Claas Lexion 530-520 Montana (582) Combines Operator Manual FR

File List:

00 0293 783 7.pdf
00 0299 534 1.pdf

00 0293 783 7.pdf:

1 Introduction
1.1 General advice
1.1.1 Use of the instructions
1.1.2 Validity of the notice
2 General advice
2.1 Road travel
2.2 Important
2.3 Nameplate / serial number
2.3.1 Nameplate / serial number
2.3.2 Nameplate
2.3.3 Machine number
2.3.4 Engine number
2.3.5 Nameplate – straw chopper
2.3.6 Cabin serial number
2.4 Assembled parts / Machine casing
2.4.1 Access to the driving position and maintenance points
3 Safety Tips
3.1 Safety information
3.1.1 General advice
3.1.2 Marking of warnings and dangers
3.1.3 Use in accordance with instructions
3.1.4 Clearly non-compliant use
3.1.5 General safety and accident prevention regulations
3.1.6 Transport of people, assistant, user personnel
3.1.7 Driving
3.1.8 Moving the combine harvester on the road
3.1.9 Leaving the combine
3.1.10 Frontal equipment (cutting deck or other) and other accessories
3.1.11 Air conditioning
3.1.12 Maintenance
3.1.13 Fundamental rule
3.1.14 Pressure accumulator
3.1.15 Tilt compensation
3.1.16 Decommissioning and disposal
3.1.17 Security support
3.1.18 Fire extinguisher
3.1.19 Battery cut-off switch
3.1.20 Brake blocks
3.1.21 Lifting the machine using jacks
3.1.22 Load the machine and secure it
3.1.23 Hydraulic system
3.1.24 Hydraulic fluid poses a risk of injury
3.2 Safety stickers with warning pictograms
3.2.1 General advice regarding warning pictograms
3.2.2 Warning pictogram
4 Technical characteristics
4.1 CLAAS LEXION 560 / 550 Montana
4.1.1 Cabin / driving position
4.1.2 Cutting deck
4.1.3 Threshing bodies
4.1.4 Separation
4.1.5 Cleaning (Standard cleaning system)
4.1.6 Grain recovery
4.1.7 Motor
4.1.8 Chassis
4.1.9 Tires and inflation pressures
4.1.10 Wheel bolt tightening torque
4.1.11 Lane
4.1.12 Travel position/working position
4.1.13 Weight
4.1.14 Safety devices
4.2 CLAAS LEXION 530 / 520 Montana
4.2.1 Cabin / driving position
4.2.2 Cutting deck
4.2.3 Threshing bodies
4.2.4 Separation
4.2.5 Cleaning (Standard cleaning system)
4.2.6 Grain recovery
4.2.7 Motor
4.2.8 Chassis
4.2.9 Tires and inflation pressures
4.2.10 Wheel bolt tightening torque
4.2.11 Lane
4.2.12 Travel position/working position
4.2.13 Weight
4.2.14 Safety devices
5 Before commissioning
5.1 General advice
5.1.1 Checklist for initial commissioning
5.1.2 Load the machine and secure it
5.2 Cabin
5.2.1 Cabin with automatic air conditioning
5.2.2 Automatic air conditioning
5.2.3 Commissioning the air conditioning automation
5.2.4 Adjusting the temperature in the cabin
5.2.5 Manual adjustment of fan-evaporator speed
5.2.6 Connecting the ECON service
5.2.7 Disconnecting the ECON service
5.2.8 REHEAT operation (remove mist from cabin windows)
5.2.9 Display of the outside temperature
5.2.10 Switching the temperature display to ˚Fahrenheit
5.2.11 Heating the foot area
5.2.12 Fault display – F0 temperature sensor error (passenger compartment, blue)
5.2.13 Fault display – F1 temperature sensor error (blown air, yellow)
5.2.14 Fault display – F2 temperature sensor error (external, red)
5.2.15 Cabin with air conditioning (Standard model)
5.2.16 Commissioning the air conditioning
5.2.17 Heating
5.2.18 Heating the foot area
5.2.19 REHEAT operation (remove fog from cabin windows)
5.2.20 Failure, possible cause or solution – air conditioning
5.2.21 Refrigerated compartment
5.2.22 Refrigeration unit (optional)
5.2.23 Cooler (optional)
5.2.24 Ice cube tray (optional)
5.2.25 Windshield washer device
5.2.26 Harvest control
5.2.27 Opening and closing the cabin roof
5.2.28 Cabin emergency exit
5.2.29 Overview of the driving position
5.2.30 Control console
5.2.31 Screen (progress scre)
5.2.32 Screen (harvest screen)
5.2.33 C button area / D selector
5.2.34 Integrated Montana command
5.2.35 Montana control integrated into the control console
5.2.36 Check Montana functions
5.2.37 Manual verification of Montana functions
5.2.38 Enable built-in Montana command
5.2.39 Lower the machine completely before traveling on the road
5.2.40 Park the machine
5.2.41 Connecting and disconnecting the front tool automation
5.2.42 Manual axle control
5.2.43 Bring the machine to neutral position
5.2.44 Manual control of the front tool
5.2.45 Correction / storage of the cutting angle of the front tool and the cross compensation of the front tool (Montana) in Automatic mode
