Claas Scorpion 6030 Cp (K10) Telehandlers Technical System EN

File List:

00 0291 635 3.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0291 635 3.pdf:

SCORPION
6030 compact
Contents
1 Machine specifications (overview)
1.1 Machine outside view
1.2 Inside of cab (overview)
1.3 Instrument panel, multifunctional lever, switch consoles (overview)
1.4 Notes on the repair manual
1.5 Type labels and component numbers
1.6 Frame
1.7 Engine
1.8 Drive
1.9 Oil/water fan
1.10 Axles
1.11 Service and parking brake
1.12 Steering system
1.13 Work hydraulics
1.14 Electrical system
1.15 Tyres
1.16 Weights
1.17 Trailer couplings: trailer weight/drawbar load
1.18 Noise levels
1.19 Vibration
1.20 Coolant compound table
1.21 Tightening torques
1.22 Payload: bucket
1.23 Payload: pallet forks load diagram
1.24 Payload: pallet forks (Australia)
1.25 Payload: bucket (Australia)
1.26 Dimensions with bucket
1.27 Dimensions with pallet forks
3 Maintenance and servicing work
3.1 Explanation of symbols on the maintenance label
3.2 Maintenance label
3.3 Fluids and lubricants (overview)
3.4 Maintenance plan (overview)
3.5 Introduction
3.6 Safety strut for telescopic boom
3.7 Fuel system
3.8 Maintenance of engine lubrication system
3.9 Maintenance of the engine and hydraulics cooling system
3.10 Cleaning the radiator with the reversing fan (option)
3.11 Air filter maintenance
3.12 Maintenance: V-belts
3.13 Gearbox and axle maintenance
3.14 Safety instructions regarding the hydraulic system
3.15 Monitoring the hydraulic oil and the return filter
3.16 Checking the hydraulic oil level
3.17 Adding hydraulic oil
3.18 Replacing the return filter of the hydraulic system
3.19 Replacing hydraulic oil
3.20 Important notices on the use of biodegradable oil
3.21 Checking hydraulic pressure lines
3.22 Lubrication work
3.23 Maintenance of the brake system
3.24 Replacing/bleeding the service brake fluid with bleed equipment
3.25 Tyre maintenance
3.26 Heating and ventilation maintenance
3.27 Air conditioning (option): maintenance
3.28 Maintenance of the electrical system
3.29 Maintenance of trailer coupling
3.30 General maintenance work on the machine
3.31 Cleaning inside the cab
3.32 Cleaning the seat belt
3.33 Cleaning the exterior of the machine
3.34 Checking screw connections
3.35 Checking pivots and hinges
3.36 Cleaning the engine compartment
3.37 Maintenance and servicing work “Aggressive Media”
3.38 Maintenance and servicing of attachments on the quickhitch
4 Engine/radiator/diagnosis
4.1 Electrical system/hydraulics – fan (electrical diagram)
4.2 Diesel engine electrical system diagram
4.3 Diagnosis diagram
4.4 Manual throttle diagram
4.5 Overview of electric engine speed lock (accelerator pedal lock)
4.6 Engine/drive coupler (overvi .7 Fuel system (88/103 kW) (overview)
4.8 Fuel system
4.9 Bleeding the fuel system
4.10 Fuel specification
4.11 Coolant specification
4.12 Diesel engine TD 2011 L04 W overview
4.13 Electrical components on engine (overview)
4.14 Water circuit: water pump, thermostat
4.15 Switching off minus compensation
4.16 Heating connection
4.17 Engine trouble
4.18 Fan circuit
4.19 Overview of fan drive components
4.20 Valve block with/without reversing function
4.21 Setting the upper fan speed
4.22 Function: reversing fan operation
5.1 40 kph drive hydraulics diagram for model 408
5.2 20 kph drive hydraulics diagram for model 408
5.3 Model 408 drive electrics diagram
5.4 Towing and transporting the machine
5.5 Hydraulic pump H1 P078 (model 408) (40 kph)
5.6 High-speed gearbox (40 kph)
5.7 Gearbox overview (40 kph)
5.8 Overview of control cover and circuit diagram (40 kph)
5.9 Control cover component parts for gearbox (40 kph)
5.10 Hydraulic drive circuit (0 – 40 kph)
5.11 Test report for model 408 (40 kph) Machine with work hydraulics version: gear pump
5.12 Test report for model 403/404 and model 408 (40 kph) Machine with work hydraulics version: variable displacement pump
5.13 Checking and setting boost pressure (40 kph gearbox)
5.14 Checking high pressure (0 – 40 kph)
5.15 Checking engine droop (pump) (40 kph)
5.16 Checking driving direction identification (40 kph)
5.17 Setting engine droop on the gearbox (40 kph)
5.18 Control initiation set screw (40 kph gearbox)
5.19 Checking the cardan shaft speed (40 kph gearbox)
5.20 Troubleshooting work on drive
5.21 Variable displacement pump test for model 408 (40 kph)
5.22 Hydraulic pump report
5.23 Measurement 1 (engine speed and boost pressure)
5.24 Forward/reverse measurement 2
5.25 Forward measurement 3
5.26 High-speed gearbox test (40 kph)
5.27 Measurement 1 (driving direction identification)
5.28 Measurement 2 (M4 pressure at shuttle throttle)
5.29 Measurements 3 and 4 (proportional solenoid and proportional regulator)
