Claas Markant 650 (776) Baler Repair Manual ES

File List:

00 0302 085 2.pdf

00 0302 085 2.pdf:

MARKANT 650
Introduction
General information
Application of this manual
About this manual
Texts and illustrations
Design with module structure
Search and find
Address specifications
Abbreviations
General repair instructions
Technical instructions
Cause of the fault
Replacement parts
Welding work
Steel round chains
connecting link
Type E connecting link with spring
Type G connecting link with wire
S type connecting link with pins
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Self-locking screws
Liquid screw insurance
Bearings with tension ring
Disassembly
Mounting
Bearing with tension ring
Disassembly
Mounting
Screw connections with adjustment ring
Screw connections with non-sealed adjusting ring
Threaded joints with progressive ring in hydraulic pipes
Screw connections with sealing cone
Hydraulic hoses
Laying of hoses
Indications for correct repair
Tightening torques
Tightening torques for normal metric threads
Tightening torques for metric fine threads
Tightening torques for hydraulic threads with adjusting ring DIN 3861
Tightening torques for hydraulic threads and air conditioning threads with sealing cone and O-ring DIN 3865
Tightening torques for SDS form B and E hydraulic threaded fittings
Tightening torques for SDE form H hydraulic threaded fittings, with adjustable direction
Tightening torques for hydraulic rotary screw connections
Tightening torques for hollow screws DIN 7643
Tightening torques for brake hose bolting
Tightening torques for helical thread clamps
Tightening torques for hose clamps with round bolt
Wheel tightening torques
Technical data
Lubricants
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
Security
General information
Especially important
Signage of warning and danger indications
General safety and accident prevention rules
Leave the machine
Adjustment and maintenance work
Risk of injury from hydraulic fluid
pressure accumulator
First aid measures
Place the machine on the lifting arm
Disconnect the machine
Basic operations
Pressing system
Pressing piston at front dead center
Manual rotation of the flywheel
Remove the flywheel protection
Flywheel protection assembly
Tying system
Start a tie manually
Bale length adjustment
02 Gears / clutch / cardan shaft
0215 Mechanical clutch
Torque limiter*
Overview
Remove the torque limiter
Remove the torque limiter
Check friction discs
Install the torque limiter
Install the torque limiter
Torque limiter*
Overview
Remove the torque limiter
Remove the torque limiter
Remove the freewheel
Install the freewheel
Check friction discs
Install the torque limiter
Install the torque limiter
0230 Mechanical gear
flywheel
Overview
Remove the flywheel
Remove the flywheel
Install the flywheel
Install the flywheel
Overview
Remove the transmission case
Install the transmission case
Transmission case arm
Overview
Remove the arm from the box
Remove the arm from the box
Assemble the box arm
Attach the box arm
0260 Cardan shaft
Machine drive
Overview
Remove the drive
Install the drive
Machine drive
Overview
Remove the drive
Install the drive
cardan shaft
Overview
Disassemble the cardan shaft
Assemble the cardan shaft
07 Towing device
0725 Spear
Swing hitch*
Overview
Remove the oscillating hitch
Install the oscillating hitch
Overview
Remove the rudder
Install the rudder
Dismantle the closure
Assemble the closure
Guarantor*
Overview
Remove the sear
Install the sear
Rudder cylinder*
Overview
Remove the cylinder
Disassemble the distributor
Assemble the distributor
Disassemble the cylinder
Assemble the cylinder
Install the cylinder
20 Reception of the harvest
2020 Pickup
Overview
Remove the pick-up
Pick-up assembly
Bow and pick
Overview
Remove a bow
Install an arch
Remove a spike
Install a spike
Pick-up drive
Remove the drive
Install the drive
Pick-up free wheel
Overview
Remove the free wheel
Remove the freewheel
Install the freewheel
Install the freewheel
Pick-up torque limiter
Overview
Remove the torque limiter from the pick-up
Install the pick-up torque limiter
Remove the torque limiter from the pick-up
Install the pick-up torque limiter
Adjust the pick-up torque limiter
Lift cylinder*
Overview
Remove the cylinder
Remove the flow limiter
Install the flow limiter
Disassemble the cylinder
Assemble the cylinder
Install the cylinder
21 Power set
2130 Carrier
Carrier’s Spikes
Overview
Remove the tines from the inner carrier
Install the inner carrier tines
Remove the tines from the outer carrier
Install the outer carrier tines
Modify the position of the tines
Angle transmission
Overview
Remove the angle drive from the inner carrier
Install the inner conveyor angle drive
Remove the angle drive from the outside carrier
Install the outside carrier angle drive
Disassemble the angle transmission
Mount the angle transmission
Drive shafts
Overview
Remove the inner carrier drive shaft
Install the inner carrier drive shaft
Main drive adjustment
Angle transmission adjustment
Remove the drive shaft from the outer carrier
Install the outer carrier drive shaft
Carrying comb
Overview
Remove the inner carrying comb
Install the inner carrying comb
Remove the outer carrying comb
Install the outer carrying comb
Remove the carrying comb
Assemble the carrying comb
Outside Carrier
Overview
Remove the shock absorber
Remove the shock absorber
Install the shock absorber
Install the shock absorber
Carrier Adjustment
Inner Carrier Adjustment
Outside Carrier Adjustment
Checking the correct adjustment of the carrier
Prong position
Inner Carrier Adjustment
Outside Carrier Adjustment
45 Pressing device
4510 Pressing piston
pressing piston
Remove the pressing piston
Install the pressing piston
Pressing piston – Bearing rollers
Remove a fixed bearing roller
Install a fixed bearing roller
Remove the upper guide bracket
Install the upper guide bracket