5.2.46 Ignition lock
5.2.47 Multifunction switch
5.2.48 Driving informant
5.2.49 Multifunction handle
5.2.50 Changing position of the steering column
5.2.51 Steering wheel height adjustment
5.2.52 Power plant
5.2.53 Table of contents – Main electrical system (up to machine No. …)
5.2.54 Fuses (up to machine No. …)
5.2.55 Relay (up to machine No….)
5.2.56 Table of contents – Main electrical system (from machine serial number …)
5.2.57 Fuses (from machine No. …)
5.2.58 Relay (from machine No. …)
5.2.59 Driver’s seat
5.2.60 Mechanical driver’s seat
5.2.61 Driver’s seat on air cushion
5.3 Lighting and power sockets
5.3.1 Driving lights, working lights, mirrors
5.3.2 Sidefinder (optional)
5.3.3 Exit lighting
5.3.4 Position lights in case of excess width
5.3.5 12 V female sockets
5.3.6 CDS 5000 diagnostic connection female socket
5.4 Scale of access
5.4.1 Access and ladder extension
5.4.2 Assemble the front ladder (from machine No….)
5.4.3 Installation of the front access ladder
5.4.4 Folding the ladder steps
5.4.5 Pivot the front ladder
5.4.6 Rear ladder
5.5 Side hatches
5.5.1 Opening and closing the side hatches and the rear hatch
5.5.2 Open the rear hatch
5.5.3 Adjust the height of the side hatch handle
5.5.4 Adjust the closing of the side hatch
5.5.5 Tool cabinet
5.6 Fenders / Side cladding / Hitch support / Transport trailer
5.6.1 Installation of the wings
5.6.2 Fitting the hitch yoke
5.6.3 Modify the transport trailer according to the machine
5.7 Steering axles (standard cleaning system)
5.7.1 Overview of the steering axle
5.7.2 Steering bridge 000 694 642 3
5.7.3 Steering axle 000 769 640 4
5.7.4 Shift the drive axle 000 694 642 3 from the driving position to the working position
5.7.5 Steering bridge 000 694 642 3 – adjust the track
5.7.6 Shift the steering axle 000 769 640 4 from the driving position to the working position
5.7.7 Steering stop 000 769 640 4 – adjust the track
5.8 Additional steering axle ballast
5.8.1 Additional weights steering axle LEXION 560 / 550 Montana standard cleaning system
5.8.2 Additional weights steering axle LEXION 530 / 520 Montana standard cleaning system
5.8.3 Filling fluid for steering axle wheels
5.8.4 Installing steering axle ballast
5.8.5 Parts supplied – ballast on the steering axle (steering axle)
5.8.6 Installing steering axle ballast
5.8.7 Parts supplied – steering axle ballast (adjustable steering axle and rigid steering axle)
5.9 Cutting deck hydraulic cylinders
5.9.1 Hydraulic cutting deck cylinders with springs
5.9.2 Number of cutting deck cylinders (LEXION 560 / 550 Montana)
5.9.3 Number of cutting deck cylinders (LEXION 530 / 520 Montana)
5.9.4 Installation of the hydraulic cylinders of the front tool flexibility springs
5.10 Hopper
5.10.1 Close the hopper flow openings
5.10.2 Manually open the grain hopper lid fully
5.11 Driving the combine with the mechanical forward control
5.11.1 Check the lights
5.11.2 Operating the machine
5.11.3 Advance lever variants
5.11.4 Rotary engine speed selector
5.11.5 Average engine idle speed
5.11.6 Start the engine
5.11.7 Forward / Reverse
5.11.8 Changing gears
5.11.9 Adjust the flexibility of the forward lever
5.11.10 Adjust the flexibility of the advance lever
5.11.11 Hydrostatic transmission
5.11.12 Shutdown
5.11.13 Machine driving characteristics
5.11.14 Driving characteristics with cutting deck trailer
5.11.15 Management
5.11.16 Couple/uncouple the brake pedals from the service brake
5.11.17 Apply / release the parking brake
5.11.18 Mechanically release the parking brake
5.11.19 Checking brake pads / brake shoes
5.11.20 Park the machine
5.11.21 Stop the engine
5.11.22 Park the machine
5.11.23 On / Off system 4 Trac CLAAS
5.11.24 Towing the machine
5.11.25 Gear change – Emergency control
5.11.26 Differential lock
5.12 Autopilot CLAAS (Maize header)
5.12.1 Commissioning the CLAAS Autopilot
5.13 Autopilot CLAAS (grain cutting deck)
