Claas Orbis 900 (992) Forage Harvesters Operator Manual EN

File List:

00 0290 369 2.pdf
00 0292 897 0.pdf
00 0295 849 8.pdf
00 0296 610 2.pdf
00 0301 051 0.pdf
00 0303 482 0.pdf
00 2300 270 1.pdf
00 2601 384 3.pdf
00 2604 511 0.pdf
00 2702 465 0.pdf
00 2716 134 0.pdf

00 0290 369 2.pdf:

Table of contents
1 Introduction
1.1 General Information
1.1.1 Manual validity
2.1 Safety rules
2.1.1 Important!
2.1.2 Intended use
2.1.3 General safety and accident prevention regulations
2.1.4 Compressed air and water
2.1.5 Preventing fire and explosion
2.1.6 Before putting the machine into operation
2.1.7 Road travel
2.1.8 Identification of warning and danger signs
2.2 Safety decals on the machine
2.2.1 Safety decals
2.2.2 Position of hazard warning signs
3 Sectional view of machine
3.1 Overview
3.1.1 Overview of road running gear
3.2 Identification plates and vehicle identification number
3.2.1 Position of identification plate
3.2.2 Identification plate explanation
4 Technical specifications
4.1 ORBIS 900 – type 992/ORBIS 750 – type 659
4.1.1 Dimensions
4.1.2 Weights
4.1.3 Tyres
5 Machine preparation
5.1 Assembling the road running gear
5.1.1 Overview of assembly
5.1.2 Fitting the steering axle
5.1.3 Installing the warning plates with lighting
5.1.4 Installing the guard
5.1.5 Installing the safety bars
5.1.6 Installing the stands
5.1.7 Installing the sensor band
5.1.8 Check the wheel nuts tightening torque
5.1.9 Check running axle tightening torque
5.2 Adjusting the front attachment
5.2.1 Installing the retainer pins
5.2.2 Installing the sensor
5.2.3 Installing the lighting
Front attachment – right side
Front attachment – left side
5.3 Adapting the forage harvester
5.3.1 Attach auxiliary mirror (optional machine equipment)
5.4 Installing the road running gear
5.4.1 Preparing the road running gear
5.4.2 Preparing the front attachment
5.4.3 Fit front attachment
Adjust sensing band
5.4.4 Fitting safety guards
5.4.5 Connecting the power supply
5.5 Removing the road running gear
5.5.1 Disconnecting the power supply
5.5.2 Removing the safety guards
5.5.3 Lifting the front attachment
5.6 Removing the road running gear with front attachment
5.6.1 Disconnecting the power supply
5.6.2 Putting down the front attachment
5.7 Prepare road travel
5.7.1 Preparing road travel
Switch on the vibration damping
5.8 Loading the road running gear
5.8.1 Loading/unloading the road running gear
6 Operation
6.1 Driving on the road
6.1.1 General warnings
6.1.2 Road travel
6.1.3 Handling
7 Maintenance
7.1 Maintenance Information
7.1.1 General warnings
7.1.2 Securing material
7.1.3 Electrical system
7.1.4 Protective guards
7.1.5 Spare parts
7.1.6 Unbalance
7.1.7 Compressed air and water
7.1.8 Burn prevention
7.1.9 Oils
7.1.10 Fire prevention and explosion prevention
7.1.11 Wheels and tyres
7.2 Service intervals
7.2.1 Handling of maintenance intervals
7.2.2 before the harvest
7.2.3 After the first 10 operating hours
7.2.4 Every 20 operating hours or annually
7.2.5 Every 500 operating hours or annually
7.2.6 As needed
7.3 Oils and greases
7.3.1 Lubricants
7.4 Lubrication chart
7.4.1 Grease points should be greased every 20 working hours
7.5 Maintanance operations chassis
7.5.1 Check the tyre pressure
7.5.2 Changing the wheel
7.5.3 Check the wheel nuts tightening torque
7.5.4 Check running axle tightening torque
8 Placing out of operation and disposal
8.1 General Information
8.1.1 Removal from service and disposal

