Claas Jaguar 990 960 Terra Trac (499) Forage Harvesters Repair Manual EN

File List:

00 0288 602 2.pdf
00 0288 987 2.pdf
00 0300 667 6.pdf
00 0302 272 3.pdf
00 0302 819 0.pdf
00 0303 248 3.pdf
00 0303 882 0.pdf
00 0303 918 0.pdf
00 0303 966 1.pdf
00 0305 072 0.pdf
00 0305 431 0.pdf
Inspection protocol OM 502 LA OM 460 LA.pdf

00 0288 602 2.pdf:

Table of contents
Measurement instruction shear bar
1 Actual state
1.1 Determining machine data
1.2 Sharpening and checking the cutting cylinder knives
1.3 Checking the shear bar
Shear bar wear patterns
1.4 Determining the strain condition of the shear bar
2 Measurements
2.1 Measuring the cylinder radius
2.2 Measuring the cylinder concentricity
Measuring result for measuring position B – right and left side (in direction of travel)
Measuring result for measuring position D – right and left side (in direction of travel)
2.3 Adjusting the shear bar with CEBIS
2.4 Measuring the lever difference
2.5 Measuring the shear bar actual gap (after successful adjustment)
2.6 Measuring the cylinder shape across its width
2.7 Measuring the shear bar support swing torque
3 Measured values prior to measures
Measured values prior to measures
4 Actions
Measures
5 Measured values after measures
Measured values after measures

00 0288 987 2.pdf:

