Claas Quadrant 3300 Rc Rf (757) Balers Repair Manual EN

File List:

00 0292 736 1.pdf

00 0292 736 1.pdf:

QUADRANT 3300
Table of contents
Introduction
General information
Handling of this manual
Texts and figures
Document structure based on subassemblies
Search and find
Directions
Abbreviations
Manual validity
General repair instructions
Technical data
Reason of damage
Spare parts
Welding work
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installation
Gib head key joints
Dismounting
Installation
Self-locking bolts
Liquid locking compound
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Ferrule fittings
Screwing in
Ferrule fitting leaks
Progressive ring fittings on hydraulic lines
Sealing cone fittings
Hydraulic hoses
Hose placement
Information on economic repairs
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings with ferrule DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865
Tightening torques for hydraulic male connectors DIN 3901
Tightening torques for adjustable-direction hydraulic male connectors according to ISO 6149-2 / ISO 11926-2 (3)
Tightening torques for hydraulic swing fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
Wheel tightening torques
Technical specifications
Lubricants
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
General information
Important note
Identification of warning and danger signs
General safety and accident prevention advice
Leaving the machine
Adjustment and maintenance work
Danger of injury from hydraulic liquid
Hydraulic accumulators
First-aid measures
Place the machine on axle stands
Decommission the machine
02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
Overview of the rotor drive gearbox
Removing the rotor drive gearbox
Fitting the rotor drive gearbox
Overview of the feed rake drive gearbox
Removing the feed rake drive gearbox coupling
Disassembling the coupling
Fitting the feed rake drive gearbox coupling
Assembling the coupling
Fitting the coupling
Removing the feed rake drive gearbox
Fitting the feed rake drive gearbox
0260 Universal drive shaft
Overview of rotor drive gearbox universal drive shaft
Removing the rotor drive gearbox universal drive shaft
Fitting the rotor drive gearbox universal drive shaft
Knotter gearbox drive shaft
Overview of the knotter gearbox drive shaft
Removing the drive shaft
Fitting the drive shaft
Setting the knotter drive gearbox
03 Chassis
Single axle
Overview of the single axle
Removing a wheel hub
Fitting a wheel hub
Tandem axle
Overview of the tandem axle
Overview of the tandem suspension
Trailing tandem axle
Overview of the trailing tandem axle
Trailing axle checks and adjustments
Checking the wheel alignment
Adjusting the wheel alignment
Adjusting the locking cylinders
Checking and adjusting the wheel angle
Checking the play in the pivot axes
Correcting the play in the pivot axes
0410 Service brake trailed machine
Brake mechanism
Securing the single axle braking components
Securing the tandem axle braking components
Securing the trailing tandem axle braking components
Setting the brake control lever
Setting the brake control lever
Pneumatic brakes
Overview of the pneumatic brake cylinder
Technical specifications for pneumatic brake cylinders
Removing a pneumatic brake cylinder
Fitting a pneumatic brake cylinder
Overview of the pneumatic brake system
Hydraulic brakes
Overview of the hydraulic brake cylinder
Removing a hydraulic brake cylinder
Fitting a hydraulic brake cylinder
Overview of the hydraulic safety brake (depending on equipment)
0415 Parking brake
Parking brake
Overview of the parking brake
Adjusting the parking brake
0725 Drawbar
Overview of the drawbar head
Removing the drawbar head
Fitting the drawbar head
Overview of the drawbar
Jack stand overview
09 Hydraulic system
0900 Hydraulic system – General
Damage to the hydraulic system
General rules
0905 Hydraulic oil tank
Hydraulic oil reservoir
Hydraulic oil reservoir (1010) – Overview
Removing the hydraulic oil reservoir (1010)