00 0292 897 0.pdf:

ORBIS 900ORBIS 750
Table of contents
1 To this Operator’s Manual
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 Notes on the addition to the operator’s manual
2 Safety decals on the machine
2.1 Safety decals on the machine
3 Machine description
3.1 Optional equipment
3.1.1 Transport system*
3.2 Information on the machine
3.2.1 Stickers on the machine
4 Operating and control elements
4.1 Transport system*
4.1.1 Controls
5 Technical specifications
5.1 Transport system*
5.1.1 Compatible machines
5.1.2 Tyre pressure
6 Machine preparation
6.1 Removing front attachment
6.1.1 Remove front attachment with transport system*
6.2 Prepare road travel
6.2.1 Front attachment with transport system*
7 Operation
7.1 Fieldwork
7.1.1 Extend the transport wheels* automatically
7.1.2 Retract transport wheels* automatically
Retract transport wheels when driving
Retract transport wheels while stationary
7.1.3 Extend the transport wheels* manually.
7.1.4 Retract transport wheels* manually
7.2 Driving on the road
7.2.1 Driving on public roads with transport system*
8 Faults and remedies
8.1 Causes and remedies
8.1.1 Faults in the transport system*
9 Maintenance
9.1 Overview maintenance intervals
9.1.1 Before the harvest
9.1.2 Every 50 operating hours
9.1.3 Every 100 operating hours
9.1.4 Every 250 operating hours
9.2 Hydraulic system
9.2.1 Hydraulic system maintenance
9.2.2 Checking hydraulic hose lines
9.2.3 Check the pressure accumulator
9.3 Chassis
9.3.1 Check the tyre pressures
9.4 Lubrication chart
9.4.1 Grease all grease points every 50 operating hours
9.4.2 Lubricating all grease points every 100 operating hours
9.4.3 Lubricating all grease points every 250 operating hours

00 0295 849 8.pdf:

Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance notes
1.1.7 Warranty notes
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observe the safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Children in danger
2.2.5 Hazard areas
2.2.6 Standing between machine and front attachment
2.2.7 Coupling the machine to the front attachment
2.2.8 Danger of injury from rotating shafts
2.2.9 Structural changes
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine while it is running
2.2.12 Only use once properly put into operation
2.2.13 Technical condition
2.2.14 Danger from damage to the machine
2.2.15 Complying with technical limit values
2.2.16 Danger from machine parts running on
2.2.17 Keeping the safety devices functional
2.2.18 Personal protective equipment
2.2.19 Wearing suitable clothing
2.2.20 Removing dirt and loose objects
2.2.21 Preparing the machine for road travel
2.2.22 Hazards when driving on the road and on the field
2.2.23 Parking the machine safely
2.2.24 Unsuitable operating utilities
2.2.25 Safe handling of operating materials and auxiliary materials
2.2.26 Environmental protection and disposal
2.2.27 Fire prevention
2.2.28 Electrocution by electrical system
2.2.29 Pressurised fluids
2.2.30 Hot surfaces
2.2.31 Only carry out work on the machine when it is stopped
2.2.32 Maintenance operations and repair work
2.2.33 Raised machine parts and loads
2.2.34 Hazard from welding work
2.3 Safety marking
2.3.1 Layout of safety decals
2.3.2 Safety decals on the machine
3 Machine description
3.1 Overview and method of operation
3.1.1 Machine overview
3.1.2 Drive diagram
3.1.3 Overview of clutches
3.1.4 Function of machine
3.2 Optional equipment
3.2.1 Reverser input gearbox*
3.2.2 Manual input gearbox*
3.2.3 Transport system*
3.2.4 AUTO CONTOUR*
3.2.5 AUTO PILOT*
3.2.6 Additional weights*
3.2.7 Belt drive 3-groove*
3.2.8 Feeder cones*
3.2.9 Tip extensions*
3.2.10 Legal equipment for France*
3.2.11 Wear plates for the skids*
3.2.12 Skid cover*
3.2.13 Support brackets*
3.2.14 Stands*
3.3 Identification plates and vehicle identification number
3.3.1 Machine identification plate
3.4 Information on the machine
3.4.1 Stickers on the machine
4 Operating and display elements
4.1 Controls
4.1.1 Gearbox
4.1.2 Pendulum frame
4.1.3 Down maize auger
4.1.4 Attachment parts and machine body
5 Technical specifications
5.1 ORBIS 900
5.1.1 Approved machines
5.1.2 Dimensions
5.1.3 Weights
5.1.4 Tyre pressure
5.1.5 Response torques of safety clutches
5.1.6 Lubricants
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Switching off and securing the machine
6.1.2 Securing the raised front attachment
6.2 Assembling the front attachment
6.2.1 Overview of shipping package
6.2.2 Fitting the locking bar
6.2.3 Removing the transport frame
6.2.4 Attaching the skid
6.2.5 Attaching stands*
6.2.6 Fitting the outer divider points
6.2.7 Laying the AUTO CONTOUR* cable
6.2.8 Fitting the inner divider points
6.2.9 Screwing on and adjusting the guide fingers
6.2.10 Removing the protective strip
6.3 Accessing workplaces and maintenance spaces
6.3.1 Removing the guards
6.4 Adapting the forage harvester
6.4.1 Additional weights for forage harvester*
6.4.2 Additional drive lights*
6.4.3 Checking the restrictor in the coupling hydraulic cylinder
6.4.4 Adjusting the drop rate
6.5 Adjusting the front attachment
6.5.1 Adapting the speed of the reverser input gearbox*
Turning the reverser input gearbox
6.5.2 Fitting the coupling flange
6.5.3 Adjusting the dog clutch
6.5.4 Preparing for whole crop harvesting
6.5.5 Adjusting the locking device
6.5.6 Adjusting the locking linkage
6.6 Mounting the front attachment
6.6.1 Removing the CAM PILOT*
Fitting the CAM PILOT
6.6.2 Opening the locking device
6.6.3 Fitting the front attachment
6.6.4 Closing the locking device
6.6.5 Connecting the hydraulic hose lines and the power supply
Connecting the hydraulic hose lines
Connecting the power supply
6.6.6 Fitting the front attachment with transport system*
6.6.7 Raising the stands
6.6.8 Removing the support brackets*
6.7 Removing the front attachment
6.7.1 Setting the front attachment down on stands
6.7.2 Setting the front attachment down on skids
6.7.3 Setting the front attachment with support brackets* down
Fitting the support brackets
6.7.4 Setting the front attachment with transport system* down
6.7.5 Disconnecting the hydraulic hose lines and the power supply
Disconnecting the hydraulic hose lines
Disconnecting the power supply
6.7.6 Opening the locking device
6.7.7 Unhitching the front attachment
6.8 Prepare road travel
6.8.1 Fold front attachment into transport position,
6.8.2 Swinging up the AUTO PILOT*
6.8.3 Fitting safety bars and safety guards
6.8.4 Installing the road running gear*
6.8.5 Performing checks prior to road travel
6.9 Preparing fieldwork
6.9.1 Removing the road running gear*
6.9.2 Removing safety bars and safety guards
6.9.3 Folding down the AUTO PILOT*
6.9.4 Folding the front attachment into the working position