5.30 Measurement 5 (pressure relief valve M3, PCOR valve)
5.31 High-speed gearbox report
5.32 Report: measurement 1 (driving direction identification)
5.33 Report: measurement 2 (M4 shuttle pressure)
5.34 Report: measurements 3 and 4 (proportional solenoid and proportional regulator)
5.35 Report: measurement 5 (pressure relief valve M3, PCOR valve)
5.36 Repairs on high-speed gearbox (40 kph)
5.37 Repairs on high-speed gearbox (40 kph)
5.38 Repairs on high-speed gearbox (40 kph)
5.39 Checking or replacing the shuttle throttle
5.40 Removing the shuttle throttle
5.41 Installing the shuttle throttle
5.42 Checking the proportional valves by means of current measurement
5.43 Removing the consumers circuit from the hydraulic drive
5.44 Sealing work on the drive shaft (40 kph gearbox)
5.45 Installing the rotary shaft seal (40 kph gearbox)
5.46 Installing the drive flange (40 kph gearbox)
5.47 Hydraulic pump H1 P078 (model 408) (30 kph)
5.48 Variable displacement motor 160 cm3/rev (30 kph)
5.49 Variable displacement motor 160 cm3/rev (30 kph)
5.50 Drive circuit (30 kph)
5.51 Test report for model 408 (30 kph) Machine with hydraulic pump version: gear pump
5.52 Test report for model 408 (30 kph) Machine with hydraulic pump version: variable displacement pump
5.53 Setting boost pressure (30 kph)
5.54 Checking high pressure (30 kph)
5.55 Checking engine droop – variable displacement pump (30 kph)
5.56 Setting engine droop – hydraulic motor (30 kph)
5.57 Replacing the control unit on the variable displacement pump
6.1 Axles (overview)
6.2 Screw connections
6.3 Screw locks and tightening torques
6.4 Drain, fill and check plug – front axle
6.5 Drain, fill and check plug – rear axle
6.6 Sealing work
6.7 Sealing the planetary drive, front/rear axle joint housing
6.8 Axle carrier (sealing work)
6.9 Removing the differential
6.10 Removing the differential cage
6.11 Installing the differential cage
6.12 Removing the input bevel gear
6.13 Installing the input bevel gear
6.14 Installing the differential cage in the differential housing
6.15 Intermediate gearbox (overview)
6.16 Installing the intermediate gearbox
6.17 Special tools
6.18 Special tools
7 Brakes
7.1 Brake diagrams (electric/hydraulic)
7.2 Hydraulic diagram – trailer brake valve
7.3 30/40 kph brake circuit (overview)
7.4 Service brake function
7.5 Parking brake overview
7.6 Hydraulic trailer brake overview
7.7 Brakes
7.8 Sealing the brake calliper
7.9 Bleeding the brake system with bleed equipment
8 Steering system
8.1 Hydraulic/electrical diagrams
8.2 Steering circuit overview
8.3 Steering system components
8.4 Axle sensor on rear axle
9 Work hydraulics
9.1 Work hydraulics fixed displacement pump – raising/lowering the telescopic boom (diagram)
9.2 Work hydraulics variable displacement pump – raising/lowering the telescopic boom (diagram)
9.3 Work hydraulics fixed displacement pump – raising/lowering the telescopic boom, load stabilizer (diagram)
9.4 Work hydraulics variable displacement pump – raising/lowering the telescopic boom, load stabilizer (diagram)
9.5 Raising/lowering the telescopic boom (electrical diagram)
9.6 Load stabilizer (electrical diagram)
9.7 Work hydraulics – extending/retracting the telescopic boom, fixed displacement pump (diagram)
9.8 Work hydraulics variable displacement pump – extending/retracting the telescopic boom (diagram)
9.9 Extending/retracting the telescopic boom up to serial no. 408010178 (electrical diagram)
9.10 Extending/retracting the telescopic boom from serial no. 408010417 (electrical diagram)
9.11 Extending/retracting the telescopic boom (Australia) (electrical diagram)
9.12 Work hydraulics fixed displacement pump – dumping in/out (diagram)
9.13 Work hydraulics variable displacement pump, dumping in/out (diagram)
9.14 Dumping in/out (electrical diagram)
9.15 Work hydraulics fixed displacement pump – locking/unlocking (diagram)
9.16 Work hydraulics variable displacement pump – locking/unlocking (diagram)
9.17 Locking/unlocking to up to serial no. 408010178 (electrical diagram)
9.18 Locking/unlocking from serial no. 408010417 (electrical diagram)
9.19 Locking/unlocking (Australia) (electrical diagram)
9.20 Work hydraulics fixed displacement pump – rear additional control circuit (diagram)
9.21 Work hydraulics variable displacement pump – rear additional control circuit (diagram)
9.22 Work hydraulics fixed displacement pump – rear additional control circuit – Autohitch (diagram)
9.23 Work hydraulics variable displacement pump – rear additional control circuit, Autohitch (diagram)
9.24 Work hydraulics fixed displacement pump – rear additional control circuit, Autohitch, tipping trailer (diagram)
