Claas Dominator 130 (456) Combines Repair Manual ES

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00 0300 649 0.pdf

00 0300 649 0.pdf:

DOMINATOR 130
Introduction
General information
Using the manual
Texts and figures
Index with the structure of constructive groups
Search and find
Direction signs
Abbreviations
Technicalities
Manual validity
General repair instructions
Technical instructions
Indications for correct repair
Self-locking screws
Liquid screw insurance
Steel roller chains
connecting link
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Bearings with tension ring
Disassembly
Mounting
Bearings with tensioner sleeve
Disassembly
Mounting
Tension bushing
Disassembly
Mounting
Tension bushing version (1)
Tension bushing version (2)
Safety rings
Threadings with adjustment ring
Screw in
Non-tight joint with adjusting ring
Screw connections with sealing cone
Hydraulic hoses
Laying of hoses
Drive belts / drive chains
Diesel engine
Generator
Replacement parts
Cause of the fault
Tightening torques
Tightening torques for normal metric threads
Tightening torques for metric fine threads
Tightening torques for hydraulic threads and air conditioning threads with sealing cone and O-ring DIN 3865
Tightening torques for threaded fittings of the SDS hydraulic system
Tightening torques for hydraulic threads with adjusting ring DIN 3861
Tightening torques for threaded fittings of the SDE hydraulic system with adjustable direction
Tightening torques for oscillating hydraulic threadings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line joints
Tightening torques for tubular supports with O-ring
Tightening torques for helical thread clamps
Tightening torques for spring-loaded helical thread clamps
Tire tightening torques
Technical data
Lubricants
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
Security
General information
Especially important
Danger symbols
General safety and accident prevention requirements
Safety measures and accident prevention in combine harvesters
First aid
Unloading of the harvest / unloading of the chaff
Leave the machine
grain warehouse
Combine chopper device
Adjustment and maintenance work
Risk of injury from hydraulic fluid
Air conditioning equipment
pressure accumulator
Battery separator switch
Install the safety support of the feeding channel
Raise the machine on supports
Put the machine out of service
Welding work
01 Engine
0102 Complete component
Diesel engine
Work preparation
special tool
Technical instructions
Disassemble
0105 Engine suspension
0110 Engine casing
0115 Engine propulsion
0120 Cylinder head / valves / distributor wheel
0125 Fuel/injection system
Fuel tank
Work preparation
special tool
Technical instructions
Disassemble
fuel lines
Technical instructions
Assembly instructions
0130 Lubricating oil system
0135 Cooling system
fan blade
Technical instructions
Disassemble
Work preparation
Technical instructions
engine radiator
Work preparation
Technical instructions
Disassemble
engine radiator ducts
Work preparation
Technical instructions
Assembly instructions
Compensation container
Work preparation
Technical instructions
Assembly instructions
Belt (R43)
Technical instructions
Belt (R44)
Technical instructions
0140 Exhaust gas system
Work preparation
Technical instructions
Disassemble
0145 Air suction
Air filter
Technical instructions
Assembly instructions
Air intake ducts
Technical instructions
Assembly instructions
Charge air cooler
Technical instructions
Disassemble
Intake air radiator ducts
Technical instructions
Assembly instructions
0150 Engine coupled parts
0155 Engine adjustment
02 Gears / clutch / cardan shaft
0210 Vibration dampers
Vibration damper
0215 Mechanical clutch
gear clutch
Work preparation
special tool
Technical instructions
Disassemble
Remove clutch drive
Install the clutch drive
03 Chassis
0315 Drive axle
wheel stud
Preparation for work
special tool
Technical instructions
Disassemble
Drive shaft
Work preparation
Technical instructions
Reducers
Work preparation
special tool
Technical instructions
Disassemble
Reducers
Work preparation
special tool
Technical instructions
Disassemble
Work preparation
special tool
Technical instructions
Disassemble
Adjust the shift
Differential
Work preparation
special tool
Technical instructions
clutch box
0320 Steering axle
Identify the steering axis
Technical instructions
steering axis
Work preparation
special tool
Technical instructions
Disassemble
steering axis
Work preparation
special tool
Technical instructions
Disassemble
steering axis
Work preparation
special tool
Technical instructions
Disassemble
0335 Propulsion
Strap (R17)
Technical instructions
Belt Drive Pulley (R17)