6.10 Loading the front attachment
6.10.1 Raising the front attachment
7 Operation
7.1 Driving on the road
7.1.1 Driving on public roads
7.1.2 Driving on public roads with transport system*
7.1.3 Driving on public roads with road running gear*
7.2 Settings for use
7.2.1 Adjusting the row angle of the outer point
7.2.2 Adjusting the variable front attachment drive
Setting conditions on the ORBIS
Setting the operating mode
Speed adjustment (key pad)
Speed adjustment (Silhouette)
Speed adjustment (Menu)
7.2.3 Adjusting the length of cut
7.2.4 Adapting the speed of the manual input gearbox*
7.2.5 Adjusting the speed of the 2-speed main gearbox*
7.2.6 Adjusting the speed of the 3-speed main gearbox*
7.2.7 Adjusting the cutting height
7.2.8 Switching AUTO CONTOUR* on and off
Switching AUTO CONTOUR on
Switching AUTO CONTOUR off
7.2.9 Switching AUTO PILOT* on and off
Switching AUTO PILOT on
Switching AUTO PILOT off
7.2.10 Adjusting before down maize harvesting
Engaging the down maize auger
Disengaging the down maize auger
7.2.11 Adjusting before whole crop harvesting
7.3 Fieldwork
7.3.1 Folding to transport position
7.3.2 Folding to working position
7.3.3 Using the front attachment
7.3.4 Switching on the front attachment
7.3.5 Raising and lowering the front attachment
7.3.6 Extending and retracting the transport wheels* automatically
Extending the transport wheels automatically
Retract transport wheels when driving
Retracting the transport wheels while stationary
7.3.7 Extending and retracting the transport wheels* manually
Extending the transport wheels manually
Retracting the transport wheels manually
7.3.8 Reversing the front attachment
7.3.9 Disengaging the front attachment
7.3.10 Observe the following during field work
7.3.11 Recommendations for whole crop harvesting
8 Faults and remedies
8.1 Overview of problems
8.1.1 Overview of problems on the machine
8.2 Chassis
8.2.1 Faults with the transport system*
8.3 Crop feeding
8.3.1 Overview of problems in the crop pick-up
8.4 Cutting discs
8.4.1 Overview of problems on the cutting discs
8.4.2 Bolting the cleaners and knife sections down to the cutting discs
9 Maintenance
9.1 Maintenance interval overview
9.1.1 Before the harvest
9.1.2 After the first 10 operating hours
9.1.3 Every 8 operating hours or daily
9.1.4 Every 50 operating hours
9.1.5 Every 250 operating hours
9.1.6 Every 500 operating hours or annually
9.1.7 Every 1000 operating hours or every 2 years
9.1.8 After the harvest
9.2 Gearbox
9.2.1 Checking the gearbox for leaks
9.2.2 Main gearbox (A)
9.2.3 Drum intake gearbox (B)
9.2.4 Angle drive (C)
9.2.5 Angle drive (D)
9.2.6 Input gearbox (E)
9.2.7 Reverser input gearbox* (E)
JAGUAR Type 494 ��� Installation position I (standard)
JAGUAR Type 494 – Installation position II
9.2.8 Manual input gearbox* (E)
9.2.9 Rotor gears (F) and (G)
9.2.10 Rotor gears (I) and (J)
9.2.11 Gearbox for down maize auger (H)
9.2.12 Transfer gearbox (K)
9.2.13 Impeller gearbox (L)
9.3 Clutch
9.3.1 Check the overload clutches
Over-run clutch (A)
Over-run clutch (B)
Cut-out clutch (C)
Locking element coupling (D)
9.4 Univers drive shaft
9.4.1 Servicing the universal drive shafts
9.5 Chassis
9.5.1 Check the tyre pressure
9.5.2 Check t nuts*
9.5.3 Check the wheel bearing of the traeel*
9.6 Hydraulic system
9.6.1 Checking the hydraulic hoses
9.6.2 Checking the accumulator
9.7 Divider tips
9.7.1 Checking the centre divider tip
9.7.2 Checking the side arm divider tip
9.7.3 Check the guide fingers
9.8 Cutting discs
9.8.1 Checking the scrapers
Scraper clearances
Clearance between the spacer and the scraper housing
Clearance from scrapers to impeller and intake drum
Clearance between the cleaner and the scraper housing
Adjust scraper (A)
Adjusting scraper (B) and scraper (C)
Adjusting floor (D) on the right and left
Adjusting scraper (E) and scraper (F)
Adjusting scraper (G)
Adjusting scraper (H)
Replacing the guide bars or scrapers
9.8.2 Check the knives
9.8.3 Replacing the knives
9.8.4 Check the cleaners
9.9.1 Retightening the frame bolts
9.9.2 Check the spring-loaded cylinder length on the pendulum frame
9.9.3 Checking the folding mechanism
9.10 Crop guard
9.10.1 Checking the outer push bars
9.10.2 Checking the centre transverse pipe
9.10.3 Checking the maize ear guide tube
9.10.4 Twisting the hoses
9.11 Ground guidance
9.11.1 Service AUTO CONTOUR*
9.12 Assembly parts and machine body
9.12.1 Check the fittings
9.12.2 Check skids
9.12.3 Removing crop residues
9.12.4 Clean the machine
9.12.5 Preserve the machine
9.13 Lubrication plan
9.13.1 Lubricate lubrication points every 50 operating hours
9.13.2 Lubricating grease points every 250 operating hours
10 Putting out of operation and disposal
10.1 General information
10.1.1 Decommissioning and disposal
11 EC declaration of conformity
11.1 ORBIS 900
11.1.1 EC Declaration of Conformity
12 Technical terms and abbreviations
12.1 Terms and explanations
12.1.1 Abbreviations
12.1.2 Technical terms

