Claas Rollant 540 Rc Rf (J03) Baler Operator Manual ES

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00 0302 016 8.pdf

00 0302 016 8.pdf:

User manual
1. Introduction
1.1 General information
1.1.1 Application of this manual
1.1.2 Information about this instruction manual
1.1.3 Symbols and indications
1.1.4 Optional equipment
1.1.5 Qualified specialized workshop
1.1.6 Maintenance instructions
1.1.7 Information regarding warranty
1.1.8 Spare parts and technical issues
1.2 Proper application of the machine
1.2.1 Authorized use
1.2.2 Reasonably foreseeable misuse
2 Security
2.1 Recognize warning signs
2.1.1 Danger symbols
2.1.2 Keyword
2.2 Safety instructions
2.2.1 Meaning of the instruction manual
2.2.2 Observe graphic danger symbols and alarm indications
2.2.3 Requirements for all people working with the machine
2.2.4 Children in danger
2.2.5 Dangerous areas
2.2.6 Position yourself between the tractor and the machine
2.2.7 Accompanying persons
2.2.8 Couple the tractor with the machine
2.2.9 Risk of injury due to rotating shafts
2.2.10 Construction modifications
2.2.11 Optional equipment and spare parts
2.2.12 Control of the tractor in operation
2.2.13 Use only after correct start-up
2.2.14 Technical status
2.2.15 Danger due to machine breakdowns
2.2.16 Comply with technical limit values
2.2.17 Danger due to coasting parts
2.2.18 Maintain functional protection devices
2.2.19 Personal protective equipment
2.2.20 Wear appropriate clothing
2.2.21 Remove dirt and loose objects
2.2.22 Prepare the machine for road traffic
2.2.23 Dangers when driving on the road and in the countryside
2.2.24 Park the machine safely
2.2.25 Parking without supervision
2.2.26 Consumables that do not meet the requirements
2.2.27 Safe handling of consumables and auxiliary materials
2.2.28 Environmental protection and waste disposal
2.2.29 Fire protection
2.2.30 Very dangerous electrical discharge from overhead power lines
2.2.31 Electrical shock from electrical equipment
2.2.32 Liquids under pressure
2.2.33 Pressurized air
2.2.34 Hot surfaces
2.2.35 Work only on the stopped machine
2.2.36 Maintenance work and repair work
2.2.37 Machine parts and lifted loads
2.2.38 Risks derived from welding work
2.3 Graphic danger symbols
2.3.1 Structure of graphic hazard symbols
2.3.2 Location of safety stickers
3 Machine Description
3.1 Existing models
3.1.1 Designation of machines
3.2 Overview and functions
3.2.1 Left side
3.2.2 Right side
3.2.3 Roller identification
3.3 Safety equipment
3.3.1 Signal lighting
3.3.2 Reflective equipment*
3.3.3 Surety
3.3.4 Shims
3.3.5 Holding cable*
3.3.6 Parking brake*
3.3.7 Tailgate lock
3.3.8 Locking the plastic belt guide rollers*
3.3.9 Locking the pick-up
3.3.10 Fire extinguisher*
3.4 Work and service positions
3.4.1 General information
3.4.2 Front of the baler
3.5 Identification plates and identification numbers
3.5.1 Spare parts and technical information
3.5.2 Identification number or VIN code
3.5.3 Machine identification plate
Identification plate for machines with European approval
Identification plate for machines without European approval
Identification plate for the countries of the Customs Union (Belarus, Kazakhstan, Russia)
3.5.4 Rudder identification plate*
3.5.5 Axle identification plate
3.6 Machine information
3.6.1 Location of information stickers
3.7 General operating principle
3.7.1 Bale pressing cycle
3.8 Control terminal
3.8.1 CEMIS 700*
3.8.2 COMMUNICATOR*
3.8.3 OPERATOR*
3.8.4 ISOBUS connection*
3.9 Trailer support
3.9.1 Types of coupling
3.10 Transmission and drive
3.10.1 Power transmission
3.10.2 Main drive
3.10.3 Pick-up drive
3.10.4 Rotor drive*
3.10.5 Drive Chains
3.11 Harvest harvest
3.11.1 Pick-up
3.11.2 Pick-up wheels
3.11.3 Compactor*
3.11.4 Short straw plate*
