
9.6.12 Adjust the belt (R03)
9.6.13 Remove the belt (R04)
9.6.14 Install the belt (R04)
9.6.15 Adjust the belt (R04)
9.6.16 Remove the belt (R05)
9.6.17 Install the belt (R05)
9.6.18 Adjust the belt (R05)
9.6.19 Remove the belt (R06)
9.6.20 Install the belt (R06)
9.6.21 Adjust the belt (R06)
9.6.22 Remove the belt (R07)
9.6.23 Install the belt (R07)
9.6.24 Remove the belt (R08)
9.6.25 Install the belt (R08)
9.6.26 Adjust the belt (R08)
9.6.27 Remove the belt (R09)
9.6.28 Install the belt (R09)
9.6.29 Adjust the belt (R09)
9.6.30 Remove the belt (R10)
9.6.31 Install the belt (R10)
9.6.32 Adjust the belt (R10)
9.6.33 Remove the belt (R17)
9.6.34 Install the belt (R17)
9.6.35 Adjust the belt (R17)
9.6.36 Remove the belt (R18)
9.6.37 Install the belt (R18)
9.6.38 Remove the belt (R40)
9.6.39 Install the belt (R40)
9.6.40 Adjust the belt (R40)
9.6.41 Remove the belt (R41)
9.6.42 Install the belt (R41)
9.6.43 Adjust the belt (R41)
9.6.44 Remove the belt (R42)
9.6.45 Install the belt (R42)
9.6.46 Adjust the belt (R42)
9.6.47 Remove the belt (R43)
9.6.48 Install the belt (R43)
9.6.49 Adjust the belt (R43)
9.6.50 Remove the belt (R44)
9.6.51 Install the belt (R44)
9.6.52 Adjust the belt (R44)
9.6.53 Remove the chain (K55)
9.6.54 Install the chain (K55)
9.6.55 Adjust the chain (K55)
9.6.56 Remove the chain (K56)
9.6.57 Install the chain (K56)
9.6.58 Adjust the chain (K56)
9.6.59 Remove the chain (K57)
9.6.60 Install the chain (K57)
9.6.61 Adjust the chain (K57)
9.6.62 Remove the chain (K58)
9.6.63 Install the chain (K58)
9.6.64 Adjust the chain (K58)
9.7 Hydraulic installation
9.7.1 Hydraulic system
9.7.2 Check the hydraulic hoses
9.7.3 Check the oil level of the hydraulic system
9.7.4 Change the oil, oil filter and ventilation filter of the hydraulic tank
9.7.5 Change the hydraulic tank fill filter
9.8 Electrical and electronic system
9.8.1 Electrical equipment
9.8.2 Disconnect the battery separator switch
9.8.3 Check the battery acid level
9.8.4 Adjust the single contact
9.8.5 Welding work on the combine
9.9 Cabin and driving position
9.9.1 Air conditioning equipment
9.9.2 Clean the cabin circulation air filter
9.9.3 Clean the cabin air filter and change it
9.9.4 Put the air conditioning equipment into operation*
9.9.5 Control the humidity saturation of the filter dryer of the air conditioning unit
9.10 Power supply unit
9.10.1 Place the safety support in the feed channel
9.10.2 Remove the safety support in the feed channel
9.10.3 Adjust the feed chains
9.11 Threshing mechanism
9.11.1 Adjust the return elevator chain
9.12 Separation
9.12.1 Check the canvas bib
9.13 Unloading of the harvest and unloading of the chaff
9.13.1 Check the straw chopper
9.13.2 Change the chopping blades of the straw chopper
Change worn chopper blades
Example: changing the outer chopper blades
Example: changing the inner chopper blades
Change the cereal chopper blades
Change the corn chopper blades
9.14 Grain collection
9.14.1 Adjust grain elevator chain
9.14.2 Clean the auger trays
9.14.3 Clean the grain tank
9.14.4 Adjust the grain tank discharge tube support
9.15 Assembly and body parts
9.15.1 Clean the machine
9.15.2 Cleaning surfaces with adhesives
9.15.3 Protection devices
9.15.4 Check the tightness of the gears
9.15.5 Check the tightness of the hydraulic system
9.15.6 Check the fire extinguisher
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 DOMINATOR 130 – Type 456
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Abbreviations
12.1.2 Technicalities