Claas Scorpion 736 (K32) Telehandlers Technical System ES

File List:

00 0303 736 4.pdf
00 0303 780 2.pdf
00 0305 480 0.pdf

00 0305 480 0.pdf:

DEUTZ TCD 3.6 L4 diesel engine
Introduction
Information regarding the instruction manual
Manual validity
Information regarding this technical systems manual
Using the manual
Structuring with construction group structure
Search and find
Direction signs
Abbreviation index
Security
Recognize warning signs
Danger symbols
Safety instructions
Graphic danger symbols and warning indications
Requirements for technical personnel
Children in danger
Machine danger zones
Accompanying instructor during work
Risk of injury due to rotating shafts
Construction modifications to the machine
Optional equipment and spare parts
Control of the machine running
Technical status
Comply with technical limit values
Danger from machine parts during coasting
Keep protective devices operational
Personal protective equipment
Wear appropriate clothing
Remove dirt and loose objects
Park the machine safely
Unsuitable consumables
Safe handling of consumables and auxiliary materials
Environmental protection and waste disposal
Keep the cabin free of chemicals
Fire prevention
Lethal electrical shock due to overhead power lines and lightning strikes
Current discharge through the electrical installation
Noise can cause health damage
Prestressed machine parts
Liquids under pressure
Air under presure
Toxic exhaust gases
Hot surfaces
Safe ascent and descent
Only work on the stopped machine
Dangers in repair work
Machine parts and lifted loads
Danger from welding work
Check and charge the battery
Emergency Preparations
CCN Explanation
CCN (CLAAS Component Number)
Electrical regulations
CCN (CLAAS Component Number)
01 Engine
0102 Complete component
Complete component
TCD 3.6 L4 right service side engine
TCD 3.6 L4 left side engine
TCD 3.6 L4 right side engine
DEUTZ diesel engine nameplate
Explanation of the type designation
0110 Engine casing
engine case
Bleeding the crankcase
Valve cover with oil separator
0115 Engine propulsion
Engine drive mechanism
Cylinder placement
0120 Cylinder head / valves / distributor wheel
gear transmission
gear transmission
wheel box
valve transmission
Hydraulic tappet and rocker arm oil supply
Sensor pulley/wheel
Elastic pins for pulley/sensor wheel
Attach the pulley to the crankshaft
0125 Fuel/injection system
Injection / fuel system
Fuel system diagram
Fuel System Function Description
Injection system summary
Injectors
Injector function
Injector Function Description
Bosch CP4.1 high pressure pump
Control block (FCU)
Pressure limiting valve – rail
0130 Lubricating oil system
Lubricating oil system
Lubrication oil circuit
Lubricating oil system
lubricating oil pump
Security valve
Oil pressure regulating valve
0135 Cooling system
Cooling equipment
Coolant diagram
Thermostat
0140 Exhaust gas system
exhaust gas system
turbo feeding
Exhaust Gas Return (EGR) System Overview
Exhaust gas return adjustment valve
Exhaust gas return membrane valve
0150 Engine coupled parts
Check starting the diesel engine
Function Description
0155 Engine adjustment
Engine control and regulation
Notice: Regarding documentation of technical systems
0165 Exhaust gas aftertreatment
Tier 4f / Stage V exhaust gas aftertreatment
Feature Summary
Function Description
General overview of exhaust aftertreatment
Sensor summary
Making urea available
Mixed tour
Function Description
Supply module
Components in the supply module (B100-LWT)
Function Description
10 Install. electrical/electronic
1012 Modules / sensors
A36-LWT Module – Diesel Engine Electronics (1/5)
Denominations
Connections without component designations
A36-LWT Module – Diesel Engine Electronics (2/5)
Denominations
Connections without component designations
A36-LWT Module – Diesel Engine Electronics (3/5)
Denominations
Connections without component designations
A36-LWT Module – Diesel Engine Electronics (4/5)
Denominations
A36-LWT Module – Diesel Engine Electronics (5/5)
Denominations
Connections without component designations
1080 Electrical connection diagram
Connection diagrams for the electrical installation, power wiring
SCM 2 Tier 4f / Stage V power wiring
Denominations
SCM 4 Tier III power wiring
Denominations
Connection diagrams for the electrical installation, wiring on the device side
SCM 1 Wiring on the device side
Denominations
Wiring diagrams of the electrical installation, engine wiring harness
SCM 2 Engine Wiring Harness
Denominations
SCM 3 Engine Wiring Harness
Denominations
SCM 4 Engine wiring harness
Denominations
SCM 5 Engine Wiring Harness
Denominations
SCM 6 Engine Wiring Harness
Denominations
SCM 7 Engine Wiring Harness
Denominations
Connection diagrams of the electrical installation, post-treatment of exhaust gases
SCM 2 Exhaust gas aftertreatment
Denominations
SCM 3 Exhaust gas aftertreatment
Denominations
1085 Networks
BUS (CAN) system machine motor
Note:Regarding documentation of technical systems
92 Diagnosis
9220 Diesel Engine Error Codes (J1939)
FMI fault code (Failure Mode Indicator)
General indications
FMI 00 (signal too large)
FMI 01 (signal too small)
IMF 02 (implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical failure)
FMI 08 (frequency signal defective)
IMF 09 (communication failure)
FMI 10 (signal change too fast)
IMF 11 (multiple failure)
FMI 12 (defective ECU)
FMI 13 (signal outside calibration range)
IMF 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (power supply failure)
FMI 19 (software requirements not met)
IMF 95 (no signal change)
FMI 96 (CAN-Bus system defective)
IMF 97 (implausible state)
IMF 98 (warning)
IMF 99 (Info)
DEUTZ diesel engine error code (DTC) and ISO J1939 (SPN)
Function Description