Claas Orbis 900 (I65) Forage Harvesters Operator Manual ES

File List:

00 2348 679 2.pdf

00 2348 679 2.pdf:

ORBIS 900
1. Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Information regarding warranty
1.1.7 Spare parts and technical issues
1.2 Proper application of the machine
1.2.1 Proper machine application
1.2.2 Logically foreseeable inappropriate application
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Danger zones
2.2.6 Position yourself between the machine and the head
2.2.7 Couple the machine with the head
2.2.8 Risk of injury due to rotating shafts
2.2.9 Construction modifications
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine in operation
2.2.12 Use only after correct start-up
2.2.13 Technical status
2.2.14 Danger due to machine breakdowns
2.2.15 Comply with technical limit values
2.2.16 Danger due to coasting parts
2.2.17 Maintain functional protection devices
2.2.18 Personal protective equipment
2.2.19 Wear appropriate clothing
2.2.20 Remove dirt and loose objects
2.2.21 Prepare the machine for road traffic
2.2.22 Dangers when driving on the road and in the countryside
2.2.23 Park the machine safely
2.2.24 Unsuitable consumables
2.2.25 Safe handling of consumables and auxiliary materials
2.2.26 Environmental protection and waste disposal
2.2.27 Fire protection
2.2.28 Electrical shock from electrical equipment
2.2.29 Liquids under pressure
2.2.30 Hot surfaces
2.2.31 Work only on the stopped machine
2.2.32 Maintenance work and repair work
2.2.33 Machine parts and lifted loads
2.2.34 Danger from welding work
2.3 Safety signage
2.3.1 Structure of graphic hazard symbols
2.3.2 Position of warning symbols on the machine
3 Machine Description
3.1 Summary and operation
3.1.1 Machine overview
3.1.2 Gear overview
3.1.3 Summary of clutches
3.1.4 Sensor summary
3.1.5 Machine operating mode
3.2 Optional equipment
3.2.1 AUTOPILOT*
3.2.2 AUTO CONTOUR* central probe
3.2.3 Additional weights*
3.2.4 Adapter cable*
3.2.5 Tip extension*
3.2.6 Tip for lying corn*
3.2.7 Cone for laid corn*
3.2.8 Raising the deflector bracket*
3.2.9 Automatic transport protection*
3.3 Identification plates and identification numbers
3.3.1 Machine identification plate
3.4 Machine information
3.4.1 Adhesive on the machine
4 Control and display instruments
4.1 Control elements
4.1.1 Gears
4.1.2 Tilting chassis
4.1.3 Laying corn auger
5 Technical data
5.1 ORBIS 900
5.1.1 Suitable machines
5.1.2 Dimensions
5.1.3 Weights
5.1.4 Tire pressure
5.1.5 Lubricants
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Turn off the machine and secure it
6.1.2 Secure the raised head
6.2 Adapt the chopper
6.2.1 Additional chopper weights*
6.2.2 Additional forward lighting*
6.2.3 Check the choke on the coupling hydraulic cylinder
6.2.4 Adjust descent speed
6.2.5 Connect the adapter cable*
6.2.6 Check the mincer software version
6.2.7 Remove CAM PILOT*
Assemble CAM PILOT
6.3 Adapt the head
6.3.1 Adjust claw clutch
6.3.2 Adjust the latch bracket
6.3.3 Adjust the locking linkage
6.4 Assemble the head
6.4.1 Open the locking mechanism
6.4.2 Assemble the head
6.4.3 Close the interlocking mechanism.
6.4.4 Connect the hydraulic hoses and power supply
Connect the hydraulic hoses
Power supply connection
6.4.5 Place the support legs upwards
6.4.6 Setting the additional forward lighting*
6.4.7 Assemble the head with transport system*
6.5 Disassemble the head
6.5.1 Place the head on the support legs
6.5.2 Parking the head with transport system*
6.5.3 Separate the hydraulic hoses and the power supply
Separate the hydraulic lines
Separate the power supply
6.5.4 Open the locking mechanism
6.5.5 Unhook the head
6.6 Prepare for road traffic
6.6.1 Fold the head into the transport position
6.6.2 Folding the AUTO PILOT* up
6.6.3 Assemble the protection bars and protection plates
6.7 Prepare for use at work
6.7.1 Remove the protection bars and protection plates
6.7.2 Folding the AUTO PILOT* down
6.7.3 Deploy the head to the working position
6.8 Load the head
6.8.1 Raise the head
6.8.2 Tie down the head
7 Management
7.1 Driving on the road
7.1.1 Circulation on public roads
7.2 Settings for work
7.2.1 Adapt the outer tips to the harvest conditions
7.2.2 Adjust the variable headstock transmission
Adjustment requirements in ORBIS
Set operating mode
Setting the speed (button field)
Speed ​​adjustment (silhouette)
Adjusting the speed (menu)
7.2.3 Adjust the cutting length
7.2.4 Adjust the cutting length on the head
7.2.5 Check cutting height
7.2.6 Adjust the cutting angle
Adjust the cutting angle steeper
Adjust the cutting angle to the standard position
7.2.7 Learning the AUTO CONTOUR* end stops
7.2.8 Switching AUTO CONTOUR* on and off
Connect AUTO CONTOUR
Disconnect AUTO CONTOUR
7.2.9 AUTO CONTOUR* cutting height adjustment
7.2.10 Switching AUTO PILOT* on and off
Connect AUTO PILOT
Disconnect AUTO PILOT
7.2.11 Adjust before harvesting laid corn
Connect the laid corn auger