5.13.1 Adjusting the rectilinear movement of the combine harvester
5.13.2 Adapt the laser sensor to the field
5.13.3 Approximate adjustment
5.13.4 Fine adjustment
5.13.5 Laser sensor (grain border out of field of vision)
5.13.6 Adjust the right laser sensor (optional)
5.13.7 Commissioning the CLAAS Autopilot
5.13.8 Use in rapeseed with left side knife
5.14 Tips for hitching/unhitching trailers
5.14.1 General advice
5.14.2 General safety advice
5.14.3 Hitch the trailer
5.14.4 Unhitching the trailer
6 Installation and removal of the cutting deck
6.1 Assembly of the cutting deck
6.1.1 Tilting the cutting deck out of the transport position
6.1.2 Adjust the hydraulic cylinder for transversal regulation of the cutting deck (up to machine No. …)
6.1.3 Adjust the hydraulic cylinder for transversal regulation of the cutting deck (from machine No. …)
6.1.4 Install the front tool
6.1.5 Lock the cutting aprons and the corn picker (Cutting aprons without Auto-Contour)
6.1.6 Connecting the cardan shaft
6.1.7 Install the crutches
6.2 Removing the cutting deck
6.2.1 Disconnect the threshing/cutting clutch
6.2.2 Remove the cardan shaft
6.2.3 Open the cutting deck lock
6.2.4 Removing the cutting deck from the ground
6.2.5 Removing the cutting deck on the cutting deck trailer
7 CEBIS use (Version 8.23)
7.1 CEBIS CLAAS on-board information system
7.2 CEBIS screen and selector
7.2.1 C key field
7.2.2 Rotary selector D
7.2.3 Marking box
7.2.4 Multifunction handle
7.2.5 Screen areas E (harvesting screen)
7.3 Rotary selector D
7.4 Before first commissioning
7.5 Progress screen
7.6 Harvest screen
7.7 Montana Regulation
7.7.1 Axle regulation mode
7.7.2 Cutting angle regulator
7.7.3 Transverse compensation regulator
7.7.4 Montana axle end stops
7.7.5 Cutting angle end stop
7.7.6 Transverse compensation end stop
7.7.7 Display duration
7.8 CLAAS CRUISE PILOT
7.8.1 Max. speed
7.8.2 Flow zero point
7.9 Yield mapping
7.10 Marking
7.11 GPS
7.11.1 ON / OFF mapping
7.11.2 Mapping indication
7.11.3 Load GPS data
7.12 Reel presets
7.12.1 Horizontal position of the reel
7.12.2 Reel speed
7.12.3 Reel height
7.13 Front tool presets
7.13.1 Gathering tray spacing
7.13.2 Cutting deck, table length
7.13.3 CAC setting
7.13.4 CAC LEXION Montana adjustment
7.14 Partial width command
7.15 Performance measurement device
7.15.1 Components
7.15.2 Basic setting and calibration
7.15.3 Preparing for performance measurement
7.15.4 ON / OFF humidity measurement, humidity correction, storage humidity
7.15.5 Fast way to meaningful measurement data
7.16 Performance measurement
7.16.1 Calibration factor
7.16.2 Yield zero point measurement
7.16.3 Counterweighing
7.16.4 Weighed
7.16.5 Humidity correction
7.16.6 Humidity measurement ON/OFF
7.16.7 Tilt zero point
7.16.8 Storage humidity
7.16.9 Dry product display
7.17 Adjustment according to the harvested product
7.17.1 List of cereals
7.17.2 Cleaning by blowing
7.18 Save
7.18.1 Projected construction sites
7.18.2 Start / Stop
7.18.3 Completed projects
7.18.4 Daily counter
7.18.5 Global counter
7.18.6 Product counter
7.18.7 Copy smart card
7.19 Setting
7.19.1 Cutting apron
7.19.2 Diets
7.19.3 Tachometer
7.19.4 Separation
7.19.5 CEBIS
7.19.6 Maintenance
7.19.7 Instructions for use
7.19.8 Save code
7.20 Motor load
7.20.1 Engine diagnosis
7.21 Alarms
7.22 Warnings
7.23 Incident / Solution – Performance measurement device
7.24 Reference values ​​for pulses/100 m
8 Use – basic machine
8.1 Power channel
8.1.1 Adjust the height of the feed chains (up to machine No. …)
8.1.2 Adjust the height of the feed chains (from machine No. …)
8.1.3 Feed chain safety device
8.1.4 Beater hatch
8.1.5 Front tool reversal device
8.1.6 Checking the adjustment of the flexibility springs of the front tool
8.1.7 Cutting height display
8.1.8 Flexibility display
8.1.9 k flexibility springs of the front equipment (mechanical locking)