3.11.5 Reduction roller*
3.11.6 Double reduction roller*
3.12 Power supply unit
3.12.1 Rotor
3.12.2 Rotor frame with folding bottom*
3.12.3 ROTO CUT* cutting device
3.13 Pressing system
3.13.1 Pressing chamber and rollers
3.13.2 MPS (Maximum Pressure System or oscillating segment)
3.13.3 Pressing cycle
3.14 Tying system
3.14.1 Tying categories and types
3.14.2 Standard tying
3.14.3 Comfort binding
3.14.4 Tying with mesh
3.14.5 Tied with plastic tape
3.14.6 Tying adjustment
3.14.7 Thread box*
3.14.8 Mesh reserve*
3.14.9 Plastic tape / mesh reserve*
3.14.10 Mesh compartment*
3.14.11 Plastic tape/mesh compartment*
3.14.12 Deflector
3.15 Unloading bales
3.15.1 Bale unloading ramp
3.16 Lubrication system (oil)
3.16.1 Automatic chain lubrication
3.17 Lubrication system (grease)
3.17.1 Manual lubrication
3.17.2 Manual centralized lubrication*
3.17.3 Electric automatic centralized lubrication*
3.18 Brake
3.18.1 General information
3.18.2 Hydraulic braking*
3.18.3 Active hydraulic braking*
3.18.4 Pneumatic braking*
3.19 Hydraulic system
3.19.1 Baler Hydraulic Block
Standard hydraulic system*
Continuous circulation comfort* hydraulic system
3.19.2 Hydraulic circuit filter
3.19.3 Continuous hydraulic circulation*
3.19.4 Load Sensing*
3.20 Equipment
3.20.1 Ladder
3.20.2 Stirrup
3.20.3 Electronic module
3.20.4 Anti-theft*
3.20.5 Working lighting*
3.20.6 Shaft shims
4 Control and display instruments
4.1 CEMIS 700
4.1.1 Presentation
4.1.2 Description of the CEMIS 700 menus
Menu
Menu
Menu
Menu
Menu
Menu
Menu
4.1.3 Description of the CEMIS 700 menus
Menu
Menu
Menu
Menu
Menu
Menu
Menu
4.2 COMMUNICATOR II
4.2.1 Presentation
4.3 OPERATOR
4.3.1 Presentation
4.4 ISOBUS Terminal
4.4.1 Presentation
4.4.2 General information
5 Technical data
5.1 Baler
5.1.1 Dimensions
5.1.2 Weight
5.1.3 Hookup
5.1.4 Cardan shaft
5.1.5 Feeding and pressing
5.1.6 Tying device
5.1.7 Wheels
5.1.8 Hydraulic circuit
5.1.9 Screw tightening torques
5.1.10 Braking
5.1.11 Greasing and lubrication
5.1.12 Sound levels
5.2 Safety devices
5.2.1 Security screw
5.2.2 Torque limiter
5.3 Inputs
5.3.1 Lubricants
5.3.2 Tying thread
5.3.3 Tying mesh
5.3.4 Plastic tying tape
5.4 Tractor
5.4.1 Required power
5.4.2 Maximum authorized mass of the towing vehicle
5.4.3 Hooking
5.4.4 PTO
5.4.5 Electrical connections
5.4.6 Hydraulic connections
Standard hydraulic system*
Continuous circulation comfort* hydraulic system
5.4.7 Hydraulic circuit and oil
5.4.8 Braking
6 Preparation of the machine
6.1 Turn off the machine and secure it
6.1.1 Stop and secure the tractor and machine
6.2 Adapt the tractor
6.2.1 Check the tractor power take-off protection device
6.2.2 Adapt the tractor’s pneumatic brake equipment
6.2.3 CEMIS 700* assembly
6.2.4 Assemble COMMUNICATOR II*
6.2.5 Assemble OPERATOR*
6.2.6 Battery cable*
6.3 Adapt the machine
6.3.1 Recommendations
6.3.2 Adaptation of the fork hitch / swing bar hitch
6.3.3 Cardan shaft coupling
6.3.4 Adaptation of the cardan shaft length
6.4 Hooking up the machine
6.4.1 Holding cable*
6.4.2 Cardan shaft safety regulations
6.4.3 Positioning the cardan shaft
Gimbal support
Checking the steering angle
6.4.4 Hydraulic connections
6.4.5 Machine with standard hydraulic system*
6.4.6 Machine with comfort hydraulic system* not equipped with Load-Sensing
6.4.7 Machine with comfort hydraulic system* equipped with Load-Sensing and tractor equipped with Load-Sensing
6.4.8 Machine with comfort hydraulic system* equipped with Load-Sensing and tractor not equipped with Load-Sensing
6.4.9 Hydraulic brake*
6.4.10 Active hydraulic brake*
6.4.11 Air brake*
6.4.12 Identification of electrical cables
6.4.13 Lighting
6.4.14 Power supply to the baler and CEMIS 700
6.4.15 Power supply to the baler and COMMUNICATOR*
6.4.16 Power supply to the baler and OPERATOR*
