Claas Orbis 600 (658) Forage Harvesters Repair Manual EN

File List:

00 0290 302 0.pdf
00 0296 610 2.pdf

00 0290 302 0.pdf:

ORBIS 600
Table of contents
Introduction
General Information
Validity of manual
Handling of this manual
Texts and figures
Document structure based on subassemblies
Search and find
Directions
Abbreviations
General repair instructions
Technical data
Information on economic repairs
Fixing material
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installation
Gib head key joints
Dismounting
Installation
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Dismounting
Installation
Circlips
Ferrule fittings
Screwing in
Ferrule fitting leaks
Sealing cone fittings
Hydraulic hoses
Hose placement
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings with ferrule DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865
Tightening torques for hydraulic male connectors DIN 3901
Tightening torques for adjustable-direction hydraulic male connectors according to ISO 6149-2 / ISO 11926-2 (3)
Tightening torques for hydraulic swing fittings
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN Index
General Information
Important note
Identification of warning and danger signs
General safety and accident prevention regulations
First-aid measures
Front attachments
Danger of injury from hydraulic liquid
Leaving the machine
Putting the machine out of operation
Jacking up the machine
Safety support
Adjustment and maintenance operations
Heavy components
Energy accumulators
Universal drive shafts
Welding work
02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
Mechanical gearbox overview
Main gearbox
Work preparation
Auxiliary tool
Disassembly
Assembly
Installing
Transfer gearbox
Spur gearbox, up to serial no. 65801497
Spur gearbox, from serial no. 65801498
Angle drive
Work preparation
Special tool
Auxiliary tool
Removing the transfer gearbox
Removing the left angle drive
Removing the right angle drive
Disassembling the angle drive
Assembling the angle drive
Installing the left angle drive
Installing the right angle drive
Disassembling the spur gearbox
Assembling the spur gearbox
Installing the transfer gearbox
Inside transfer gearbox
Work preparation
Auxiliary tool
Removing the inside right transfer gearbox
Removing the inside left transfer gearbox
Disassembling the inside transfer gearbox
Assembling the inside transfer gearbox
Installing the inside right transfer gearbox
Installing the inside left transfer gearbox
Outside transfer gearbox
Work preparation
Auxiliary tool
Removing the outside right transfer gearbox
Removing the outside left transfer gearbox
Disassembling the outside transfer gearbox
Assembling the outside transfer gearbox
Installing the outside right transfer gearbox
Installing the outside left transfer gearbox
0260 Universal drive shaft
Universal drive shafts overview
Universal drive shaft main drive
Work preparation
Installing
Transfer gearbox universal drive shaft
Work preparation
Removing the right transfer gearbox universal drive shaft
Removing the left transfer gearbox universal drive shaft
Disassembling the transfer gearbox universal drive shaft
Assembling the transfer gearbox universal drive shaft
Installing the right transfer gearbox universal drive shaft
Installing the left transfer gearbox universal drive shaft
Inside transfer gearbox universal drive shaft
Work preparation
Auxiliary tool
Removing the inside right transfer gearbox universal drive shaft
Removing the inside left transfer gearbox universal drive shaft
Disassembling the inside transfer gearbox universal drive shaft
Assembling the inside transfer gearbox universal drive shaft
Installing the inside right transfer gearbox universal drive shaft
Installing the inside left transfer gearbox universal drive shaft
Outside transfer gearbox universal drive shaft
Work preparation
Removing the outside right transfer gearbox universal drive shaft
Removing the outside left transfer gearbox universal drive shaft
Disassembling the outside transfer gearbox universal drive shaft
Assembling the outside transfer gearbox universal drive shaft
Installing the outside right transfer gearbox universal drive shaft
Installing the outside left transfer gearbox universal drive shaft
08 Drives
0808 Drive mechanism
Lock collar bearing
Work preparation
Removing the lock collar bearing
Disassembling the lock collar bearing
Assembling the lock collar bearing
Installing the lock collar bearing
09 Hydraulic system
0900 Hydraulic system – General
Hydraulic system
Damage to hydraulic system
0980 Hydraulic circuit diagram
Hydraulics schema
20 Crop feeding
2005 Crop dividers
Overview of crop pick-up
Overview of down maize auger drive
Crop guard
Removing the right crop guard
Removing the left crop guard
Installing the right crop guard
Installing the left crop guard
Removing the centre crop guard
Installing the centre crop guard
Outside guiding elements
Removing the outside right guiding elements
Removing the outside left guiding elements
Installing the outside right guiding elements
Installing the outside left guiding elements