8.1.10 Unlock the flexibility springs of the front equipment (mechanical locking)
8.1.11 Adjusting the front implement descent speed
8.1.12 Connect the front tool (control panel, up to machine No. …)
8.1.13 Connect the front tool (control panel, from machine No. …)
8.1.14 Stop the front tool (control panel)
8.1.15 Stopping the front tool (multifunction handle)
8.2 Threshing bodies
8.2.1 Destoner bin (large destoner bin)
8.2.2 Clutching the threshers
8.2.3 Disconnect the threshing elements
8.2.4 Drummer
8.2.5 Cleaning the threshing bodies
8.2.6 Adjusting the concave
8.2.7 Basic adjustment of the concave
8.2.8 Designations and dimensions of cereal concave / maize concave (large destoner bin)
8.2.9 Adjusting the concave position sensor
8.2.10 Drummer speed
8.2.11 Mixer controls
8.2.12 Two-position variator
8.2.13 Remove and install the segments of the pre-separation concave (large destoner bin)
8.2.14 Threshing segment
8.2.15 Remove the threshing segment (large destoner bin)
8.2.16 Install the threshing segment (large destoner bin)
8.2.17 Trimming hatches
8.2.18 Eliminate the beater windings
8.2.19 Anti-splash fabric
8.2.20 Adjusting the anti-splash fabric
8.3 Shakers
8.3.1 Shakers, general
8.3.2 Cleaning the shakers
8.3.3 Straw jam alarm signal in the shaker area
8.3.4 Multi-finger separation system
8.3.5 Shaker flow control device
8.3.6 Shaker sensors
8.3.7 Central sawtooth separators
8.3.8 Lateral sawtooth separators
8.3.9 Parallel sawtooth separators
8.3.10 Mixture of broken grains and cobs (CCM)
8.4 Cleaning (standard cleaning system)
8.4.1 Cleaning
8.4.2 Preparation table
8.4.3 Slatted grilles
8.4.4 Electrical adjustment of the grids
8.4.5 Remove the grids
8.4.6 Mount the grids
8.4.7 Tightening torque of axial screw connections for upper and lower grilles
8.4.8 Grids – Basic adjustment
8.4.9 Use without lower grille
8.4.10 Covering the return of the potatoes
8.4.11 Cleaning ventilation
8.4.12 Adjust the fan speed setting
8.4.13 Ventilated cascade
8.4.14 Adjust the pre-preparation ventilation nozzle
8.4.15 Wind orientation plate
8.4.16 Accumulation hatches for beating grass seeds or similar (optional)
8.4.17 3-D cleaning
8.4.18 Return of the potatoes
8.4.19 Control of the return of harvest
8.4.20 Upper gate flow control device
8.4.21 Cleaning shoe sensor
8.5 Grain recovery
8.5.1 Grain augers and auger buckets
8.5.2 Elevators
8.5.3 Hopper
8.5.4 Hopper fairing sheet
8.5.5 Emptying the hopper
8.5.6 Emergency hopper emptying hatch
8.5.7 Hopper emptying assistance (optional)
8.5.8 Hopper discharge chute
8.5.9 Pivot the hopper discharge chute outwards and inwards
8.5.10 Transport position of the hopper discharge chute
8.5.11 Hopper discharge chute evacuation hatches
8.5.12 Shear bolt – hopper emptying
8.5.13 Start/stop of hopper emptying
8.5.14 Access to the hopper
8.5.15 Automatic chain lubrication – hopper emptying (optional)
8.5.16 Hopper filling level indicator 100%
8.6 Straw chopper with standard distributor
8.6.1 Straw chopper
8.6.2 Checks before starting the straw chopper with standard distributor
8.6.3 Straw chopper with standard distributor
8.6.4 Commissioning the straw chopper (swivel the standard distributor to the crushing position)
8.6.5 Stopping the straw chopper (pivot the standard distributor to the windrowing position)
8.6.6 Swivel the standard distributor into the cutting deck trailer transport position
8.6.7 Adjust the cross blade (chaff chopper with standard distributor)