Fitting the hydraulic oil reservoir (1010)
0910 Pumps
Hydraulic pumps
Hydraulic pumps (2036 – 2038) – Overview
0915 Hydraulic lines
Oil filter
Hydraulic oil filter (1002 – 7004) – Overview
0920 Valves
Main hydraulic block
Main block – Overview
Pick-up pressure limit valve block
Pick-up pressure limit valve block – Overview
Removing the pick-up pressure limit valve
Disassembling the pick-up pressure limit valve
Assembling the pick-up pressure limit valve
Fitting the pick-up pressure limit valve
Bale chamber overpressure detector block
Bale chamber overpressure detector block – Overview
Removing the bale chamber overpressure detector block
Disassembling the bale chamber overpressure detector block
Assembling the bale chamber overpressure detector block
Fitting the bale chamber overpressure detector block
Adjusting the overpressure detector
External circuit hydraulic block – RotoFeed
External circuit hydraulic block – RotoFeed – Overview
External circuit hydraulic block – RotoCut
Inlet unit – Overview
Knife and cutting frame control blocks – Overview
Ejector/bale ramp control block – Overview
0980 Hydraulic circuit diagram
Hydraulic diagram – internal circulation
Hydraulic diagram – ejector/bale ramp control
Hydraulic diagram – jack stand / pick-up control
Hydraulic diagram – trailing axle / flywheel brake control
20 Crop feeding
2020 Pick-up
Overview of the pick-up
Removing a pick-up cylinder
Fitting a pick-up cylinder
Removing the pick-up chain
Fitting the pick-up chain
Removing the pick-up
Fitting the pick-up
2025 Tines / Tine bars
Overview of a tine carrier
Removing a tine
Fitting a tine
21 Feeder unit
2125 Rotor
Overview of the rotor chassis – fixed RotoFeed
Removing the rotor chassis
Fitting the rotor chassis
Disassembling the rotor chassis
Removing the scraper
Fitting the scraper
Removing the right-hand bearing
Fitting the right-hand bearing
Removing the rotor
Fitting the rotor
Removing the left-hand bearing
Fitting the left-hand bearing
2130 Feed rake
Alternating feeder
Overview of the feed rake
Removing the feed rake
Removing the feed rake arm
Disassembling the feed rake arm
Assembling the feed rake arm
Fitting the feed rake arm
Fitting the feed rake
Overview of the curved ribs
Removing the curved ribs
Fitting the curved ribs
Overview of the feed rake control
Removing the feed rake tie bar
Disassembling the tie bar
Fitting the feed rake tie bar
Assembling the tie bar
Setting the upper position of the feed rake
Removing the balancer arm
Removing the bearing
Fitting the balancer arm
Assembling the bearing
Overview of the restrictor cylinder
Removing the restrictor cylinder
Fitting the restrictor cylinder
Overview of the differential cylinder
Removing the differential cylinder
Fitting the differential cylinder
Adjusting the differential cylinder
Overview of the feed rake control lever
Removing the feed rake control lever
Disassembling the feed rake control lever
Assembling the feed rake control lever
Fitting the feed rake control lever
Overview of base plates
Removing the base plates
Removing a pocket shaft
Fitting a pocket shaft
Adjusting the pocket shaft sensors (B205) and (B205-1)
Fitting the base plates
Basic settings for the alternating feeder
45 Baling system
4505 Baling chamber
Bale chamber
Overview of bale chamber pressure plates
Removing a lateral pressure plate
Fitting a lateral pressure plate
Removing the upper pressure plate
Fitting the upper pressure plate
Removing the lower pressure plate
Fitting the lower pressure plate
Removing the chamber angle bars
Upper left angle bar
Upper right angle bar
Lower left angle bar
Lower right angle bar
Fitting the chamber angle bars
Upper left angle bar
Upper right angle bar
Lower left angle bar
Lower right angle bar
Removing the chamber lateral tie bars
Fitting the chamber lateral tie bars
Bale chamber retainers
Overview of bale chamber retainers
Removing an upper retainer
Disassembling an upper retainer
Assembling an upper retainer