Right / left guiding elements
Removing the right guide bars
Removing the left guide bars
Installing the right guide bars
Installing the left guide bars
Center guiding elements
Removing the right guide tube
Removing the left guide tube
Installing the right guide tube
Installing the left guide tube
Removing the front cover
Installing the front cover
Removing the rear cover
Installing the rear cover
Down maize auger gearbox
Down maize auger gearbox from serial no. 65801034 up to 65801333, from serial no. 65803228
Down maize auger gearbox from serial no. 65801334 up to 65803227
Work preparation
Auxiliary tool
Removing the right down maize auger gearbox
Removing the left down maize auger gearbox
Installing the right down maize auger gearbox
Installing the left down maize auger gearbox
Down maize auger universal drive shaft
Work preparation
Removing the right down maize auger universal drive shaft
Removing the left down maize auger universal drive shaft
Installing the right down maize auger universal drive shaft
Installing the left down maize auger universal drive shaft
Down maize auger double universal joint
Work preparation
Removing the right down maize auger double universal joint
Removing the left down maize auger double universal joint
Installing the right down maize auger double universal joint
Installing the left down maize auger double universal joint
Down maize auger drive
Work preparation
Auxiliary tool
Removing the right bracket
Removing the left bracket
Disassembling the bracket
Assembling the bracket
Installing the right bracket
Installing the left bracket
21 Feeder unit
2155 Feeder discs with cutting discs
Overview of feeder discs / feeder drum / cutting discs
Overview of drives of feeder discs / feeder drum / cutting discs
Large feeder discs, from serial no. 65801334
Work preparation
Auxiliary tool
Removing the outside right large feeder disc
Removing the outside left large feeder disc
Installing the outside right large feeder disc
Installing the outside left large feeder disc
Removing the inside right large feeder disc
Removing the inside left large feeder disc
Installing the inside right large feeder disc
Installing the inside left large feeder disc
Large cutting discs from serial no. 65801334
Special tool
Removing the outside right large cutting disc
Removing the outside left large cutting disc
Installing the outside right large cutting disc
Installing the outside left large cutting disc
Removing the inside right large cutting disc
Removing the inside left large cutting disc
Installing the inside right large cutting disc
Installing the inside left large cutting disc
Cover plates
Scraper from serial no. 65801498
Removing the outside right scraper
Removing the outside left scraper
Installing the outside right scraper
Installing on the outside left scraper
Removing on the inside right scraper
Removing on the inside left scraper
Installing the inside right scraper
Installing the inside left scraper
Overload clutch
Work preparation
Removing the overload clutch
Installing the overload clutch
Angle drive of large discs
Work preparation
Special tool
Auxiliary tool
Removing the angle drive of outside right large discs
Removing the angle drives of outside left large discs
Removing the angle drive of inside right large discs
Removing the angle drive of inside left large discs
Disassembling the angle drive of large discs
Assembling the angle drive of large discs
Assembling the anti-clockwise rotating free- wheeling device
Assembling the clockwise rotating free-wheeling device
Installing the angle drive of outside right large discs
Installing the angle drive of outside left large discs
Installing the angle drive of inside right large discs
Installing the angle drive of inside left large discs
26 Ground guidance
2605 Auto-Contour
AUTO CONTOUR overview
Sensing unit
Work preparation
Auxiliary tool
Special tool
Removing the right sensing unit
Removing the left sensing unit
Disassembling the sensing unit
Assembling the sensing unit
Installing the right sensing unit
Installing the left sensing unit
Checking CAC sensors (B003, B004)
Checking the CAC sensor – sensing unit installed
Checking the CAC sensor – sensing unit removed
Removing the right touch sensor
Removing the left touch sensor
Installing the right touch sensor
Installing the left touch sensor
80 Various components / Machine body
8005 Frame / Trough
Removing the skid
Installing a skid
8020 Rails / Safety devices
Overview of safety devices
Safety device for centre transfer gearbox
Installing
Safety device for outside transfer gearbox
Removing the outside right safety device
Removing the outside left safety device
Installing the outside right safety device
Installing the outside left safety device
8025 Panellings / Hoods
Coverings overview
Outside coverings
Removing the outside right covering
Installing the outside right covering
Removing the outside left covering
Installing the outside left covering
Rear coverings
Removing the rear right covering
Removing the rear left covering
Installing the rear right covering
Installing the rear left covering