Disconnect the laid corn auger
7.2.12 Harvest of integral plant and corn silage with a lot of weeds
7.2.13 Harvesting single rows or short stocks of corn
7.3 Use at work
7.3.1 Fiansport position
7.3.2 Fold in working position
7.3.3 Use the head
7.3.4 Connect the head
7.3.5 Raise and lower the head
7.3.6 Automatically removing and inserting transport wheels*
Automatically remove transport wheels
Put the transport wheels in while driving
Pick up transport wheels is stopped state
7.3.7 Manually removing and inserting the transport wheels*
Manually remove the transport wheels
Manually insert the transport wheels
7.3.8 Reverse the direction of travel of the head
7.3.9 Disconnect the head
7.3.10 Clear the jam
7.3.11 Take into account during the field trip
7.3.12 Recommendations for harvesting whole plant silage
8 Incident and solution
8.1 Summary of incidents
8.1.1 Summary of incidents on the machine
8.1.2 Error code table
8.2 Emergency management
8.2.1 Manually operate the hydraulic valve
8.3 Clutches
8.3.1 Breaker clutches are executed
8.4 Electrical and electronic system
8.4.1 Defective fuse
Replace the fuse
8.5 Chassis
8.5.1 Incidents in the transportation system*
8.6 Harvest harvest
8.6.1 Summary of incidents during harvest harvesting
8.7 Knife discs
8.7.1 Summary of incidents on blade discs
9 Maintenance
9.1 Summary of maintenance intervals
9.1.1 Before harvest
9.1.2 After the first 50 hours of service
9.1.3 After the first 500 hours of service or after the first year
9.1.4 Every 8 hours of service or daily
9.1.5 Every 50 hours of service
9.1.6 Every 250 hours of service
9.1.7 Every 500 hours of service or annually
9.1.8 Every 1000 hours of operation or every 2 years
9.1.9 After harvest
9.2 Gearbox
9.2.1 Check the tightness of the gear
9.2.2 Check the main gear oil level (E)
9.2.3 Change main gear oil (E)
9.2.4 Check the oil level of the feed drum gear (D) and (F)
9.2.5 Change the feed drum gear oil (D) and (F)
9.2.6 Check the oil level of the long gear of the straw thrower (B) and (J)
9.2.7 Change the oil of the long gear of the straw thrower (B) and (J)
9.2.8 Check the oil level of the short gear of the straw launcher (C) and (H)
9.2.9 Change the oil of the short gear of the straw launcher (C) and (H)
9.2.10 Check the oil level of the timing gear (A)
9.2.11 Change the timing gear oil (A)
9.2.12 Check the input gear oil level (G)
9.2.13 Change input gear oil (G)
9.2.14 Check the oil level of the rotor gears (K) and (M)
9.2.15 Change the oil in the rotor gears (K) and (M)
9.2.16 Check the oil level of the rotor gears (L) and (N)
9.2.17 Change the oil in the rotor gears (L) and (N)
9.3 Clutches
9.3.1 Check overload clutches
Clutch switch(A)
Star clutch (B)
Locking clutch (C)
9.4 Cardan shaft
9.4.1 Maintenance of cardan shafts
9.5 Chassis
9.5.1 Check tire pressure
9.5.2 Check the wheel nuts*
9.5.3 Check the transport wheel bearings*
9.6 Hydraulic installation
9.6.1 Check the hydraulic hoses
9.6.2 Check the pressure accumulator
9.7 Guide plate tips
9.7.1 Adjust the central tip of the guide plate
9.7.2 Check the feed fingers
9.8 Laying corn auger
9.8.1 Check the oil level of the laid corn auger
9.8.2 Change the oil in the laid corn auger
9.8.3 Change the hydraulic tank return filter*
9.9 Knife discs
9.9.1 Check the side arm squeegees
Check the drainer (A)
Adjust the drainer (A)
Check the drainers (B) and (D)
Adjust the drainer (B) or (D)
Check the drainer (C)
Adjust the drainer (C)
Check drainer (E)
Adjust the drainer (E)
9.9.2 Check the feeding area drainer
1. Distance from drainer to feed drum
Rotate the pivot frame
2. Distance from spacers to round bar
3. Console distances
4. Distance of the squeegee to the drum wall of the large feed disc cylinder
9.9.3 Check the blades
9.9.4 Replacing the blades
Screw the separator to the small blade disc
9.9.5 Check the separators
9.9.6 Preserve flexible conveyor caps
9.10 Framework
9.10.1 Check the length of the spring in the oscillating frame
9.10.2 Perform maintenance on the tension ropes of the folding kinematics
9.11 Feeding guidelines
9.11.1 Check the feed guide
9.11.2 Check the corn cob guide tube
9.11.3 Check the hoses of the feeding guides
9.12 Guided by the ground
9.12.1 Perform AUTO CONTOUR maintenance*
9.13 Assembly and body parts
9.13.1 Check the oscillating frame bearings
Upper Swing Frame Bearings
Lower Swing Frame Bearings
9.13.2 Check the adjustment of the side protection canvases*
9.13.3 Check the sliding pads
9.13.4 Eliminate crop remains
9.13.5 Clean the machine
9.13.6 Maintain the machine
9.13.7 Check the fixing material
9.14 Greasing scheme
9.14.1 Grease the lubrication points every 50 hours of service
9.14.2 Grease the lubrication points every 250 hours of service
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 ORBIS 900
11.1.1 EC declaration of conformity
12 Technical dictionary and abbreviations
12.1 Terms and explanations
12.1.1 Abbreviations
12.1.2 Technicalities