MAN D2862-V12 Tier 4 / 5LE 133LE 134
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Chain connector type E with spring
Chain connector type G with wire
Chain connector type S with cotter pins
Taper ring fasteners
Dismounting
Installation
Gib head key connections
Dismounting
Installation
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearing
Dismounting
Installation
Chuck bushing
Removing
Dismounting of version A
Dismounting of version B
Installing
Chuck bushing version A
Chuck bushing version B
Circlips
Ferrule fittings
Screwing in
Leaky ferrule fittings
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Tightening torques
Tightening torques for hex. or hex. socket bolts / nuts, head without collar or flange (MAN company standard M 3059)
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
Tightening torques for screwed pipe connections with sealing cone joint and hydraulic threaded joints with soft core seal
Tightening torques for hydraulic fittings with ferrule
Tightening torques for hydraulic male connectors SDS shape B and E
Tightening torques for hydraulic swivel screw fittings
Tightening torque for hollow screws (with copper sealing ring)
Tightening torques for hydraulic male connectors SDE shape H, with adjustable direction
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torques for hose clamps with round pins
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
Explanation of symbols
Personnel requirements
Regulations for avoiding accidents with personal injuries
Regulations for avoiding health and environmental damage
Limitation of liability for spare parts and accessories
Information on how to avoid damage and premature wear on the engine
Emergency driving program of engine with electronic control unit
Notes regarding work on the common rail system
Handling of AdBlue® / DEF
Engine overhaul
Installation instructions
01 Engine
0102 Complete component
Engine characteristic data
Technical specifications
Engine description
Engine components
Technical specifications
Technical specifications
Technical specifications
Ignition order
Cranking the engine
Special tool for built-in engine
Special tool for when the engine is removed
Cranking the engine in built-in condition
Cranking the engine in removed condition
0105 Engine suspension
Engine suspension, left
Technical specifications
Removing
Installing
Engine suspension, right
Technical specifications
Removing
Installing
Lifting eyes
Technical specifications
Removing
Installing
0110 Engine housing
Technical specifications
Removing
Disassembling
Assembing
Installing
Crankcase venilation
Technical specifications
Technical specifications
Work preparation
Removing the left crankcase ventilation
Installing the left crankcase ventilation
Removing the right crankcase ventilation
Installing the right crankcase ventilation
Cylinder liners
Technical specifications
Work preparation
Special tool
Removing
Checking
Installing
Housing seal
Technical specifications
Technical specifications
Special tool
Removing the crankshaft rear radial shaft seal
Installing the crankshaft rear radial shaft seal
Removing the crankshaft front radial shaft seal
Installing the front crankshaft radial shaft seal
Front lid
Technical specifications
Work preparation
Removing
Installing
Flywheel housing
Technical specifications
Technical specifications
Removing
Disassembling
Assembling
Installing
0115 Engine unit
Technical specifications
Special tool
Removing
Disassembling
Checking
Assembling
Installing
Measuring the excess dimension
Connecting rod
Technical specifications
Special tool
Removing
Checking
Installing
Crankshaft
Technical specifications
Work preparation
Special tool
Removing
Checking
Checking the axial play
Checking the radial play
Installing
Oscillation damper
Technical specifications
Special tool
Removing
Disassembling
Assembling
Installing
Flywheel
Technical specifications
Special tool
Removing
Checking
Installing
Replacing the ring gear
Drive wheels of timing housing
Technical specifications
Work preparation
Special tool
Removing
Disassembling the intermediate gear
Assembling the intermediate gear
Installing
Crankshaft speed sensor
Technical specifications
Work preparation
Removing
Installing
Piston spray cooling
Technical specifications
Removing the oil spray nozzle
Installing the oil spray nozzle
0120 Cylinder head / Valves / Idler gear
Valve cover
Technical specifications
Work preparation
Removing
Installing
Cylinder head
Technical specifications
Work preparation
Special tool
Removing
Installing
Rocker arm
Technical specifications
Special tool
Removing
Disassembling
Assembling
Installing
Checking
Technical specifications
Work preparation
Special tool
Checking the valves
Checking the valve lash
Adjusting the valve lash
Checking the valve stroke
Valve springs and valve stem seals
Technical specifications
Work preparation
Special tool
Removing
Installing
Camshaft
Technical specifications
Special tool
Removing
Installing
Camshaft gear
Technical specifications
Removing
Disassembling
Assembling
Installing
Camshaft speed sensor
Technical specifications
Work preparation
Removing
Installing
0125 Injection / Fuel system
Fuel filter
Technical specifications
Work preparation
Removing
Installing
Fuel service center
Technical specifications
Technical specifications
Work preparation
Special tool
Removing
Disassembling
Assembling
Installing
Fuel lines
Technical specifications
Work preparation
Special tool
Removing
Installing
Fuel return lines
Technical specifications
Technical specifications
Work preparation
Special tool
Removing the left fuel return lines
Installing the left fuel return lines
Removing the right fuel return lines
Installing the right fuel return lines
Rail CR pump pressure line
Technical specifications
Work preparation
Special tool
Removing
Installing
Injection pressure line
Technical specifications
Technical specifications
Work preparation
Special tool
Removing the left injection pressure lines
Installing the left injection pressure lines
Removing the right injection pressure lines
Installing the right injection pressure lines