00 0301 051 0.pdf:

PROFI CAM 3
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance information
1.1.7 Warranty notes
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Meaning of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Optional equipment and spare parts
3 Product description
3.1 Overview and method of operation
3.1.1 How the PROFI CAM works
3.2 Identification plates and identification number
3.2.1 Position of identification plates
3.2.2 Explanation of PROFI CAM identification plate
3.3 Information on the product
3.3.1 CE marking
4 Operating and control elements
4.1 Camera system
4.1.1 Camera system monitor
4.2 Menu structure
4.2.1 Main menu
4.2.2 menu
4.2.3 menu
4.2.4 menu
4.2.5 menu
4.2.6 menu
5 Technical specifications
5.1 PROFI CAM
5.1.1 Monitor
5.1.2 Camera
5.1.3 Switch box
5.1.4 Degree of protection against foreign bodies and water
6 Preparing the product
6.1 Shutting down and securing the machine
6.1.1 Switching off and securing the machine
6.2 Prior to operation
6.2.1 Carry out prior to operation
6.2.2 Installing the sun protection
6.2.3 Aligning the camera
6.2.4 Connecting the camera electrics
7 Operation
7.1 Monitor
7.1.1 Switching on the monitor
7.1.2 Calling up the menu
7.1.3 Setting a menu item
7.1.4 Setting the image orientation
7.1.5 Setting automatic screen darkening
7.1.6 Image mirroring
7.1.7 Setting the trigger view
7.1.8 Setting the follow-up time for trigger view
7.1.9 Setting the display mode
7.1.10 Activating/deactivating a display mode
8 Faults and remedies
8.1 Electrical and electronic system
8.1.1 Overview of problems on PROFI CAM camera system
8.1.2 Replacing the switch box fuse
9 Maintenance
9.1 Maintenance intervals
9.1.1 Every 10 operating hours or daily
9.2 Camera system
9.2.1 Checking the camera system for dirt
9.2.2 Cleaning the camera
9.2.3 Cleaning the switch box
9.2.4 Cleaning the monitor
10 Placing out of operation and disposal
10.1 General Information
10.1.1 Putting out of operation and disposal
11 Technical terms and abbreviations
11.1 Abbreviations
11.1.1 Units
11.1.2 Abbreviations
11.1.3 Technical terms