Fitting an upper retainer
Removing a lower retainer
Central retainer
Lateral retainer
Fitting a lower retainer
Central retainer
Lateral retainer
Removing a chamber lateral retainer
Fitting a chamber lateral retainer
Removing the counter-knives
Fitting the counter-knives
Adjusting the counter-knives
Overview of the octogon
Removing the octagon
Fitting the octagon
Metering wheel
Overview of the metering wheel
Removing/disassembling the metering wheel
Overview of the metering wheel bearing
Assembling/fitting the metering wheel
Octogon hydraulic system
Overview of the octogon hydraulic ducts
Removing the accumulator from the bale chamber
Fitting the accumulator on the bale chamber
Overview of upper cylinder of the bale chamber
Removing the upper cylinder of the bale chamber
Fitting the upper cylinder of the bale chamber
Overview of lateral cylinder of the bale chamber
Removing a bale chamber lateral cylinder
Fitting a bale chamber lateral cylinder
4510 Baling ram
Baling piston
Overview of the baling piston
Removing the piston connecting rods
Removing the piston connecting rods wear rings
Fitting the piston connecting rods wear rings
Fitting the piston connecting rods
Removing the piston knives
Fitting the piston knives
Removing the bearing rollers
Fitting the bearing rollers
Adjusting the bearing rollers
Adjusting a single roller
Setting several rollers
Removing the scraper blades for the bearing channel
Front scraper
Rear scraper
Fitting the scraper blades for the bearing channel
Front scraper
Rear scraper
Removing the lateral angle bars
Fitting the lateral angle bars
Removing the runners
Fitting the runners
Bale chamber dimension
Piston dimension
Determining the number of shims
Overview of the bearing channels
Removing the bearing channels
Fitting the bearing channels
Removing the piston
Fitting the piston
Checking the alignment of the piston in the bale chamber
Correct alignment
Incorrect alignment
Adjusting the alignment of the piston in the bale chamber
Correct alignment
Incorrect alignment
Incorrect alignment
46 Tying system
4605 Tying material
Overview of the twine boxes
Removing the twine box
Fitting the twine box
Removing the twine brake
Disassembling the twine brake
Assembling the twine brake
Fitting the twine brake
Adjusting the twine brake
Removing the twine route baffle plate
Fitting the twine route baffle plate
Adjusting the twine route baffle plate
4620 Knotter
Knotter chassis
Overview of the knotter plates
Removing the front plate
Fitting the front plate
Removing the right side plate
Fitting the right side plate
Removing the left side plate
Fitting the left side plate
Knotter assembly
Overview of the complete knotters
Removing a complete knotter
Removing a knotter base plate
Disassembling a knotter base plate
Disassembling a knotter
Assembling a knotter
Assembling a knotter base plate
Fitting a knotter base plate
Fitting a complete knotter
Setting the knotters
Knotter hook pushrod springs
Twine retainer plate spring
Knotter connecting rods
Twine guide pin
Overview of the intermediate shaft
Removing the intermediate shaft
Disassembling the intermediate shaft
Assembling the intermediate shaft
Fitting the intermediate shaft
Adjusting the position of the components on the shaft
Overview of the knotter shaft
Removing a knotter shaft bearing
To remove a bearing:
Fitting a knotter shaft bearing
To refit a bearing:
Removing the knotter shaft
Disassembling the knotter shaft
Assembling the knotter shaft
Fitting the knotter shaft
Overview of the insufficient twine detectors
Removing an antenna support
Fitting an antenna support
Overview of the pivoting shaft
Removing the pivoting shaft
Fitting the pivoting shaft
Overview of the control shaft
Removing the control shaft
Fitting the control shaft
Tying release device
Overview of the tying release
Removing the gear motor assembly
Disassembling the gear motor assembly
Assembling the gear motor assembly
Fitting the gear motor assembly