Technical specifications
Technical specifications
Work preparation
Special tool
Removing the left rail
Installing the left rail
Removing the right rail
Installing the right rail
Common rail pressure relief valve
Technical specifications
Work preparation
Special tool
Removing
Installing
Injector with nozzle (common rail)
Technical specifications
Work preparation
Special tool
Removing
Installing
High-pressure pump
Technical specifications
Technical specifications
Technical specifications
Work preparation
Special tool
Removing the front high-pressure pump
Installing the front high-pressure pump
Removing the rear high-pressure pump
Installing the rear high-pressure pump
Disassembling the high-pressure pump
Assembling the high-pressure pump
High-pressure pump drive housing
Technical specifications
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Installing
Fuel temperature sensor EDC
Technical specifications
Work preparation
Special tool
Removing
Installing
Fuel pressure sensor
Technical specifications
Work preparation
Special tool
Removing
Installing
Rail pressure sensor / Common rail pressure transducer
Technical specifications
Work preparation
Special tool
Removing
Installing
0130 Lubricating oil system
Oil module (left)
Technical specifications
Removing
Disassembling
Assembling
Installing
Oil module (right)
Technical specifications
Removing
Disassembling
Assembling
Installing
Oil pumps
Technical specifications
Special tool
Removing
Checking
Installing
Left oil pressure transducer / sensor
Technical specifications
Work preparation
Removing
Installing
Right oil pressure transducer / sensor
Technical specifications
Work preparation
Removing
Installing
Engine oil temperature transducer
Technical specifications
Work preparation
Removing
Installing
0135 Cooling system
Technical specifications
Special tool
Draining
Filling up
Coolant manifold (coolant pump)
Technical specifications
Removing
Disassembling
Assembling
Installing
Coolant line (air compressor)
Technical specifications
Removing
Installing
Coolant manifold (engine block, right)
Technical specifications
Removing
Disassembling
Assembling
Installing
Coolant manifold (engine block, left)
Technical specifications
Removing
Installing
Coolant line (heater feed line)
Technical specifications
Removing
Installing
Coolant line (cylinder head, left)
Technical specifications
Removing
Installing
Coolant line (cylinder head, right)
Technical specifications
Removing
Installing
Coolant manifold (thermostat housing)
Technical specifications
Removing
Installing
Coolant thermostat
Technical specifications
Special tool
Removing
Disassembling
Assembling
Installing
Coolant pump
Technical specifications
Removing
Installing
Coolant temperature transducer
Technical specifications
Work preparation
Removing
Installing
0140 Exhaust system
Exhaust gas manifold (right)
Technical specifications
Work preparation
Disassembling
Assembling
Installing
Exhaust gas manifold (left)
Technical specifications
Work preparation
Disassembling
Assembling
Installing
Exhaust turbo charger (left)
Technical specifications
Special tool
Removing
Installing
Exhaust turbo charger (right)
Technical specifications
Special tool
Removing
Installing
Exhaust turbo charger inlet manifold
Technical specifications
Technical specifications
Removing the left exhaust turbo charger inlet manifold
Installing the left exhaust turbo charger inlet manifold
Removing the right exhaust turbo charger inlet manifold
Installing the right exhaust turbo charger inlet manifold
0145 Air intake
Charge air tube
Technical specifications
Removing
Disassembling
Assembling
Installing
Inlet manifold (left)
Technical specifications
Removing
Installing
Inlet manifold (right)
Technical specifications
Removing
Disassembling
Assembling
Installing
Charge pressure sensor / charge pressure pick-up
Technical specifications
Removing
Installing
0150 Engine attachment parts
Electric starting motor
Technical specifications
Removing
Installing
Alternator
Technical specifications
Work preparation
Special tool
Removing
Installing
Removing the pulley
Installing the pulley
Alternator bracket
Technical specifications
Removing
Installing
Alternator drive belt tensioner
Technical specifications
Installation instructions
Air compressor
Technical specifications
Technical specifications
Work preparation
Special tool
Removing
Disassembling
Assembling
Installing
Air compressor cap
Technical specifications
Work preparation
Removing
Installing
0155 Engine control
Control unit holder
Technical specifications
Work preparation
Removing
Installing
Engine control unit
Technical specifications
Removing
Installing
0165 Exhaust gas aftertreatment
Urea solution
Work preparation
Special tool
Checking the urea solution (purity)
Checking the urea solution (density)
Conveying module
Technical specifications
Work preparation
Removing
Installing
Modular exhaust gas aftertreatment system
Technical specifications
Work preparation
Installation instructions
Removing
Installing
Temperature sensors evaluation electronics
Technical specifications
Work preparation
Installation instructions
Removing
Disassembling
Assembling
Installing
NOx sensor evaluation electronics
Technical specifications
Work preparation
Installation instructions
Removing
Disassembling
Assembling
Installing
Seal of DEF / AdBlue® / AUS32 dosing unit
Technical specifications
Removing
Installing
DEF / AdBlue® / AUS32 dosing unit
Technical specifications
Work preparation
Removing
Installing
Cable routing rail
Technical specifications
Removing
Installing
E plate (CAN modules)
Technical specifications
Removing
Installing
DEF / AdBlue® / AUS32 mixing unit
Technical specifications
Removing
Installing
Teconnex V clamp joint
Technical specifications
Removing
Disassembling
Assembling
Installing
Standard support with flat strip clamp
Technical specifications
Removing
Installing
SCR catalytic converter outletusing
Technical specifications
Removing
Disassembling
Assembling
Installing
SCR canning
Technical specifications
Removing
Disassembling
Assembling
Installing