00 0303 482 0.pdf:

PROFI CAM 4
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance information
1.1.7 Notes on warranty
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Meaning of Operator’s Manual
2.2.2 Structural changes
2.2.3 Optional equipment and spare parts
2.2.4 Operation only following proper putting into operation
2.2.5 Technical status
2.2.6 Respecting technical limit values
Respecting technical limit values
2.2.7 Hazards when driving on roads and fields
3 Product description
3.1 Overview and method of operation
3.1.1 How the PROFI CAM works
3.2 Identification plates and identification number
3.2.1 Identification plates
3.3 Information on the product
3.3.1 CE marking
4 Operating and display elements
4.1 Camera system
4.1.1 Camera system monitor
4.1.2 CEBIS
4.2 Menu structure
4.2.1 Main menu
4.2.2 menu
4.2.3 menu
4.2.4 menu
4.2.5 menu
4.2.6 menu
5 Technical specifications
5.1 PROFI CAM
5.1.1 Monitor
5.1.2 Camera
5.1.3 Switch box
6 Preparing the product
6.1 Switching off and securing the machine
6.1.1 Switching off and securing the machine
6.2 Prior to putting into operation
6.2.1 Carry out prior to operation
6.2.2 Installing the sun protection
6.2.3 Aligning the camera
7 Operation
7.1 Monitor
7.1.1 Switching on the monitor
7.1.2 Calling up the menu
7.1.3 Setting a menu item
7.1.4 Setting the image orientation
7.1.5 Setting automatic screen darkening
7.1.6 Image mirroring
7.1.7 Setting the trigger view
7.1.8 Setting the follow-up time for trigger view
7.1.9 Setting the display mode
7.1.10 Activating/deactivating a display mode
8 Faults and remedies
8.1 Electric and electronic system
8.1.1 Overview of problems on PROFI CAM camera system
9 Maintenance
9.1 Maintenance intervals
9.1.1 Every 10 operating hours or daily
9.2 Camera system
9.2.1 Checking the camera system for dirt
9.2.2 Cleaning the camera
9.2.3 Cleaning the switch box
9.2.4 Cleaning the monitor
10 Putting out of operation and disposal
10.1 General information
10.1.1 Putting out of operation and disposal
11 Technical terms and abbreviations
11.1 Abbreviations
11.1.1 Units
11.1.2 Abbreviations
11.1.3 Technical terms

00 2601 384 3.pdf:

ORBIS 900 – 450
Table of contents
Introduction
Notes on the manual
Validity of the manual
Symbols and notes
Safety rules
Fitting and conversion work
Package list
00 2601 269 7 retrofit kit
00 2601 272 8 retrofit kit
00 2601 268 6 retrofit kit
Assembling
Set the main gearbox to idling
Set the main gearbox to idling
Prepare removal
Removal of the stripper boxes
Removal of the feeder drums
Installation
Installation of the feeder drums
Installation of the stripper boxes
Installation of the cleaners
Complete front attachment

00 2702 465 0.pdf:

ORBIS 900 – 450
Table of contents
Introduction
Notes on the manual
Validity of the manual
Symbols and notes
Safety rules
Fitting and conversion work
Package list
00 2702 288 0 retrofit kit
Assembling
Prepare removal
Removal of the stripper boxes
Removal of the feeder drums
Installation
Installation of the cleaners
Installation of the feeder drums
Installation of the stripper boxes
Installation of the guide bars
Complete front attachment

00 2716 134 0.pdf:

ORBIS 900 – 450
Table of contents
Introduction
Notes on the manual
Validity of the manual
Symbols and notes
Safety rules
Fitting and conversion work
Package list
00 2601 271 7 retrofit kit
Assembling
Preparing for installation
Set the main gearbox to idling
Set the main gearbox to idling
Positioning of scraper boxes
Installation
Installation of the cleaners
Complete front attachment