8.6.8 Adjust the grinding length (chaff chopper with standard distributor)
8.6.9 Connect the friction bar (optional equipment) (straw chopper with standard distributor)
8.6.10 Adjust the distribution width of the standard distributor (up to machine No. …)
8.6.11 Adjust the distribution width of the standard distributor (from machine No. …)
8.6.12 Adjust the height of the standard distributor
8.6.13 Adjust the half projection width setting of the standard dispenser
8.6.14 Reduce the speed of the straw chopper
8.7 Chaff spreader
8.7.1 Chaff spreader
8.7.2 Adjust the speed of the chaff spreader
8.7.3 Adjusting the spreading width
8.7.4 Unfold the chaff spreader
8.7.5 Fold the chaff spreader
8.7.6 Remove the chaff spreader feeding table
8.7.7 Install the chaff spreader feeding table
8.8 Straw spreader
8.8.1 Straw spreader
8.8.2 Adjusting the spreading width
8.8.3 Installation of distribution fins
8.9 Grid tables and threshing tables LEXION 560 – 520 Montana (standard cleaning system)
8.9.1 Grid tables: LEXION 560 – 520 (standard cleaning system)
8.9.2 LEXION 560 – 520 piling tables (standard cleaning system)
8.10 Trimming
8.10.1 Trimming hatches
8.10.2 Threshing segment
8.11 Incident, cause or solution – basic machine
8.11.1 Front tool
8.11.2 Montana functions
8.11.3 Threshing bodies
8.11.4 Cleaning
8.11.5 Grain recovery
8.11.6 Straw / Deposit of harvested product
9 Maintenance – basic machine
9.1 Important maintenance tips
9.1.1 Important safety tips and regulations
9.1.2 Front tool
9.1.3 Correct chain tension
9.1.4 Belts
9.1.5 Drives
9.1.6 Bolting
9.1.7 Lubrication
9.1.8 Brakes
9.1.9 Wheels / tires
9.1.10 Hydraulic system
9.1.11 Cleanliness of lubricants
9.1.12 Electrical system
9.1.13 Air conditioning
9.1.14 Protective devices / Spare parts
9.1.15 Unbalance
9.1.16 Welding work (up to machine No. …)
9.1.17 Welding work (from machine No. …)
9.2 Maintenance tables
9.2.1 Basic machine maintenance table
9.3 Lubricant tables
9.3.1 Lubricants
9.4 Hydraulic system
9.4.1 Pressure accumulator
9.4.2 Checking the oil level
9.4.3 Hydraulic oil change
9.4.4 Replace the hydraulic oil filter
9.4.5 Saturation of the hydraulic oil filter (from machine No. …)
9.4.6 Replace the return filter (up to machine No. …)
9.4.7 Replace the return filter (from machine No…. to machine No….)
9.4.8 Replace the return filter (from machine No. …)
9.4.9 Filling instructions when changing hydraulic oil (Sauer 90 R 130 / 90 M 100)
9.4.10 Bleed the air from the cutting deck transverse regulation hydraulic cylinders (machines with Auto-Contour) (up to machine No. …)
9.4.11 Bleed the air from the cutting deck transverse regulation hydraulic cylinders (machines with Auto-Contour) (from machine No. …)
9.5 Gearbox
9.5.1 2-speed gearbox
9.5.2 Differential and axle support
9.5.3 Wheel sliders
9.5.4 Bridge gearbox (planetary gear)
9.5.5 Beater speed reduction box
9.5.6 Engine output transfer case
9.5.7 Hopper emptying gearbox
9.5.8 Instructions for lubricating the ball bearings of the wheel slides
9.6 Power channel
9.6.1 Tighten the feed chains (up to machine No. …)
9.6.2 Tensioning the feed chains (from machine No. …)
9.6.3 Adjusting the front implement angle rod
9.6.4 Adjusting the cross compensation rod of the front tool (Montana) (from machine No. …)
9.6.5 Clean the intake ventilation (optional equipment)
9.7 Drive axle
9.7.1 Adjusting the rod for the wheel sliders
9.8 Elevator chains
9.8.1 Tensioning the grain elevator chains (Machine without yield measuring device)