9.25 Work hydraulics variable displacement pump – rear additional control circuit, Autohitch, tipping trailer (diagram)
9.26 Work hydraulics fixed displacement pump – rear additional control circuit, tipping trailer (diagram)
9.27 Work hydraulics variable displacement pump – rear additional control circuit, tipping trailer (diagram)
9.28 Work hydraulics fixed displacement pump – Autohitch (diagram)
9.29 Work hydraulics variable displacement pump – Autohitch (diagram)
9.30 Work hydraulics fixed displacement pump – Autohitch, tipping trailer (diagram)
9.31 Work hydraulics variable displacement pump – Autohitch, tipping trailer (diagram)
9.32 Work hydraulics fixed displacement pump – tipping trailer (diagram)
9.33 Work hydraulics variable displacement pump – tipping trailer (diagram)
9.34 Work hydraulics fixed displacement pump – additional control circuit for quick couplers on quickhitch (diagram)
9.35 Work hydraulics variable displacement pump – additional control circuit for quick couplers on quickhitch (diagram)
9.36 Work hydraulics fixed displacement pump – telescopic boom additional control circuit (diagram)
9.37 Work hydraulics variable displacement pump – telescopic boom additional control circuit (diagram)
9.38 Front/rear additional control circuit, Autohitch, tipping trailer (electrical diagram)
9.39 Front socket, safe load indicator (electrical diagram)
9.40 Test report: model 408 gear pump
9.41 Work hydraulics/boost pressure test ports
9.42 Variable displacement pump (hydraulic pump)
9.43 Checking and setting the work hydraulics
9.44 Work hydraulics circuit (control pump)
9.45 Work hydraulics circuit (fixed displacement pump)
9.46 Work hydraulics circuit (Load-Sensing variable displacement pump)
9.47 Lift ram circuit
9.48 Tilt ram circuit
9.49 Push-out ram circuit
9.50 3rd control circuit
9.51 Pilot valve circuit
9.52 Tilt ram lock circuit
9.53 Front control circuit, electrical changeover
9.54 Rear additional control circuit
9.55 Tipping trailer circuit
9.56 Autohitch circuit
9.57 Autohitch + tipping trailer + additional control circuit
9.58 Control pump control valve (5-fold) connections
9.59 Gear pump control valve (5-fold) (overview)
9.60 Control pump control valve (5-fold) connections
9.61 Load stabilizer
9.62 Load stabilizer circuit
9.63 Work hydraulics fixed displacement pump – tilt ram lock (diagram)
9.64 Work hydraulics variable displacement pump – tilt ram lock (diagram)
9.65 Tilt ram lock (electrical diagram)
9.66 Hydraulic fixed displacement pump – 4-fold control valve (overall diagram)
9.67 Hydraulic variable displacement pump – 4-fold control valve (overall diagram)
9.68 Hydraulic fixed displacement pump – 5-fold control valve (overall diagram)
9.69 Hydraulic variable displacement pump – 5-fold control valve (overall diagram)
10 Electrical systems
10.1 Machine lights (electrical diagram)
10.2 Turn indicators/horn/rotating beacon (electrical diagram)
10.3 Window heating, wipe/wash diagram
10.4 Hydraulics monitoring diagram
10.5 Cab wiring harness (overload control)
10.6 Frame wiring harness (overload control)
10.7 “Smart Handling” (overload control) operation
10.8 Necessary tools
10.9 Installing the load sensor
10.10 Functional description of overload control (Smart Handling)
10.11 Electrical components from serial no. 408010417
10.12 Circuit diagram: overload control enabled
10.13 Circuit diagram: automatic retraction OFF
10.14 Overview of valves
10.15 Circuit diagram: overload control from serial no. 408010417
10.16 Circuit diagram legend
10.17 Extend (solenoid valve Y102) (circuit diagram)
10.18 Pallet forks mode (circuit diagram)
10.19 Tip switch S084 pressed (circuit diagram)
10.20 Electrical components
10.21 Overload control relay
10.22 Throttle control from serial no. 408010179 – 408010416
10.23 ttle rol from serial no. 408010179 – 408010416 (hydraulics diagram)
10.24 Throttle control valve block (overview)
10.25 Throttle control from serial no. 408010179 – 408010416 (wiring diagram)
10.26 Legend for throttle control wiring diagram
10.27 Cab wiring harness
10.28 Frame wiring harness
10.29 Frame wiring harness (legend)
10.30 Electrical system (overview)
10.31 Electrical components
10.32 Heating – air conditioning system/air-suspension seat (electrical diagram)
10.33 Multimedia/cigarette lighter (electrical diagram)
10.34 Ohm’s Law (current, voltage, resistance); power
10.35 Multifunction measuring device
10.36 Terminal description
10.37 Cable colour coding
10.38 Electrical system
10.39 Proportional controls (overview and connections)
10.40 Proportional electronics
10.41 Wiring harness disconnect (cab – machine frame)

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
rking of wnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)