6.4.17 Baler power supply with ISOBUS cable*
6.5 Prepare for use at work
6.5.1 Pick-up wheels
Placing the pick-up wheels in working position
Placing the pick-up wheels in transport position
6.5.2 Foldable swivel pick-up wheels*
6.5.3 Pick-up height
6.5.4 Compactor
6.5.5 Reduction roller*
6.5.6 Double reduction roller*
6.6 Tying with thread
6.6.1 Yarn quality
6.6.2 Preparation
6.6.3 Thread placement
6.6.4 Twine tying selection*
6.7 Tying with mesh
6.7.1 Mesh quality
6.7.2 Preparation
6.7.3 Placing a mesh roll
Placing the mesh roll in the mesh compartment
Centering the mesh roll in the mesh compartment
6.7.4 Mesh placement
6.7.5 Mesh tension
6.7.6 Selection of standard mesh tying*
6.8 Tied with plastic tape/mesh
6.8.1 Mesh quality
6.8.2 Quality of plastic tying tape
6.8.3 Placing the roll of plastic tape* or mesh*
6.8.4 Placing the plastic tape
6.8.5 Mesh placement
6.8.6 Stretching of the plastic tape / tension of the mesh – Adjustment of the tying brake
6.9 Unloading bales
6.9.1 General information
6.9.2 Assembly of the bale unloading ramp
Remove the bale unloading ramp
6.10 Cutting device
6.10.1 Safety regulations
6.10.2 Control
6.10.3 Placing the blades*
6.10.4 Placing the false blades*
6.10.5 Unused blades and false blades*
6.11 Load the machine
6.11.1 Lifting points
6.11.2 Elevation
6.11.3 Baler stowage
7 Management
7.1 General information
7.1.1 Baler user
7.1.2 Opening of doors, covers and crankcases
Side gates
Left pick-up crankcase
Top deck
7.1.3 Raise/lower the pick-up
7.1.4 Activation / deactivation of the ROTO CUT blades*
7.1.5 Raising/lowering the folding bottom*
7.1.6 Opening/closing the tailgate
7.1.7 Resetting the tying blade
7.2 Movements with the baler
7.2.1 Equipment control
7.2.2 Preparations for transportation
7.2.3 Road travel
7.2.4 Arrival at the field
7.2.5 Moving around the field
7.2.6 Parking
7.3 Before each use
7.3.1 Reminders
7.3.2 Cardan shaft
7.3.3 Baler maintenance
7.3.4 Equipment control
7.3.5 Periods of intense heat
7.4 Commissioning in the field
7.4.1 Usage tips
7.4.2 Tips for using tying with plastic tape*
Rolls of plastic tape
Crimping/tying parameters
Bale covering
Bale exit from the pressing chamber
Extreme conditions
7.4.3 Commissioning of the machine
7.5 Pick-up
7.5.1 Important
7.6 Pressing
7.6.1 MPS* (Maximum Pressure System or oscillating segment)
Settings
Deactivation of MPS
7.7 Tied
7.7.1 Tying type selection*
Tied with mesh/thread
Tied with plastic tape/mesh*
7.7.2 Setting the number of thread turns
7.7.3 Adjustment of the number of mesh turns
Tied with comfort mesh*
Tied with standard mesh*
Adjustment system
Eccentric stop position
Adjustment of the number of mesh turns
7.7.4 Adjusting the number of turns of the plastic tape*
Tied with comfort plastic tape*
7.7.5 Changing the roll of plastic tape* or mesh* in the tying process
7.8 Bale parameters
7.8.1 Bale parameter settings
pressing pressure
Comfort machines*
Standard machines*
recommendations
MPS* (Maximum Pressure System or oscillating segment)
Tied with standard thread/mesh*
tied with thread
tied with mesh
Tied with comfort mesh*
Tied with plastic tape/mesh*
Tied with plastic tape
tied with mesh
7.9 CEMIS 700
7.9.1 Display and navigation
7.9.2 Using the virtual keyboard
7.9.3 Menu
7.9.4 Task name
7.9.5 Pressing-tying cycle
Stages of the pressing-tying process (standard machines)
Stages of the pressing-tying process (Comfort machines)
7.9.6 Menu
Adjustment of usage parameters (standard machines)
Usage parameters (standard machines)
Tying type selection*
Adjustment
Tying time
Adjustment
Beep as end of bale approaches
Adjustment
Bale unloading ramp
Adjustment
Interval between 2 automatic lubrications*
Adjustment
Adjustment of usage parameters (Comfort machines)
Usage parameters (Comfort machines)