9.8.2 Tensioning the grain elevator chain (machine with yield measuring device / without ball valve)
9.8.3 Tensioning the grain elevator chain (machine with yield measuring device / with ball valve)
9.8.4 Loosen the grain elevator chain (machine with yield measuring device)
9.8.5 Tighten the grain elevator chain
9.9 Drive belts / drive chains
9.9.1 General advice
9.9.2 Left side drive diagram (LEXION 560 – 520 Montana with standard cleaning system)
9.9.3 Right side drive diagram (LEXION 560 – 520 Montana with standard cleaning system)
9.9.4 Remove the belt (1)
9.9.5 Install the belt (1)
9.9.6 Remove the belt (2)
9.9.7 Install the belt (2)
9.9.8 Remove the belt (3)
9.9.9 Install the belt (3)
9.9.10 Remove the belt (4)
9.9.11 Install the belt (4)
9.9.12 Remove the belt (5)
9.9.13 Install the belt (5)
9.9.14 Remove the belt (6) (without torque support)
9.9.15 Install the belt (6) (without torque support)
9.9.16 Remove the belt (7)
9.9.17 Install the belt (7)
9.9.18 Remove the belt (8)
9.9.19 Install the belt (8)
9.9.20 Remove the belt (9)
9.9.21 Install the belt (9)
9.9.22 Remove the belt (10)
9.9.23 Install the belt (10)
9.9.24 Remove the chain (11)
9.9.25 Install the chain (11)
9.9.26 Remove the belt (12)
9.9.27 Install the belt (12)
9.9.28 Remove the belt (13)
9.9.29 Install the belt (13)
9.9.30 Remove the belt (14)
9.9.31 Install the belt (14)
9.9.32 Remove the belt (17)
9.9.33 Install the belt (17)
9.9.34 Remove the belt (18)
9.9.35 Install the belt (18)
9.9.36 Remove the belt (19)
9.9.37 Install the belt (19)
9.9.38 Remove the belt (20)
9.9.39 Install the belt (20)
9.9.40 Remove the belt (22)
9.9.41 Install the belt (22)
9.9.42 Remove the belt (45)
9.9.43 Install the belt (45)
9.9.44 Remove the belt (46)
9.9.45 Install the belt (46)
9.9.46 Remove the belt (48)
9.9.47 Install the belt (48)
9.9.48 Remove the belt (51)
9.9.49 Install the belt (51)
9.9.50 Remove the belt (52)
9.9.51 Install the belt (52)
9.9.52 Remove the belt (53)
9.9.53 Install the belt (53)
9.9.54 Remove the belt (54)
9.9.55 Install the belt (54)
9.9.56 Remove the chain (55)
9.9.57 Install the chain (55)
9.9.58 Remove the chain (56)
9.9.59 Install the chain (56)
9.9.60 Remove the belt (57)
9.9.61 Install the belt (57)
9.9.62 Remove the belt (58) (CATERPILLAR C-9 / 3126 B)
9.9.63 Install the belt (58) (CATERPILLAR C-9 / 3126 B)
9.9.64 Remove the belt (58) (CATERPILLAR C-13 / C-10)
9.9.65 Install the belt (58) (CATERPILLAR C-13 / C-10)
9.9.66 Remove the belt (59)
9.9.67 Install the belt (59)
9.10 Cabin / Air conditioning
9.10.1 Clean the cabin filter
9.10.2 Cleaning the parts in the cabin roof
9.10.3 Cleaning the cabin windows
9.10.4 Clean the capacitor
9.10.5 Check the refrigerant level
9.10.6 Replace the filter dryer
9.10.7 Filling quantity of refrigerant R 134 a
9.10.8 Oil for the compressor
9.10.9 Maintenance work to be carried out before harvest
9.11 Fire extinguisher
9.11.1 Check fire extinguishers
9.12 Compressed air circuit (optional)
9.12.1 Compressed air system
9.12.2 Compressed air connection points
9.12.3 Compressed air gun and woven hose
9.12.4 Draining water from the compressed air tank
9.12.5 Pressure regulator
9.12.6 Check the safety valve
9.13 Straw chopper with standard distributor
9.13.1 Replacement of articulated cereal knives
9.13.2 Remove the straw guide plate (straw chopper with standard distributor)
9.13.3 Install the straw guide plate (straw chopper with standard distributor)
9.13.4 Unscrew the articulated cereal knives
