Claas Quadrant 3200 (744) Baler Operator Manual ES

File List:

00 0293 407 7.pdf

00 0293 407 7.pdf:

QUADRANT 3200 RotoFeedQUADRANT 3200 RotoCutQUADRANT 3200 FineCut
1 Regarding this instruction manual
1.1 General data
1.1.1 Application of this user manual
1.1.2 About this user manual
1.1.3 Technical characteristics
2 Security
2.1 General data
2.1.1 General information
2.1.2 Authorized use
2.1.3 Reasonably foreseeable misuse
2.1.4 Safety regulations
2.1.5 Symbols applicable to danger indications
2.1.6 Highway driving
2.1.7 Accident prevention
2.1.8 Waste disposal
2.1.9 Residual risks
2.2 Graphic danger symbols
2.2.1 Description
2.2.2 Location of safety stickers
2.3 Safety equipment
2.3.1 Signal lights
2.3.2 Reflective equipment
2.3.3 Surety
2.3.4 Wheel chocks
2.3.5 Parking brake
2.3.6 Flywheel brake
2.3.7 Hydraulic flywheel brake (option)
2.3.8 Locking the pick-up
2.3.9 Locking the bale exit ramp
3 Machine Description
3.1 Existing models
3.1.1 Designation of machines
3.2 Overview and functions
3.2.1 Left side
3.2.2 Right side
3.3 Work and service positions
3.3.1 General information
3.3.2 Front of the baler
3.3.3 Top of the baler
3.4 Identification plate and serial number
3.4.1 Spare parts and technical information
3.4.2 Position of the nameplates
3.4.3 Machine nameplate
3.4.4 Rudder nameplate
3.5 General operating principle
3.5.1 Bale pressing cycle
3.6 Control terminal
3.6.1 Control terminal
3.6.2 ISOBUS connection
3.7 Transmission and drive
3.7.1 Power transmission
3.7.2 Friction clutch
3.7.3 Main drive
3.7.4 Rotor drive
3.7.5 Carrier drive
3.7.6 Knotter operation
3.8 Reception of the harvest
3.8.1 Pick-up
3.8.2 Reducing rollers
3.9 Power set
3.9.1 Rotor
3.9.2 Cutting device (depending on equipment)
RotoCut Blades
FineCut blades with standard cutting floor
FineCut blades with sliding cutting floor
Standard RotoCut cutting floor
Standard FineCut cutting floor
Cutting floor with sliding
Protection against foreign bodies
False blades
False blade holder
3.9.3 Cutting device control console (depending on equipment)
3.9.4 Pre-chamber
3.9.5 Feeder
3.10 Pressing system
3.10.1 Piston and pressing channel
3.11 Tying system
3.11.1 Tying process
3.11.2 Thread boxes
3.11.3 Thread shortage indicator
3.11.4 Needles
3.11.5 Knotters
3.11.6 Turbofan
3.12 Unloading bales
3.12.1 Two-way key
3.12.2 Bale exit ramp
3.12.3 Bale exit ramp position detector
3.12.4 Bale unloading sensor (optional)
3.12.5 Humidity sensor (optional)
3.12.6 Bale ejector
3.13 Centralized lubrication
3.13.1 General information
3.13.2 Automatic centralized lubrication
3.14 Axis
3.14.1 General information
3.14.2 Single axis
3.14.3 Tandem axle
3.14.4 Tracking tandem axle
3.15 Service brake
3.15.1 General information
3.15.2 Pneumatic braking
3.15.3 Hydraulic braking
3.15.4 Active hydraulic braking
3.16 Hydraulic system
3.16.1 Hydraulic oil tank
3.16.2 Load sensing (option)
3.17 Equipment
3.17.1 Ladder
3.17.2 Front ladder support
3.17.3 Stirrup
3.17.4 Storage cabinet (option)
3.17.5 Electronic module and emergency box
3.17.6 12 V socket
4 Control and display instruments
4.1 CLAAS COMMUNICATOR
4.1.1 Presentation
4.1.2 Description of the CLAAS COMMUNICATOR Using menus
4.2 CLAAS OPERATOR
4.2.1 Presentation
4.3 ISOBUS Terminal
4.3.1 Presentation
4.3.2 General information
5 Technical data
5.1 Baler
5.1.1 General information
5.1.2 Dimensions
5.1.3 Weight
5.1.4 Hooking
5.1.5 Cardan shaft
5.1.6 Feeding and pressing
5.1.7 Tying device
5.1.8 Wheels
5.1.9 Hydraulic circuit
5.1.10 Screw tightening torques
5.1.11 Braking
5.1.12 Greasing and lubrication
5.1.13 Sound levels
5.2 Safety devices
5.2.1 Security screw
5.2.2 Overload safety
5.3 Tractor
5.3.1 Required power
5.3.2 PTO
5.3.3 Hookup
5.3.4 Electrical connections
5.3.5 Hydraulic connections
5.3.6 Hydraulic circuit and oil
5.3.7 Braking
6 Preparation of the machine
6.1 General data
6.1.1 First commissioning
6.1.2 Equipment control
6.2 Cardan shaft
6.2.1 Safety regulations
6.2.2 Cardan shaft adjustment
