Claas Scorpion 6040 (K03) Telehandlers Operator Manual ES

File List:

00 0295 116 2.pdf

00 0295 116 2.pdf:

Materials index
1. Introduction
1.1 Observations to the Instruction Manual
Abbreviations/symbols
1.2 Global view of the vehicle
1.3 Synoptic description
Hydrostatic propulsion
Working hydraulics and steering on all 4 wheels
Refrigeration system
1.4 Areas of application
1.5 Model name – commercial name
1.6 Use: implement
1.7 Specifications
Driving license
equipment
Vehicle inspections
Documents on board the vehicle
Vehicle warning signs
1.8 CE declaration of conformity model 400-01
1.9 CE declaration of conformity model 401-01
1.10 Declaration of conformity CE model 402-01
1.11 Declaration of conformity CE model 403-01
1.12 Nameplates and equipment numbers
Serial number
Cabin number
Engine number
Hydraulic pump number
variable engine number
Variable engine number (quick change option)
N_x001E_ front and rear axle
1.13 Labels and symbols
Signs on the outside of the vehicle
Signs inside the vehicle
2 Safety instructions
2.1 Identification of warning and danger statements
2.2 Warranty
2.3 Appropriate use and exclusion of liability
2.4 General rules of conduct and safety instructions
Organizational measures
Selection and qualification of personnel; basic obligations
2.5 Safety instructions for operation
Normal functioning
Lifting tackle
Trailers and implements
Transport
2.6 Safety instructions for maintenance and care
Maintenance and conservation work on ROPS/FOPS structures (ROPS bar)
2.7 Information on special hazards
Electric power
Gas, dust, steam, smoke
Hydraulics
Oils, greases, and other chemicals
3 Management
3.1 Control elements: overview
3.2 Cabin overview
3.3 Overview: instrument panel, multifunction switch, switch consoles
3.4 Description of witnesses and pilots
Witnesses and pilots – instrument panel
Witnesses and pilots – instrument panel
3.5 First start-up
Security instructions
Important information
Break-in time
Checklists
“Startup” checklist
“Operation” checklist
“Vehicle Stopping” Checklist
3.6 Cabin
Open the door from outside and inside
Side window
3.7 Emergency exit through the rear window
3.8 Electric mirror adjustment (option)
3.9 Start the engine
Before starting the engine
Generalities
To start the engine
3.10 Electronic immobilizer with transponder key (option)
Deactivate (unlock) the electronic immobilizer
Activate (lock) the electronic immobilizer
3.11 Electronic immobilizer with key system (option)
Deactivate (unlock) the electronic immobilizer
Activate (lock) the electronic immobilizer
Oil and fuel preon)
ng the engine with jumper cables (external battery)
Security instructions
Procedure
3.13 Before starting the journey
Special instructions for driving on public roads
Lock the control lever (joystick) and the 3rd control circuit (implements)
Steering column height and tilt adjustment
Steering control
Synchronized wheel position
Joystick Bracket Height Adjustment
Throttle
Brake/Inching pedal
Parking break
3.14 Advance
Changing direction of travel (forward/reverse)
Driving speed selection (0 – 20 km/h)
Driving speed selection 0 – 30/40 km/h (option)
Creep potentiometer (option)
3.15 Load stabilizer
3.16 Backup warning (option)
3.17 Differential lock
3.18 Synchronize address
3.19 Changing the steering mode
Front axle steering
4 wheel steering
Switch to diagonal direction (dog step option)
3.20 Stop/park the vehicle
3.21 Lighting
Lighthouse
working headlight
Interior lighting
3.22 Signaling system
direction indicator
Emergency flashers
Rotating warning light (option)
3.23 Cabin heating and ventilation
3.24 Air conditioning system (option)
3.25 Windshield washer/rear window washer system
Windshield washer/windscreen washer system reservoir
3.26 Seat
Seat adjustment
Weight adjustment
Backrest adjustment
Longitudinal adjustment with joystick support (option)
Longitudinal adjustment without joystick support
3.27 Seat belt (lap belt)
Fasten the seat belt:
Release the seat belt
Lengthen/shorten the hip belt:
3.28 Hood
3.29 Fire extinguisher (option)
3.30 Main battery switch (option)
3.31 Reverse fan (option)
3.32 Towing and transporting the vehicle
Preparatory work for towing
Tow the vehicle
3.33 Loading and transporting the telescopic handler
Security instructions
Vehicle loading
Tie down the vehicle
3.34 Load the vehicle with a crane
Security instructions
Crane loading
3.35 Telescopic equipment control: overview
Joystick control for lift, tilt and push cylinders
Command of the 3rd command circuit
3.36 Telescopic equipment control
General safety instructions
Overload warning
Overload warning indicator
Operation control of the overload warning
Raise/extract telescopic equipment
Enter/lower the telescopic equipment
3.37 Reequip implements
Pick up an implement on the hydraulic quick hitch
Retrofit: implement on the hydraulic quick hitch
Retrofit: implements on the mechanical quick hitch (option)
3.38 “Break valve” safety device
3.39 Assembling/disassembling the pallet fork
Pick up the pallet fork
Place the pallet fork by removing it from the quick coupler
Driving on public roads with the pallet fork
3.40 Adjustment of the fork arms
3.41 Working with the pallet fork
Genesafety instructions Brief instructions on using the fork arms
Specific safety instructions
Load diagram for pallet forks (EN 1459/1998)
Payload for buckets
Bring the vehicle closer to the material
Pick up material
Pick up material and deposit it in an elevated position
3.42 Working with the standard bucket
General indications
Practical instructions for excavation
Bucket tipping position
Bucket transport position
Transport tour with full bucket
Loose material loading