Tying time
Tied with plastic tape*
tied with mesh
Tying time adjustment
Number of turns of plastic tape* or mesh*
Adjustment
Tying type selection*
Adjustment
Stretching the plastic tape
Adjustment
mesh tension
Adjustment
pressing pressure
Adjustment
Number of ROTO CUT blades with selection*
Adjustment
Automatic tailgate opening
Adjustment
Opening the tailgate before tying
Adjustment
Automatic cleaning of the ROTO CUT* blades
Adjustment
Beep as end of bale approaches
Adjustment
Bale unloading ramp
Adjustment
Interval between 2 automatic lubrications*
Adjustment
7.9.7 Tying type selection*
Standard machines
Comfort machines
7.9.8 Automatic centralized lubrication*
7.9.9 Pressing pressure
7.9.10 Manual tying trigger
7.9.11 Tying delay
7.9.12 ROTO CUT*/ ROTO FEED*/ Folding bottom*
Standard machines
Activation/deactivation of the ROTO CUT blades
Raising/lowering the ROTO CUT* folding bottom
ROTO FEED* folding bottom raising/lowering
Comfort machines
Activation/deactivation of the ROTO CUT blades
Raising/lowering the ROTO CUT folding bottom
7.9.13 Opening the tailgate
Standard machines
Manual tailgate opening/closing
Comfort machines
Automatic tailgate opening/closing
Manual tailgate opening/closing
7.9.14 Faults
7.9.15 DTC faults
7.9.16 Faults
7.9.17 Monitoring of sensors and actuators
Sensors and actuators
Standard machines
Comfort machines
7.10 COMMUNICATOR II
7.10.1 General information
7.10.2 Functions assignable to programmable keys
7.11 Unclogging the baler
7.11.1 How to avoid traffic jams?
7.11.2 Safety regulations
7.11.3 Unclogging the pick-up
7.11.4 Unclogging the pick-up with double reduction roller*
7.11.5 Unclogging the rotor*
7.12 After use
7.12.1 Reminders
7.12.2 Immobilization of the baler
7.12.3 Daily checks
7.12.4 Daily cleaning
7.13 Unhooking the machine
7.13.1 Holding cable*
7.13.2 Uncoupling the baler
Electric connections
Lightning
Control terminal*
ISOBUS connection*
Hydraulic connections
Standard hydraulic system*
Comfort hydraulic system*
Comfort hydraulic system with *
Braking*
Hydraulic brake*
Active hydraulic brake*
Air brake*
cardan shaft
Guarantor
8 Incident and solution
8.1 General information
8.1.1 Sensors
8.2 Control terminal
8.2.1 General information
8.2.2 Pressing pressure
8.2.3 Folding bottom
8.2.4 Tying with thread*
8.2.5 Tying with mesh*
8.2.6 Tied with plastic tape*
8.2.7 Unloading the bale
8.2.8 Hydraulic system
8.2.9 DTC faults
8.3 Tying system
8.3.1 Origin of the problems
8.3.2 Tying with thread*
8.3.3 Tying with mesh*
8.3.4 Tied with plastic tape / mesh*
8.4 Lubrication system
8.4.1 Origin of problems
8.4.2 Troubleshooting
8.5 Greasing system
8.5.1 Troubleshooting
8.6 Other functions