6.2.3 Adaptation of the cardan shaft length
6.2.4 Transformation kit, 8 grooves (optional)
6.2.5 Double-joint wide-angle gimbal
6.2.6 Positioning the cardan shaft
6.3 Trailer support
6.3.1 Recommendations
6.3.2 Types of fixing
6.3.3 Hitch fixing
6.3.4 Adaptation of the fork hitch/oscillating bar hitch
6.3.5 Hitching the baler to the tractor
6.3.6 Positioning the cardan shaft
6.4 Hydraulic connections
6.4.1 Location of flexible ducts
6.4.2 Sear and pick-up
6.4.3 Tractor with Load-Sensing hydraulic system with Power Beyond intake
6.4.4 Tractor with constant flow hydraulic system and Tractor with Load-Sensing hydraulic system without Power Beyond
6.4.5 Tractor with constant pressure hydraulic system
6.4.6 General hydraulic system of the baler equipped with RotoFeed
6.4.7 Tracking tandem axle (option)
6.4.8 Hydraulic flywheel brake (option)
6.5 Electrical connections
6.5.1 Marking of electrical cables
6.5.2 Lights
6.5.3 Battery cable (optional)
6.5.4 Power supply to the baler and CLAAS COMMUNICATOR
6.5.5 Power supply to the baler and CLAAS COMMUNICATOR – Baler equipped with the TELEMATICS on Implement option
6.5.6 Baler power supply with ISOBUS cable
6.6 Service brake
6.6.1 Hydraulic brake
6.6.2 Active hydraulic brake
6.6.3 Air brake
6.7 Tied
6.7.1 Yarn quality
6.7.2 Preparation
6.7.3 Thread tensioner adjustment
6.7.4 Thread placement
6.7.5 Placing the thread in the knotters
6.7.6 Checking the settings
6.8 Cutting device
6.8.1 Safety regulations
6.8.2 Control
6.8.3 Blade placement – Standard cutting floor
6.8.4 Placing the blades – Cutting floor with slide
6.8.5 Assembly of false blades (optional)
6.8.6 Unused blades and false blades
6.9 Machine loading
6.9.1 Lifting the baler
6.9.2 Baler stowage
7 Management
7.1 General data
7.1.1 Baler user
7.1.2 Opening doors and casings
7.2 Movements with the baler
7.2.1 Equipment control
7.2.2 Preparations for transportation
7.2.3 Road travel
7.2.4 Arrival at the field
7.2.5 Moving around the field
7.2.6 Parking
7.3 Before each use
7.3.1 Reminders
7.3.2 Cardan shaft
7.3.3 Baler maintenance
7.4 Commissioning in the field
7.4.1 Usage tips
7.4.2 Commissioning of the machine
cardan shaft
Material transfer system
After a machine stop
7.4.3 Bale exit ramp
7.4.4 Bale ejector
7.4.5 Tracking axis (option)
7.5 Pick-up
7.5.1 Important
7.5.2 Oscillating pick-up wheels
7.5.3 Foldable pick-up wheels
7.5.4 Pick-up height
Pick-up height depending on the material collected
7.5.5 Reducing rollers
7.6 Cutting device
7.6.1 Control console for the cutting device with slide (depending on equipment)
Using automatic mode
Lower the cutting frame to the blade change position
Raise the cutting frame to the working position
Automatic cycle interruption
Using manual mode
Activate the blades
Deactivate the blades
Raise the cutting frame
Lower the cutting frame
7.7 Bale parameters
7.7.1 Bale adjustments
7.8 CLAAS COMMUNICATOR
7.8.1 Pressing process
7.8.2 Pressing pressure
7.8.3 Bale length
7.8.4 Pre-chamber retention force
7.8.5 Cutting device (optional)
7.8.6 Automatic cleaning of the blades (depending on equipment)
7.8.7 Cutting frame
7.8.8 Pressing channel filling indicator (optional)
7.8.9 Manual activation of the tying process
7.8.10 Choice of work
7.8.11 Automatic lubrication (depending on equipment)
7.8.12 Setting name
7.8.13 Counters Menu
Maintenance indicator reset
7.8.14 Print customer or farm data
7.8.15 Faults
7.8.16 TELEMATICS on Implement (optional)
7.8.17 Task management (optional)
7.8.18 Functions assignable to programmable keys
7.9 Unclogging the baler
7.9.1 How to avoid traffic jams?
7.9.2 Safety regulations
7.9.3 Pick-up jam
7.9.4 Jam of the reduction rollers
7.9.5 Feed rotor jam (depending on equipment)
Rotor unclogging
Manual rotor unclogging
7.9.6 Cutting rotor jam (depending on equipment)
Mechanical unclogging of the rotor
Manual rotor unclogging
7.10 After use
7.10.1 Reminders
7.10.2 Baler protection
7.10.3 Disconnecting the baler
7.10.4 Daily checks
7.10.5 Daily cleaning
8 Incident and solution
8.1 Tied