9.13.5 Screw in the articulated cereal knives
9.13.6 Replace the counter knives
9.14 Wintering
9.14.1 Winterizing tips for combine harvesters
10 Maintenance – Engine
10.1 Important maintenance tips
10.1.1 Important safety tips and regulations
10.1.2 Coolant and air suction pipes
10.1.3 Coolant
10.1.4 Belts
10.1.5 Clean the engine compartment and hazardous areas
10.1.6 Alternator
10.1.7 Warranties on products not supplied by CATERPILLAR
10.1.8 Authorized engine oils
10.1.9 Engine oils with solid lubricating additives
10.2 Maintenance tables
10.2.1 Maintenance table CATERPILLAR C-10 / C-9 / 3126 B, exhaust gas category 2
10.2.2 Maintenance table CATERPILLAR C-13 / C-9 / C-6.6, Exhaust gas category 3a
10.3 Lubricant tables
10.3.1 CATERPILLAR C-10 / C-9 / 3126 B engine lubricant table, Exhaust gas category 2
10.3.2 Table of cooling system lubricants CATERPILLAR C-10 / C-9 / 3126 B, Exhaust gas category 2
10.3.3 Table of CATERPILLAR engine lubricants C-13, C-9, C-6.6, exhaust gas category 3a
10.3.4 Table of cooling system lubricants CATERPILLAR C-13, C-9, C-6.6, exhaust gas category 3a
10.4 Engine overview
10.4.1 Overview of the CATERPILLAR C-13 engine
10.4.2 CATERPILLAR C-10 engine overview
10.4.3 Overview of the CATERPILLAR C-9 engine (exhaust gas category 3a)
10.4.4 Overview of the CATERPILLAR C-9 engine (exhaust gas category 2)
10.4.5 Overview of the CATERPILLAR C-6.6 engine
10.4.6 Overview of the CATERPILLAR 3126 B engine
10.5 Fuel system / Engine oil
10.5.1 Fuel system
10.5.2 Fuel tank
10.5.3 Bleeding air from the fuel tank (from machine No….)
10.5.4 Fuel shut-off valve
10.5.5 Water decanter / fuel pre-filter (standard equipment – small model)
10.5.6 Water decanter / Fuel pre-filter (optional equipment)
10.5.7 Replace the fuel filter cartridge (CATERPILLAR C-13 / C-10 / C-9 / 3126 B)
10.5.8 Replace the fuel filter cartridge (CATERPILLAR C-6.6)
10.5.9 Bleed the air from the fuel system (CATERPILLAR C-13 / C-10 / C-9 / 3126 B)
10.5.10 Manual fuel feed pump with fuel pre-cleaner (CATERPILLAR C-6.6)
10.5.11 Checking the engine oil level
10.5.12 Engine oil change
10.5.13 Drain used oil
10.5.14 Oil filter
10.5.15 Filling with engine oil
10.6 Cooling system
10.6.1 Coolant
10.6.2 Drain the coolant from the cooler
10.6.3 Filling the cooler with coolant
10.6.4 Identify coolant quality
10.6.5 Coolant mixing ratio
10.6.6 Replacing the coolant
10.6.7 Stopping an overheating engine
10.6.8 Radiator protective grille
10.6.9 Cleaning the water radiator
10.6.10 Diesel engine failure
10.7 Dry air filter
10.7.1 Dry air filter, general
10.7.2 Warning system
10.7.3 Cleaning the suction grille
10.7.4 Cleaning the air filter with plastic housing
10.7.5 Cleaning the air filter with metal housing
10.7.6 Security cartridge
10.7.7 Removing and installing the safety cartridge (plastic housing)
10.7.8 Removing and installing the safety cartridge (metal casing)
10.8 Alternator
10.8.1 Cleaning the three-phase alternator
10.9 Electrical system / electronic system
10.9.1 Battery
10.9.2 Alternator
10.10 Incident, possible cause or solution
10.10.1 Motor
10.11 Wintering
10.11.1 Winterizing tips for engines
11 Lubrication plan
11.1 Lubrication points
11.1.1 Lubrication intervals
11.1.2 Lubrication points – 10 o’clock left side
11.1.3 Lubrication points – 50 h left side
11.1.4 Lubrication points – 50 h right side
11.1.5 Lubrication points – 100 h left side
11.1.6 Lubrication points – 100 h right side
11.1.7 Lubrication points – 500 h left side