Load material that is difficult to penetrate
Pulling/digging in soft soil
Pulling/digging in hard ground
Vehicle loading
Vehicle release
3.43 Assembly/disassembly of the multi-purpose bucket
Relieve pressure on quick hitch quick couplings
Hydraulic connections: telehandler – multi-use bucket
Deposit the multipurpose bucket by removing it from the quick hitch
3.44 Working with the multipurpose spoon
Driving on public roads with the multi-purpose bucket
Level and equalize
Clearing in flat layers
Spreading material in thin layers
Remove material from slopes
Push material with greater reach
Complete collection of residual material in clamp service
Pick up bulky material
Pick up bulky objects
Extraction and driving of piles
Dosed discharge in clamp service
Round gravel embankment in drainage ditches
Bottom emptying for higher discharge heights
3.45 Working with a crane arm (option)
3.46 Control of the 3rd control circuit in continuous operation (option)
3.47 Switching from the 3rd control circuit to the front additional control circuit (option)
3.48 Front/rear hydraulic additional control circuit control (option)
3.49 Dump trailer control (option)
3.50 Connection of electrical implements (option)
3.51 Autohitch trailer coupling control (option)
3.52 Trailer coupling control (option)
3.53 Compressed air brake system (option)
General safety instructions
Coupling and uncoupling the compressed air hoses (dual circuit brake system)
Compressed air pressure gauge
3.54 Connecting the hydraulic trailer brake (option)
4 Malfunctions
4.1 Engine faults
4.2 Malfunctions in the air conditioning system (option)
5 Maintenance
5.1 Introduction
5.2 Safety shoring of telescopic equipment
5.3 Fuel system
Special safety instructions
Service stations
Diesel specification
Check/replace the fuel prefilter (water separator)
Replace the fuel filter
Bleed the fuel system
5.4 Engine lubrication system
Check the oil level
Add engine oil
Replace the engine oil every 500 h/s (service hours)
Replace the engine oil filter cartridge every 500 h/s (service hours)
5.5 Engine and hydraulic cooling system
Special safety instructions
Check the level and quality of the coolant
Add coolant
Bleed/replace coolant
Clean the radiator fins
Clean the radiator with the reverse fan (option)
5.6 Air filter
Control of dirt in the air filter
Replace the filter cartridge at 500 h/s (service hours)
5.7 V-belts
5.8 Hydraulic system
Special safety instructions
Checking hydraulic oil and return filter
Check the hydraulic oil level every day
Add hydraulic oil
Important indications for the use of biodegradable oil
5.9 Check the hydraulic pressure lines
Special safety instructions
5.10 Greasing work
Central lubrication system (option)
General safety instructions
Grease the rear axle swing bearings
Grease the planetary bearing
Synopsis of grease points on telescopic equipment
Grease the telescopic equipment
Check and adjust the sliding plates
5.11 Brake system maintenance
Special safety instructions
Check/add brake fluid
5.12 Maintenance of the compressed air brake system (option)
Check the tank and compressed air ducts
Check the fastening and operation of the compressor
5.13 Tires
Check the tires every day
Change wheels
5.14 Heating with fresh air
Clean/replace fine dust filter
Clean/replace recirculated air filter
5.15 Air conditioning system maintenance (option)
General safety instructions
Functional and visual control every day
5.16 Maintenance of electrical equipment
Special safety instructions
Periodic maintenance and conservation work
Electrical cables, light bulbs and fuses
Three-phase current alternator
Adjust vehicle headlights
Check/replace the battery
5.17 Trailer coupling maintenance
Trailer coupling (option)
5.18 General conservation work
Special safety instructions
If washing solutions are used
If compressed air is used
If using a high pressure cleaner or steam jet:
If volatile and easily flammable corrosion protection sprays and products are used
Cleaning the interior of the cabin
Seat belt cleaning
Cleaning the exterior of the entire vehicle
Clean: engine and engine compartment
Threaded joints
Pivot points and hinges
5.19 Conservation and maintenance in salt applications
Aggressive media (option)
5.20 Maintenance and conservation of implements
5.21 Fuels and lubricants
5.22 Maintenance program (overview)
5.23 Maintenance sticker
Explanation of the symbols on the maintenance sticker
6 Technical data
6.1 Synopsis of models and commercial names
6.2 Frame
6.3 Engine
6.4 Oil/water radiator fan
6.5 Propulsion
variable pump
variable motor
6.6 Axes
front axle
Rear axle
6.7 Service brake and parking brake
6.8 Address
6.9 Working hydraulics
Hydraulic pump
Protection of hydraulic cylinders
Speed: lift, tilt and push cylinder
Hydraulic pre-control
Additional control circuit (option)
6.10 Electrical system
Fuse overview
electrical groups
Main fuse box with relays
Synopsis of the relays
6.11 Tires for models 400-01/401-01
6.12 Tires for models 402-01/403-01
6.13 Weights
6.14 Noise measurement
6.15 Vibrations
6.16 Coolant mixing table
6.17 Tightening torques
General tightening torques
Special tightening torques
6.18 Trailer couplings: towed load/drawbar load
6.19 Payload: load diagram up to serial number 400 01 0033
6.20 Payload: load diagram from serial number 400 01 0034
6.21 Payload: load diagram up to serial number 401 01 0046
6.22 Payload: load diagram from serial number 401 01 0047
6.23 Payload: load diagram from serial number 402 01 0001
6.24 Payload: load diagram up to serial number 403 01 0015
6.25 Payload: load diagram from serial number 403 01 0016
6.26 Dimensions with bucket
6.27 Dimensions with pallet fork