Claas Scorpion 9055 (K27) Telehandlers Technical System ES

File List:

00 0300 606 0.pdf
00 0300 898 0.pdf

00 0300 898 0.pdf:

DEUTZ TCD 4.1 L4 diesel engine
Introduction
Manual validity
Manual validity
Security
General information
Technical systems and other sources of information
Importance of technical systems
Qualification of personnel and organization
Requirements for all people who work with the machine
Machine modifications
Construction modifications
Supplementary equipment and spare parts
Requirements for spare parts
Jobs and accompanying people
Control over the machine in operation
Accompanying instructors during work
Perfect technical condition
Perfect technical condition of the machine
Danger due to damage to the machine
Comply with technical limit values
Danger zones on the machine
Danger zones
Couple machine with work device or trailer
Stand between the machine and the trailer
Danger with connected drive
Danger from machine parts during coasting
Protection devices
Keep protective devices functional
Personal protective equipment
Personal protective equipment
Wear appropriate clothing
Safety signs
Keep safety decals legible
Driving safety
Dangers when driving on the road and in the countryside
Danger of tipping over
Prepare the machine for road use
Park the machine safely
Uncontrolled parking
Keep the machine free of foreign objects
Consumables
Unsuitable consumables
Safe handling of consumables and auxiliary materials
Fuel is harmful to health
The cooling agent is harmful to health
Environmental protection and waste disposal
Chemical products
Keep the cabin free of chemicals
Hazards arising from the work environment
Fire danger
Deadly electrical shock from exposed wires
Behavior in the case of voltage discharge from overhead lines or lightning strikes
Sources of danger on the machine
Current discharge through the electrical installation
Noise can cause health damage
Vibrations can cause health damage
Liquids under pressure
Air under presure
Poisonous exhaust gases
Hot surfaces
Dangers when going up or down
Safe up and down
Dangers when working on the machine
Only work with the machine turned off
Checking, adjustment, maintenance and repair work
Lifted machine parts and loads
Danger from welding work
Danger from painting work
Electrical installation work
Diesel engine work
Fuel handling
Handling hot liquids
security routines
First aid measures
Abbreviation index
CCN Explanation
CCN (CLAAS Component Number)
CLAAS electrical regulations
DEUTZ electrical regulations (DCN-Norm)
KRAMER ALLRAD electrical regulations (KCN regulations)
CCN (CLAAS Component Number)
01 Engine
0102 Complete component
Complete component
TDC engine 4.1 L4 service side right
TDC engine 4.1 L4 left side
DEUTZ engine nameplate and number, TDC 4.1 L4 diesel engine
0115 Engine propulsion
Engine drive mechanism
Cylinder placement
0120 Cylinder head / valves / distributor wheel
valve transmission
Valve transmission parts
Adjust valve clearance
0125 Fuel/injection system
Injection / fuel system
Fuel system diagram
Injection system
CRIN 2 injector function
Injector Function Description
Function Description
Pressure limiting valve – rail
Read the openings of the rail pressure limiting valve and reset the counter with CDS (1 of 2)
SectionHead
Read the openings of the rail pressure limiting valve and reset the counter with CDS (2 of 2)
Sectional drawing of the dosing unit (FCU)
Dosing unit (FCU)
high pressure pumps
Function Description
Working mode of high pressure pumps
Function Description
Working mode of high pressure pumps
Function Description
0130 Lubricating oil system
Lubricating oil system
Lubrication oil circuit
Function Description
Reset the oil change with the CDS. Figure 1
Reset the oil change with the CDS. Figure 2
Reset the oil change with the CDS. Figure 3
0135 Cooling system
Refrigeration system
Coolant diagram
Check the thermostat. Figure 1
Check the thermostat. Figure 2
Thermostat technical data
0140 Exhaust gas system
exhaust gas system
Turbocharger
Summary of the exhaust gas return (EGR) system
Function Description
Adjustment device (EGR valve) exhaust gas return. Figure 1
Adjustment device (EGR valve) exhaust gas return. Figure 2
Exhaust gas return adjustment valve, reset and test with the CDS. Figure 1
Exhaust gas return adjustment valve, reset and test with the CDS. Figure 2
Mass exhaust gas flow sensor (AGS sensor)
Function Description
Figure exhaust gas flow mass sensor (AGS sensor). New and defective.
Manually release the AGS sensor with the CDS at high temperatures. Figure 1
Manually release the AGS sensor with the CDS at high temperatures. Figure 2
0150 Engine coupled parts
Selecting starting the 4.1 diesel engine
Function Description
0155 Engine adjustment
4.1 diesel engine control, adjustment
Table of measured values
Function Description
0165 Exhaust gas aftertreatment
Exhaust gas aftertreatment according to the CRT principle
Exhaust gas aftertreatment according to the CRT principle
CRT (Continuously Regeneration Trap) System
Chemical process of diesel oxidation catalyst/diesel particulate filter
Diesel Oxidation Catalyst (DOC)
Diesel Oxidation Catalyst (DOC) Construction
Diesel Particulate Filter (DPF)
Exhaust gas aftertreatment sensory system
10 Install. electrical/electronic
1012 Modules / sensors
N005-KRA – Diesel engine electronics part 1/9
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N005-KRA – Diesel engine electronics part 2/9
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N005-KRA – Diesel engine electronics part 3/9
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N005-KRA – Diesel engine electronics part 4/9
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N005-KRA – Diesel engine electronics part 5/9
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N005-KRA – Diesel engine electronics part 6/9
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N005-KRA – Diesel engine electronics part 7/9
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N005-KRA – Diesel engine electronics part 8/9
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N005-KRA – Diesel engine electronics part 9/9
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DEUTZ TCD 4.1 L4 CRT Sensors
Engine electronics and sensors DEUTZ TCD 4.1 L4 CRT
1085 Networks
Function Description
1080 Electrical connection diagram
Connection diagrams for the electrical installation, power wiring
SHEET 1 power wiring
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SHEET 2 power wiring
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Connection diagrams for the electrical installation, wiring on the device side
SHEET 1 wired on the device side
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Wiring diagrams of the electrical installation, engine wiring harness
SHEET 2 engine wiring harness
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SHEET 3 engine wiring harness
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SHEET 4 engine wiring harness
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SHEET 5 engine wiring harness
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Connection diagrams of the electrical installation, post-treatment of exhaust gases
SHEET 1 exhaust gas aftertreatment
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92 Diagnosis
9220 Diesel Engine Error Codes (J1939)
FMI error codes
General information
FMI 00 (signal too large)
FMI 01 (signal too small)
IMF 02 (implausible signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical error)
FMI 08 (defective frequency signal)
IMF 09 (communication error)
FMI 10 (signal change too fast)
IMF 11 (multiple error)
FMI 12 (defective ECU)
FMI 13 (signal outside calibration range)
IMF 16 (non-existent parameter)
FMI 17 (ECU not responding)
FMI 18 (power supply error)
FMI 19 (software conditions not met)
IMF 95 (no signal change)
FMI 96 (CAN-Bus system defective)
IMF 97 (implausible state)
IMF 98 (warning)
IMF 99 (information)
DEUTZ Diesel Engine Fault Code List (DTC) and ISO J1939 (SPN)
Function Description