8.1.1 Origin of tying problems
8.1.2 Resolution of tying problems
8.2 Centralized lubrication
8.2.1 Resolution of centralized lubrication problems
8.3 Control terminal
8.3.1 Faults displayed on the control terminal
8.3.2 Main drive and system
8.3.3 Transfer system
8.3.4 Hydraulic system
8.3.5 Bale exit ramp
8.3.6 Lack of thread
8.3.7 Tying failures
8.4 Electrical/electronic installation
8.4.1 Electrical circuit faults
9 Maintenance
9.1 General maintenance instructions
9.1.1 Maintenance and safety tips
9.1.2 Wheels and tires
9.1.3 Brakes
9.1.4 Hydraulic circuit
9.1.5 Chains
9.1.6 Crimping and tying device
9.1.7 Cardan shaft
9.1.8 Hitch
9.1.9 Cutting device
9.1.10 Protection devices
9.1.11 Screws and nuts
9.1.12 Lubrication and greasing
9.1.13 Inductive sensors
9.1.14 Welding work
9.1.15 Spare parts
9.2 Lubricant tables
9.2.1 Lubricants
9.3 Maintenance tables
9.3.1 Maintenance operations before harvest
9.3.2 Maintenance operations after the first 10 hours of service
9.3.3 Maintenance operations after the first 50 hours of service
9.3.4 Maintenance operations after the first 100 hours of service
9.3.5 Maintenance operations after the first 250 hours of service
9.3.6 Maintenance operations every 10 hours of service or every day
9.3.7 Maintenance operations every 50 hours of service
9.3.8 Maintenance operations every 100 hours of service
9.3.9 Maintenance operations every 250 hours of service
9.3.10 Maintenance operations every 15,000 bales
9.3.11 Annual maintenance operations or every 500 hours of service
9.3.12 Maintenance operations if necessary
9.4 Basic settings
9.4.1 Basic draft of the baler
Baler Adjustment Order
9.4.2 Carrier draft
9.4.3 Carrier Control Settings
9.4.4 Carrying comb
9.4.5 Counterblades
Bedknife adjustment
9.5 Gear maintenance operations
9.5.1 Main drive box
9.5.2 Fixing the main drive box
9.5.3 Elastomeric damping stops
9.5.4 Rudder angle transmission box
9.5.5 Feeder drive box
9.5.6 Top rotor angle transmission
9.5.7 Rotor and pick-up drive box
9.5.8 Knotter drive box
9.5.9 Flywheel brake
9.6 Maintenance operations on the clutch
9.6.1 Freewheel Friction Clutch
9.6.2 Main drive security screw
9.7 Axle and wheel maintenance operations
9.7.1 Single axis
9.7.2 Tandem axle
9.7.3 Tracking tandem axle
9.7.4 Wheel tightening check
9.7.5 Replacing the wheels
9.7.6 Wheel hub
9.7.7 Tire check
9.8 Brake maintenance operations
9.8.1 Hydraulic and active hydraulic braking
9.8.2 Pneumatic braking
9.8.3 Replacing the brake linings
9.9 Hydraulic system maintenance operations
9.9.1 Hydraulic tank
9.9.2 Protection against pressure overloads
9.9.3 Hydraulic pressure accumulator
9.10 Pick-up maintenance operations
9.10.1 Double worm screw pick-up (depending on equipment)
9.10.2 Pick-up with through worm screw (depending on equipment)
9.11 Tying maintenance operations
9.11.1 Start manual tying
9.11.2 Needles
9.11.3 Replacing the needle brake plates
Remove a needle brake
Disassembling a needle brake
Install a needle brake
Install a needle brake
9.11.4 Thread tensioner adjustment
9.11.5 Knotter settings
9.11.6 Tying actuator
9.11.7 Knotter shaft security screw
9.11.8 Replacing the knotter brake plates
Remove the brake from the knotters
Remove the brake from the knotters
Install the knotter brake
9.12 Hitch device maintenance operations
9.12.1 Checking the attachment hole fixation
9.12.2 Checking the rudder head fixation
9.13 Maintenance operations of the centralized lubrication system
9.13.1 Automatic centralized lubrication
9.14 Greasing scheme
9.14.1 Greasing intervals
9.14.2 Cardan shaft
9.14.3 Greasing points – 10 h
9.14.4 Grease points – 50 h
9.14.5 Greasing points – 100 h
9.14.6 Grease points – 250 h
9.15 Hibernation
9.15.1 General information
9.15.2 Cleaning
9.15.3 Greasing
9.15.4 Maintenance
9.15.5 Storage
10 Decommissioning and waste disposal
10.1 General data
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 General data
11.1.1 Declaration of conformity for CE
11.1.2 Declaration of conformity for CE