00 0300 667 6.pdf:

Mercedes-Benz OM470LAMercedes-Benz OM471LAMercedes-Benz OM473LA
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Chain connector type E with spring
Chain connector type G with wire
Chain connector type S with cotter pins
Taper ring fasteners
Dismounting
Installation
Gib head key connections
Dismounting
Installation
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearing
Dismounting
Installation
Chuck bushing
Removing
Dismounting of version A
Dismounting of version B
Installing
Chuck bushing version A
Chuck bushing version B
Circlips
Ferrule fittings
Screwing in
Leaky ferrule fittings
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Tightening torques
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
Tightening torques for screwed pipe connections with sealing cone joint and hydraulic threaded joints with soft core seal
Tightening torques for hydraulic fittings with ferrule
Tightening torques for hydraulic male connectors SDS shape B and E
Tightening torques for hydraulic swivel screw fittings
Tightening torque for hollow screws (with copper sealing ring)
Tightening torques for hydraulic male connectors SDE shape H, with adjustable direction
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torques for hose clamps with round pins
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General information
Important
Hazard signs
Signal word
Regulations for avoiding accidents with personal injuries
Testing, adjusting and repair work
Engine operation
Suspended loads
Working on piping and hoses
Work on the Common Rail System
Working on the electric system
Working on the hydraulic system
Electric welding
Painting work
Working with urea solution
Information on how to avoid damage and premature wear
Liability limitation
Shutting down and storage
Regulations for avoiding health and environmental damage
Precautionary measures for protection against health and environmental damage
Disposal of operating utilities and auxiliary operating utilities
Information for working on the diesel engine
Accident protection
Cleanliness
Installation instructions
Engine overhaul
Putting into operation after an engine overhaul
First aid measures
01 Engine
0102 Complete component
Type design
Engine data
OM 470 LA
OM 471 LA
OM 473 LA
Engine description
Engine components
Actuators
Ignition order
Cranking the engine
Special tool
Special tool for built-in engine
Cranking the engine in built-in condition
Cranking the engine in removed condition
Setting the engine to ignition TDC
Setting the engine to ignition TDC: Removing
0105 Engine suspension
Lifting eyes
Technical specifications
Lifting eyes
Technical specifications
0110 Engine housing
Technical specifications
Special tool
Installation
Crankshaft front seal
Technical specifications
Special tool
Installing the cassette seal ring
Crankshaft rear seal
Technical specifications
Special tool
Installation
Housing cover
Technical specifications
Installation
Timing housing
Technical specifications
Installation
Oil separator
Technical specifications
Disassembly
Assembly
Installation
Oil separator
Technical specifications
Disassembly
Assembly
Installation
Oil separator
Technical specifications
Disassembly
Assembly
Installation
0115 Engine unit
Technical specifications
Special tool
Disassembly
Checking
Assembly
Installation
Measuring the excess dimension
Checking the combustion pressure
Connecting rod
Technical specifications
Special tool
Checking
Installation
Cylinder liner
Technical specifications
Special tool
Checking
Installation
Measuring the excess dimension
Measuring the cylinder bore
Crankshaft
Technical specifications
Special tool
Removing the crankshaft
Checking the crankshaft
Installing the crankshaft
Crankshaft main bearings
Technical specifications
Special tool
Installation
Oscillation damper
Technical specifications
Special tool
Installation
Flywheel
Technical specifications
Special tool
Checking
Installation
0120 Cylinder head / Valves / Idler gear
Valve cover
Technical specifications
Installation
Reinforcing frame
Technical specifications
Installation
Camshaft housing
Technical specifications
Special tool
Applies to: OM 470 LA
Applies to: OM 470 LA
Installation
Applies to: OM 470 LA
Applies to: OM 470 LA
Camshaft
Technical specifications
Special tool
Installation
Checking
Cylinder head
Technical specifications
Special tool
Installation
Cleaning
Checking
Cylinder head
Technical specifications
Work preparation
Special tool
Installation
Cleaning
Checking
Cylinder head
Technical specifications
Work preparation
Special tool
Installation
Cleaning
Checking
Inlet rocker arm mechanism
Technical specifications
Disassembly
Assembly
Installation
Outlet rocker arm mechanism
Technical specifications
Special tool
Disassembly
Assembly
Installation
Technical specifications
Special tool
Installation
Checking the valves
Adjusting the valve lash
Valve springs and valve stem seals
Technical specifications
Special tool
Installation
Gear drive
Technical specifications
Special tool
Installation
Checking
Adjustment
Gear drive
Technical specifications
Special tool
Installation
Checking
Adjustment
Gear drive