Remove an adjustable bearing roller
Install an adjustable bearing roller
Remove the piston blade
Install piston blade
Remove the piston scraper
Install the piston scraper
Pressing piston – Piston connecting rod
Remove the piston connecting rod
Install the piston rod
Remove the connecting rod bushings
Install the connecting rod bushings
Pressing piston – Adjustments
Pressing piston adjustment
Upper retainer
Overview
Remove the upper retainer
Remove the spring
Remove the retainer
Install the upper retainer
Place the spring
Remove the upper retainer bearings
Install the upper retainer bearings
46 Tying system
4620 Knotter
Overview
Remove the knotter shoe
Remove the knotter body
Place the knotter body
Install the knotter shoe
Adjust the knotters
Knotting pick pinion play
Knotting tip / guide tip set
Thread guide fingers
Knotting pick pusher springs
Thread clamp plate springs
Knotter shoe
Overview
Remove a shoe from the knotter
Assembling a knotter shoe
Position of thread guide finger / knotter shoe
knotter body
Overview
Disassemble the knotter body
Assemble the knotter body
knotter shaft
Overview
Remove the brake from the knotter shaft
Remove the brake from the knotter shaft
Install the knotter shaft brake
Install the knotter shaft brake
Adjust the knotter shaft brake
Remove the knotter shaft
Dismantle the knotter shaft
Assemble the knotter shaft
Install the knotter shaft
Thread guide drive shaft
Overview
Remove the drive shaft
Remove the drive shaft
Install the drive shaft
Install the drive shaft
Remove the drive shaft bearings
Install the drive shaft bearings
Tying trigger
Overview
Remove the control lever
Remove the control device
Dismantle the control device
Remove the locking lever
Remove the straw wheel
Install the straw wheel
Install the lock lever
Install the control device
Install the control device
Install the control lever
Tying drive
Overview
Remove the tying drive
Remove the trigger block
Assemble the trigger block
Remove the freewheel
Install the freewheel
Install the tying drive
Needle rocker
Overview
Remove the needle rocker
Remove the needle rocker arm
Install the needle rocker
Install the needle rocker
Needle protection
Overview
Remove the needle protection
Install needle guard
Needle pull
Overview
Remove the needle puller
Install the needle pulley
Needle rocker brake
Overview
Remove the needle rocker brake
Remove the needle rocker brake
Install the needle rocker brake
Install the needle rocker brake
Adjust the needle rocker brake
Thread brake
Remove the thread brake
Install the thread brake
Adjust the thread brake
Bundling side plate
Overview
Remove the side plate
Install the side plate
Needles – Tied with thread*
Overview
Remove a needle
Disassemble a needle
Assemble a needle
Install a needle
Adjust the thread tying needles
Position of the needles on the piston
Needle pressure in knotters*
Needle height
Needle top dead center
Checking the adjustment of the twine tying system*
Tying drive adjustment
Knotting pick pinion play
Knotting tip / guide tip set
Thread guide finger position
Knotting pick pusher springs
Thread clamp plate springs
Knotter shaft brake
Needle rocker brake
Thread brake
Position of the needles on the piston
Needle pressure in the knotter
Needle height
Needle top dead center
Needle/piston position
Piston lock timing
Overview
Remove the braider
Install the braider
Removing a braiding hook shaft
Install a braider hook shaft
Remove the central braiding shaft
Install the center braiding shaft
Remove the eccentric bolt
Install the eccentric bolt
Braider settings
Side play of the needles
Checking wire fasteners
Adjusting the wire fasteners
Cleaning
wire box
Wire guide rollers
Braider shoe
Overview
Remove the braider shoe
Install the braider shoe
Remove the splicing device from the braider
Install the braider splicing device
braider shaft
Overview
Remove the brake from the braider shaft
Remove the brake from the braider shaft
Install the braider shaft brake
Install the braider shaft brake
Adjust braider shaft brake
Remove the braider shaft
Disassemble the braider shaft
Assemble the braider shaft
Install the braider shaft
Needles – Wired*
Overview
Remove a needle
Disassemble a needle
Assemble a needle
Install a needle
Adjust wire tying needles
Position of the needles on the piston
Side play of the needles
Needle height
Needle top dead center
Checking the adjustment of the wire tying system*
Tying drive adjustment
Bevel pinion play
Braider shaft brake
Needle rocker brake
Position of the needles on the piston
Side play of the needles
Checking wire fasteners
Needle height
Needle top dead center
Needle/piston position
Piston lock timing
Checking Machine Timing
Tying drive adjustment
Needle/piston position
Piston lock timing
Machine timing adjustment
Adjust the timing between the needles, piston and carrier
Adjust piston lock knob
Modify the length of the first strap
Modify the length of the second strap
75 Central lubrication
7510 Distributor
Distribution schemes – Braider*
Distributor overview
80 Attached parts, machine casing
8025 Coverings / hoods
Needle cases
Overview
Remove the left needle case
Install the left needle case
Remove the right needle case
Install the right needle case
Transmission case cover
Open the transmission case cover
Close the transmission case cover
Pick-up drive protection covers
Overview
Remove the drive chain protection casing
Install the drive chain protection cover
Remove the torque limiter protection casing
Install the torque limiter protection casing
Remove the cardan shaft protection cover
Install the cardan shaft protection cover
Remove the protective cover from the transmission case crank
Install the transmission case crank protection cover
Carrier drive casing
Overview
Remove the drive casing
Install the drive case
Tying trigger housing
Overview
Remove the crankcase
Install the crankcase