Driven Belt Pulley (R17)
Belt tensioner pulley (R17)
Technical instructions
Strap (R18)
Technical instructions
Belt Drive Pulley (R18)
Work preparation
special tool
Technical instructions
Disassemble
Driven Belt Pulley (R18)
Work preparation
special tool
Technical instructions
Disassemble
Speed ​​Variator Hydraulic Cylinder (3101)
Work preparation
special tool
Technical instructions
Disassemble
Variable speed valve block (6038)
Work preparation
special tool
Technical instructions
Assembly instructions
04 Brake
0405 Service brake
Service brake on the drive axle side
Work preparation
special tool
Technical instructions
Remove the brake shoes
Install the brake shoes
ove the wheel brake cylinder (3107)
Install the wheel braylinder (3107)
Remove brake drums
Install the brake drum
Adjust the service brake
Cab side service brake
Work preparation
Technical instructions
Dismantle the main brake cylinders (3165 / 3166)
Install the main brake cylinder (3165 / 3166)
Bleed the service brake
special tool
Bleed the service brake (foot-operated)
0415 Parking brake
Parking break
Work preparation
special tool
Technical instructions
Remove the brake shoes
Install the brake shoes
Remove the traction cable
Install the traction cable
Adjust the parking brake
05 Address
0505 Address
Work preparation
special tool
Technical instructions
Remove the steering wheel
Install the steering wheel
Remove the steering rod
Install the steering rod
Remove the steering unit (6009)
Install the steering unit (6009)
Steering axle steering cylinder (3023)
Work preparation
special tool
Technical instructions
Assembly instructions
Steering axle steering cylinder (3023)
Work preparation
special tool
Technical instructions
Assembly instructions
08 Drives
0800 Drive diagram
Left drive diagram
Right drive diagram
0808 Main drive
Motor power output
Work preparation
Technical instructions
Disassemble
Engine power output driven pulley
special tool
Technical instructions
Disassemble
0809 Hydraulic installation drive
Strap (R05)
Technical instructions
Belt Drive Pulley (R05)
Driven Belt Pulley (R05)
Technical instructions
Disassemble
0814 Intermediate shaft
Grain collection intermediate shaft
Technical instructions
Disassemble
0821 Feed joint drive
Strap (R01)
Technical instructions
Belt Drive Pulley (R01)
Technical instructions
Disassemble
Driven Belt Pulley (R01)
special tool
Technical instructions
Assembly instructions
Belt tensioner pulley (R01)
Technical instructions
Friction clutch upper shaft, feed chain
Work preparation
special tool
Technical instructions
Remove the friction clutch
Disassemble the friction clutch
Assemble the friction clutch
Install the friction clutch
Belt (R02)
Technical instructions
Belt Drive Pulley (R02)
Work preparation
Technical instructions
Disassemble
Driven Belt Pulley (R02)
Belt tensioner pulley (R02)
Technical instructions
0841 Threshing organs drive
Strap (R03)
Technical instructions
Belt Drive Pulley (R03)
Driven Belt Pulley (R03)
Work preparation
Technical instructions
Disassemble
Belt tensioner pulley (R03)
Technical instructions
Belt (R42)
Technical instructions
Belt Drive Pulley (R42)
Work preparation
special tool
Technical instructions
Disassemble
Driven Belt Pulley (R42)
Work preparation
special tool
Technical instructions
Disassemble
Hydraulic cylinder variator of the sheller cylinder (3011)
Work preparation
special tool
Technical instructions
Disassemble
Chain (K58)
Technical instructions
Chain Drive Sprocket(K58)
Work preparation
Technical instructions
Disassemble
Chain driven sprocket (K58)
Work preparation
Technical instructions
Disassemble
Chain tensioner sprocket (K58)
Technical instructions
Assembly instructions
0842 Separation drive
Strap (R09)
Technical instructions
Belt Drive Pulley (R09)
Technical instructions
Disassemble
Driven Belt Pulley (R09)
special tool
Technical instructions
Disassemble
Belt tensioner pulley (R09)
Work preparation
Technical instructions
Belt (R10)
Technical instructions
Belt Drive Pulley (R10)
Driven Belt Pulley (R10)
special tool
Technical instructions
Disassemble
Belt tensioner pulley (R10)
Work preparation
Technical instructions
Belt reversing pulley (R10)
Work preparation
Technical instructions
0843 Cleaning drive
Strap (R06)
Technical instructions
Belt Drive Pulley (R06)
Driven Belt Pulley (R06)
Belt tensioner pulley (R06)
Technical instructions
Strap (R07)
Technical instructions
Belt Drive Pulley (R07)
Work preparation
special tool
Technical instructions
Disassemble
Driven Belt Pulley (R07)
Work preparation
special tool
Technical instructions
Disassemble
Fan modification
Technical instructions
Disassemble
Strap (R08)
Technical instructions