Technical specifications
Special tool
Installation
Checking
Adjustment
0125 Injection – / Fuel system
High-pressure lines and rail
Technical specifications
Special tool
Installation
Rail pressure relief valve
Technical specifications
Installation
Injectors
Technical specifications
Work preparation
Special tool
Installation
Injectors line kit
Technical specifications
Work preparation
Installation
Protective sleeve
Technical specifications
Special tool
Installation
Fuel high-pressure pump
Technical specifications
Work preparation
Special tool
Removing the drive gearwheel
Installing the drive gearwheel
Installation
2-step valve
Technical specifications
Installation instructions
Fuel pump
Technical specifications
Work preparation
Special tool
Applies to: OM 470/471 LA
Installation
Applies to: OM 470/471 LA
Pressure relief valve
Technical specifications
Installation instructions
Fuel controller valve
Technical specifications
Work preparation
Installation
Fuel controller valve
Technical specifications
Work preparation
Installation
Fuel controller valve
Technical specifications
Work preparation
Installation
Fuel filter module
Technical specifications
Work preparation
Special tool
Installation
0130 Lubricating oil system
Lubricating oil system
Technical specifications
Special tool
Pre-filling
Oil spray nozzle
Technical specifications
Installation
Oil/coolant module
Technical specifications
Work preparation
Installation
Oil cooler
Technical specifications
Installation instructions
Oil cooler
Technical specifications
Installation instructions
Oil pump
Technical specifications
Disassembly
Assembly
Installation
Oil pump
Technical specifications
Disassembly
Assembly
Installation
Oil pump
Technical specifications
Disassembly
Assembly
Installation
Oil thermostat
Technical specifications
Special tool
Installation
0135 Cooling system
Technical specifications
Special tool
Draining
Filling up
Cleaning the coolant circuit
Coolant pump
Technical specifications
Work preparation
Installation
Coolant thermostat
Technical specifications
Installation
0140 Exhaust system
Exhaust recirculation cooler
Technical specifications
Special tool
Installation
Checking
Exhaust recirculation cooler
Technical specifications
Special tool
Installation
Checking
Exhaust recirculation cooler
Technical specifications
Special tool
Installation
Checking
Exhaust gas recirculation cooler bracket
Technical specifications
Work preparation
Removing the exhaust gas recirculation cooler bracket
Installing the exhaust gas recirculation cooler bracket
Exhaust recirculation actuator
Technical specifications
Installation
Exhaust recirculation actuator
Technical specifications
Special tool
Installation
Exhaust recirculation valve
Technical specifications
Installation
Differential pressure sensor
Technical specifications
Exhaust manifold
Technical specifications
Work preparation
Installation
Exhaust manifold
Technical specifications
Work preparation
Installation
Exhaust manifold
Technical specifications
Work preparation
Installation
Turbocharger
Technical specifications
Work preparation
Installation
Turbocharger
Technical specifications
Work preparation
Installation
Turbocharger
Technical specifications
Work preparation
Installation
TURBO-COMPOUND turbine
Technical specifications
Work preparation
Installation
TURBO-COMPOUND transmission
Technical specifications
Work preparation
Installation
0145 Air intake
Charge air housing
Technical specifications
Installation
Charge air housing
Technical specifications
Installation
0150 Engine attachment parts
Electric starting motor
Technical specifications
Installation
Alternator
Technical specifications
Special tool
Removing the alternator
Installing the alternator
Resonance vessel
Technical specifications
Installation instructions
Resonance vessel
Technical specifications
Installation instructions
Air compressor
Technical specifications
Work preparation
Special tool
Installation
Removing the drive gearwheel
Installing the drive gearwheel
Air compressor
Technical specifications
Work preparation
Special tool
Installation
Removing the drive gearwheel
Installing the drive gearwheel
0155 Engine control
Control unit
Technical specifications
Installation
0165 Exhaust gas aftertreatment
Exhaust gas aftertreatment system
Technical specifications
Work preparation
Special tool
Checking the urea solution (purity)
Checking the urea solution (density)
Urea heater valve
Technical specifications
Work preparation
Special tool
Installation
Urea pump
Technical specifications
Work preparation
Special tool
Removing the urea pump
Installing the urea pump
Removing the inlet nozzle filter
Installing the inlet nozzle filter
Removing the pressure relief valve
Installing the pressure relief valve
Removing the frost protection element
Installing the frost protection element
Urea dosing unit (A089 / A67-MB)
Technical specifications
Work preparation
Special tool
Removing the dosing unit
Installing the dosing unit
Removing the filter
Installing the filter
0190 Accessories
Engine insulation
Technical specifications
Work preparation
Installing

00 0302 272 3.pdf:

JAGUAR 960-930JAGUAR 880-840