11.1.8 Lubrication points – 500 h right side

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Introduction
Introduction
Contents
Contents
General advice
Driving on the road
Important
Nameplate / Serial number
Nameplate
Machine number
Engine number CATERPILLAR C-9 / C-10
Engine number CATERPILLAR 3126 B
Nameplate – straw chopper
Cabin serial number
Safety tips
Safety tips
Safety stand
Extinguisher
Battery cut-off switch
Brake blocks
Placement of wedges
Hydraulic
Hydraulic fluid poses a risk of injury
Pressure accumulators
Reduce the pressure in the Auto-Contour accumulator
Reduce the pressure in the Autopilot accumulator
Reduce the pressure in the standard distributor accumulator
Safety stickers with warning pictograms
Technical characteristics
CLAAS LEXION 560 / 550 Montana
Front tools – weight / dimensions
CLAAS LEXION 530 / 520 Montana
Front tools – weight / dimensions
Security devices
Before commissioning
Necessary work before initial cng
Cabin with automatic air conditioning
Automatic air conditioning
Control and indication elements
Switching on automatic air conditioning
Cabin temperature adjustment
Manual adjustment of fan-evaporator speed
Connecting the ECON service
Disconnecting from the ECON service
REHEAT operation (remove fog from cabin windows)
Outdoor temperature display
Switching the temperature display to ˚Fahrenheit
Heating of the foot area
Fault display, F0 temperature sensor error (passenger compartment, blue)
Fault display, error temperature sensor F1 (output, yellow)
Fault display, F2 temperature sensor error (external, red)
Cabin with air conditioning (Standard version)
Commissioning the air conditioning
Heating of the foot area
Reheat system (fogged windows)
Incident, cause or possible remedy – Air conditioning
Refrigerated compartment
Refrigeration unit (optional equipment)
Coolerptional equipment Ice cube tray (optional equipment)
Windshield washer system
Control of the harvested product
Opening and closing the cabin roof
Overview of the driving position
Control console
Screen (progress figure)
Screen (harvest figure)
C key area
Rotary selector D
Tilt compensation device
Control console for the tilt compensation device
Screen (work)
Use of the machine
Axle (wheel angle)
Cutting apron
Axle (wheel angle) and cutting deck
Cutting deck adjustment button block (yellow)
Axle adjustment button block (green)
Calibration
Inclinometer calibration
Wheel cylinder calibration
Cutting angle calibration
Transverse tilt calibration
Calibration of the straw channel (feed channel)
Info system
Inclinometer information
Steering column
Ignition lock
Multifunction switch
Driving informant
Multifunction handle
Steering column adjustment
Swivel the steering column up
Steering wheel height adjustment
Power plant
Driver’s seat
Mechanical driver’s seat
Driver’s seat cushioned by compressed air (optional equipment)
Lighting and connector boxes
Driving lights, working lights, mirrors
Side accessory headlights (Sidefinder) (optional equipment)
Exit lighting
Parking lights in case of excess width
Connector boxes
Access ladder
Ladder access and extension
Front ladder
Ladder assembly
Fold the ladder steps
Rotate the ladder
Rear ladder
Other uses of the rear ladder
Side hatches
Opening and closing the side hatches and the rear hatch
Open the rear hatch_x0011_:
Adjust the height of the side hatch handle
Adjust the closing of the side hatch
Tool cabinet
Open the tool cabinet
Setting the wings
Steering axles