Belt Drive Pulley (R08)
Driven Belt Pulley (R08)
Work preparation
Technical instructions
Disassemble
Driven Belt Pulley (R08)
special tool
Technical instructions
Disassemble
Driven Belt Pulley (R08)
special tool
Technical instructions
Disassemble
Belt tensioner pulley (R08)
Technical instructions
Belt Reversing Pulley (R08)
Technical instructions
0860 Straw placement drive
Belt (R40)
Technical instructions
Belt Drive Pulley (R40)
Technical instructions
Driven Belt Pulley (R40)
Work preparation
Technical instructions
Disassemble
Belt tensioner pulley (R40)
Technical instructions
Belt Reversing Pulley (R40)
Technical instructions
Strap (R41)
Technical instructions
Belt Drive Pulley (R41)
Technical instructions
Driven Belt Pulley (R41)
Belt tensioner pulley (R41)
Technical instructions
0861 Grain collection drive
Strap (R04)
Technical instructions
Belt Drive Pulley (R04)
Driven Belt Pulley (R04)
special tool
Technical instructions
Disassemble
Belt tensioner pulley (R04)
Technical instructions
Chain (K55)
Technical instructions
Chain Drive Sprocket(K55)
special tool
Technical instructions
Disassemble
Chain driven sprocket (K55)
special tool
Technical instructions
Disassemble
Grain tank discharge pipe cardan shaft
Grain tank discharge tube drive shaft
09 Hydraulic
0900 General instructions for the hydraulic installation
General indications of the hydraulic installation
Work preparation
special tool
0905 Hydraulic oil tank
Hydraulic oil tank (1010)
Work preparation
special tool
Technical instructions
Assembly instructions
Create underpressure in the hydraulic tank (1010)
0910 Bombs
Hydraulic pump (2005 / 2018)
Work preparation
special tool
Technical instructions
Disassemble
0915 Hydraulic pipes
Rotary connection (4041)
Work preparation
special tool
Technical instructions
Disassemble
0920 Valves
Multifunctional valve 6/9 ways (6037)
Work preparation
special tool
Technical instructions
Disassemble
Working hydraulic system pressure limiting valve (7003)
10 Install. electrical/electronic
1000 General instructions for electrical/electronic installation
General information electrical/electronic installation
special tool
1005 Power supply
Technical instructions
Assembly instructions
1010 Central electrical system
central electrical system
Technical instructions
12 Driver’s cab/platform
1230 Seat
Driver’s seat
Technical instructions
Disassemble
1235 Cabin heating
Heat exchanger
Work preparation
special tool
Technical instructions
Disassemble
Check valve
Technical instructions
1240 Air conditioning equipment
General instructions for air conditioning equipment
Work preparation
special tool
Technical instructions
Start up
Absorb/refill cooling agent
Sweep the air conditioning equipment
Vaporizer
special tool
Technical instructions
Disassemble
Expansion valve
Work preparation
special tool
Technical instructions
Disassemble
Condenser
special tool
Technical instructions
Disassemble
Air conditioning compressor
special tool
Technical instructions
Disassemble
Filter dryer
special tool
Technical instructions
Disassemble
Temperature switch (Z024)
Air conditioning ducts
special tool
Technical instructions
Assembly instructions
20 Reception of the harvest
2002 Head
Hydraulic valve for horizontal reel adjustment (6039)
Work preparation
special tool
Technical instructions
Assembly instructions
Divider valve (7069)
21 Power set
2110 Feed channel
Feed channel
Work preparation
Technical instructions
Remove the feed channel
Install the feed channel
Change feed chains
Change support slats
Reversing gear
Work preparation
special tool
Technical instructions
Disassemble
Hydraulic Cylinder, Reversing Actuation (3053)
Work preparation
special tool
Technical instructions
Assembly instructions
Hydraulic cylinder raise/lower head (3051)
Work preparation
special tool
Technical instructions
Disassemble
Valve block reverse direction of travel
Work preparation
special tool
Technical instructions
Assembly instructions
2120 Rollers
Investment roller
Work preparation
special tool
Technical instructions
Disassemble
Upper shaft
Work preparation
special tool
Technical instructions
Disassemble
intermediate shaft
special tool
Technical instructions
Disassemble
41 Threshing organs
4105 Cylinder frame
Stone collecting device
Technical instructions
Disassemble
4120 Sheller cylinder
Sheller cylinder
Work preparation
special tool
Technical instructions
Disassemble
Left sheller cylinder bearing
Work preparation
special tool
Technical instructions
Disassemble
Right sheller cylinder bearing
Work preparation
special tool
Technical instructions
Disassemble
4125 Concave
Work preparation
special tool
Technical instructions
Disassemble