Removing the handle from the tying release
Fitting the handle on the tying release
Removing the tying release lever
Fitting the tying release lever
Removing the tying release sensor
Fitting the tying release sensor
Adjusting the tying release sensor
Knotter blower
Overview of the turbofan
Removing a diffuser
Fitting a diffuser
Overview of the turbofan drive
Removing the turbofan drive
Fitting the turbofan drive
Removing the turbofan
Fitting the turbofan
Disassembling the turbofan
Assembling the turbofan
Exploded view of the needle return tie bars
Removing the needle return tie bars
Disassembling the needle return tie bars
Assembling the needle return tie bars
Fitting the needle return tie bars
Setting the needle return tie bars
Overview of the needle tie bars
Removing a round needle tie bar
Fitting a round needle tie bar
Setting the needle top dead centre
Removing a needle return lever
Fitting a needle return lever
Overview of the needle arm
Removing a needle
Disassembling a needle
Assembling a needle
Fitting a needle
Needle height
Position of the needles
Removing the needle beam
Fitting the needle beam
Removing a needle brake
Disassembling a needle brake
Assembling a needle brake
Fitting a needle brake
Removing a needle arm
Fitting a needle arm
Overview of the needle shaft
Removing a needle shaft bearing
To remove a bearing:
To refit a bearing:
Fitting a needle shaft bearing
Removing the knotter brake
Disassembling the knotter brake
Assembling the knotter brake
Fitting the knotter brake
Removing the needle shaft handle
Fitting the needle shaft handle
Removing the release pin
Fitting the release pin
Removing the needle shaft
Disassembling the needle shaft
Assembling the needle shaft
Fitting the needle shaft
Tying system basic settings
60 Crop discharge / straw discharge
6040 Bale discharge
Overview of the bale ramp sensor (B128)
Removing the bale ramp sensor (B128)
Fitting the bale ramp sensor (B128)
Adjusting the bale ramp sensor (B128)
Overview of the bale ramp
Removing the bale ramp
Disassembling the bale ramp
Disassembling the intermediate rollers
Disassembling the rear roller
Assembling the bale ramp
Assembling the rear roller
Assembling the intermediate rollers
Fitting the bale ramp
Overview of bale discharge sensor (B101)
Removing the bale discharge sensor (B101)
Fitting the bale discharge sensor (B101)
Adjusting the bale discharge sensor (B101)
Overview of the cylinders and hoses for the bale ramp
Removing the bale ramp cylinder
Fitting the bale ramp cylinder
Removing the bale ramp cylinder valve
Fitting the bale ramp cylinder valve
Bale ejector
Overview of the bale ejector
Removing the lower pressure plate central beam
Fitting the lower pressure plate central beam
Removing the bale ejector
Disassembling the bale ejector
Removing a cam
Removing a pin
Removing a pad
Assembling the bale ejector
Assembling a cam
Assembling a pin
Assembling a pad
Fitting the bale ejector
Removing the bale ejector cylinder
Fitting the bale ejector cylinder
Overview of the two-way valve
Removing the two-way valve (6033)
Fitting the two-way valve (6033)
Adjusting the sensor (B113) on the two-way valve
75 Central lubrication system
7510 Distributor
Distribution diagrams
Overview of distributors – Fixed axle
Overview of distributors – Trailing axle
Main distributor
Distribution with fixed axle
Distribution with trailing axle
Distributor 1 – Feed rake control lubrication
Distributor 2 – Right side knotter chassis lubrication
Distributor 3 – Left side knotter chassis lubrication
Distributor 4 – Knotter lubrication
Distributor 5 – Piston lubrication
Distributor 6 – Trailing axle lubrication (depending on equipment)
Removing the lubrication pump
Fitting the lubrication pump
80 Various components / Machine body
8025 Panellings / Hoods
Knotter covers
Overview of the knotter covers
Removing the knotter covers
Fitting the knotter covers
Side doors
Overview of the side doors
Removing the side doors
Fitting the side doors