8.6.1 General functions
9 Maintenance
9.1 General maintenance instructions
9.1.1 Maintenance and safety tips
9.1.2 Wheels and tires
9.1.3 Brakes
9.1.4 Hydraulic circuit
9.1.5 V-belt
9.1.6 Chains
9.1.7 Cardan shaft
9.1.8 Protection devices
9.1.9 Inductive sensors
9.2 Maintenance tables
9.2.1 Before harvest
9.2.2 After the first 10 hours of service
9.2.3 After the first 50 hours of service
9.2.4 Every 10 hours of service or daily
9.2.5 Every 50 hours of service
9.2.6 Every 100 hours of service
9.2.7 Every 250 hours of service
9.2.8 Every 500 hours of service or annually
9.3 Greasing scheme
9.3.1 Greasing intervals
9.3.2 Cardan shaft
9.3.3 Greasing points – 10 h
9.3.4 Grease points – 50 h
9.3.5 Greasing points – 100 h
9.3.6 Grease points – 250 h
9.4 Gear maintenance operations
9.4.1 Transmission box 540 rpm
9.4.2 Transmission box 1000 rpm
9.4.3 Drive chain tensioners
9.5 Axle and wheel maintenance operations
9.5.1 Tire check
9.5.2 Checking wheel tightening
9.5.3 Replacing the wheels
9.5.4 Wheel hub
9.6 Brake maintenance operations
9.6.1 General information
9.6.2 Hydraulic* and active hydraulic braking*
Checking the braking system
brake cylinder
braking lever
Safety brake* (active hydraulic brake)
9.6.3 Pneumatic braking*
Checking the braking system
Circuit filtering
Cleaning the filters
Bleeding the compressed air tank
Checking the compressed air tank
braking lever
Pneumatic brake cylinder control
Safety brake
9.6.4 Replacing the brake linings
9.7 Hitch device maintenance operations
9.7.1 Fixing the hitch device and rudder
9.8 Hydraulic system maintenance operations
9.8.1 Hydraulic oil filter
9.9 Pick-up maintenance operations
9.9.1 Pick-up drive chains
9.9.2 Pick-up security screw
9.9.3 Pick-up tensioner
9.10 Pressing chamber maintenance operations
9.10.1 Deflector
9.10.2 Cleaning the roller
9.11 Tying maintenance operations
9.11.1 Tying with thread
9.11.2 Tying with mesh – Tying with plastic tape/mesh
Rubber roller / pinch roller
Pinch roller springs
Mesh brake spring
Mesh Roll Brake Spring
Tying blade reset
Adjustment
9.12 Bale unloading maintenance operations
9.12.1 Bale unloading ramp
9.13 Lubrication system (oil) maintenance operations
9.13.1 Chain lubrication
9.14 Lubrication system (grease) maintenance operations
9.14.1 Manual centralized lubrication*
9.14.2 Electric automatic centralized lubrication*
9.15 Bodywork maintenance operations
9.15.1 Fire extinguisher*
9.16 Hibernation
9.16.1 General information
9.16.2 Cleaning
9.16.3 Greasing
9.16.4 Maintenance
9.16.5 Storage
10 Decommissioning and waste disposal
10.1 General information
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 ROLLANT 540
11.1.1 Declaration of conformity for CE