4130 Straw Thrower
straw thrower
Work preparation
special tool
Technical instructions
Disassemble
Straw thrower left bearing
Work preparation
special tool
Technical instructions
Disassemble
Straw thrower right bearing
Work preparation
special tool
Technical instructions
Disassemble
4140 Return
Work preparation
Technical instructions
Remove the return elevator chain
Install the return elevator chain
Remove the return elevator
Disassemble the return elevator
Assemble the return riser
Install the return elevator
Remove the upper return auger
Assemble the upper return auger
Remove the lower return auger
Assemble the lower return auger
Remove the foot of the return elevator
Install the foot of the return elevator
42 Separation
4210 Shakers
Work preparation
Technical instructions
Disassemble
Front walker shaft
Work preparation
special tool
Technical instructions
Disassemble
rear walker axle
Work preparation
special tool
Technical instructions
Disassemble
Intensive shakers
Work preparation
Technical instructions
Dismantle the intensive walker shaft
Dismantle the intensive walker shaft
Assemble the intensive walker shaft
Assemble the intensive walker shaft
Remove the retaining plate
Install the retaining plate
43 Cleaning
4310 Preparation Fund
Preparation Fund
4320 Screens / screen box
sieve box
Work preparation
Technical instructions
Dismantle the upper sieve frame with preparation bottom (frame)
Assemble the upper sieve frame with preparation bottom (frame)
Remove the lower sieve frame
Assemble the lower sieve frame
Place the sieve box in the central position
crank drive
Technical instructions
Remove the connecting rod drive drive shaft
Install the connecting rod drive drive shaft
Upper screen joint
Work preparation
special tool
Technical instructions
Disassemble
Hydraulic valve pendulum control 3-D (6001)
Work preparation
special tool
Technical instructions
Assembly instructions
Hydraulic Cylinder, 3-D Screen Box Control (3001)
Work preparation
special tool
Technical instructions
Assembly instructions
4325 Fan
Technical instructions
Remove the fan support
Install the fan support
Disassemble the fan
Assemble the fan
60 Deposit the material / deposit the straw
6010 Straw chopper
Straw chopper, blade drum
Technical instructions
Disassemble
Straw chopper left bearing
Work preparation
special tool
Technical instructions
Disassemble
Straw chopper right bearing
Work preparation
special tool
Technical instructions
Disassemble
6015 Straw spreader
Distributor
Technical instructions
Disassemble
61 Grain Gathering
6115 Grain tank refill
Filling the grain tank
Work preparation
special tool
Technical instructions
Remove the grain elevator chain
Assembling the grain elevator chain
Disassemble the grain elevator (bottom)
Assemble grain elevator (bottom)
Remove grain elevator head
Assemble grain elevator head
Remove the grain elevator foot
Assembling the grain elevator foot
Remove the grain tank filling auger
Assemble the grain tank filling auger
Dismantle the lower grain auger
Assemble the lower grain auger
Disassemble the upper head shaft of the grain elevator
Assemble the upper shaft, grain elevator head
Filling the grain tank
Work preparation
special tool
Technical instructions
Remove the grain elevator chain
Assembling the grain elevator chain
Disassemble the grain elevator
Assemble the grain elevator
Remove the grain elevator foot
Assembling the grain elevator foot
Disassemble the beater shaft
Assemble the beater shaft
Dismantle the lower grain auger
Assemble the lower grain auger
Disassemble the upper head shaft of the grain elevator
Assemble the upper shaft, grain elevator head
6120 Grain tank unloading
Grain tank unloading
Work preparation
special tool
Technical instructions
Remove the grain tank discharge auger
Assemble the grain tank discharge auger
Remove the auger from the grain tank discharge tube
Assembling the grain tank discharge tube auger
Remove the grain tank discharge tube
Install the grain tank discharge pipe
Disassemble the cardan shaft
Disassemble the cardan shaft
Assemble the cardan shaft
Install the cardan shaft
Remove the drive shaft
Install the drive shaft
Grain Tank Discharge Pipe Hydraulic Cylinder (3020)
special tool
Technical instructions
Assembly instructions
Hydraulic Valve Rotate Grain Tank Discharge Pipe (6019)
Work preparation
special tool
Technical instructions
Assembly instructions
Check and adjust operating hydraulic system pressure limiting valve (7003)
Working hydraulic system pressure limiting valve (7003)
Work preparation
special tool
Technical instructions
Assembly instructions
Check and adjust operating hydraulic system pressure limiting valve (7003)