Claas Torion 738T (K60) Wheel Loaders Technical System EN

File List:

00 0302 343 1.pdf
00 0302 565 2.pdf
00 0303 964 1.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0303 964 1.pdf:

TORION 738T
Table of contents
Introduction
Validity of manual
Validity of manual
General information
Marking of warnings and hazard prevention notes
Safety routines
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
01 Engine
0135 Cooling system
Variable cooling fan
Without fan reversing
With fan reversing
Measured values table
Description of function
0150 Engine attachment parts
Overview of electric components on the diesel engine
Starting the diesel engine, accelerator pedal, fuel level sensor
Measured values table
Description of function
0155 Engine control
Electronic Engine Control
0165 Exhaust gas aftertreatment
Exhaust gas treatment
0197 Test/Measurement/Setting
Engine and cooling test protocol
Important notes and preparation
Test protocol
Testing and adjusting the drive
Checking the diesel engine speeds
Diesel particulate filter service regeneration
Testing and adjusting the cooling system hydraulics
Testing the fan solenoid valve
Maximum operating pressure
Checking the pressure limitation upon failure of fan solenoid valve
03 Chassis
0316 Drive axle, front
Selectable differential lock
Description of function
0335 Ground drive
Ground drive
Description of function
Drive pump
Description of function
Ground drive motor
Description of function
0397 Testing / measuring / adjusting
Ground drive test protocol
Important notes and preparation
Test protocol
Testing and adjusting the ground drive
Adjusting the pedals
Accelerator pedal
Inching pedal
Check the deviation of the drive pump pressure sensor
Testing and adjusting the drive pump
Checking the charge pressure limiting valve
Check the high pressure limiting valves
Testing the pressure cut-off
Drive pump block curve adjustment
Manual drive motor adjustment
Maximum swivel angle
Minimum swivel angle
External control pressure reduction valve
Check external control pressure hydraulic accumulator
04 Brake
0400 Brake
Brake system
Measured values table
Description of function
0497 Testing / measuring / adjusting
Brake system test protocol
Important notes and preparation
Test protocol
Testing and adjusting the brake system
05 Steering
0505 Steering
Steering
Description of function
06 Lift device
0630 Lift arms
Working attachment
Measured values table
Description of function
High flow option
Measured values table
Description of function
0697 Testing / measuring / adjusting
Working hydraulics test protocol
Important notes and preparation
Test protocol
Testing and adjusting the working hydraulics
Adjusting the lift arms angle sensors
Working hydraulics control block
Secondary pressure relief valves
Primary pressure relief
Stabilisation module
Checking the pressure relief valve
Testing the oscillation dampening hydraulic accumulator
09 Hydraulic system
0910 Pumps
Working hydraulics pump
Description of function
0920 Valves
Fan reversing valve block
Compact brake valve
Description of function
Orbitrol steering unit
Description of function
Working hydraulics control block
Description of function
Working hydraulics pilot control solenoid valve
Description of function
Stabilisation module
Description of function
External control pressure valve block
Description of function
Differential lock and parking brake valve block
0980 Hydraulic circuit diagram
Cooling system hydraulic circuit diagram
Cooling system without reversing fan
Cooling system with reversing fan
Drive and gearbox hydraulics hydraulic circuit diagram
Differential lock hydraulic circuit diagram
Brake hydraulic circuit diagram
Steering hydraulic circuit diagram
Working hydraulics circuit diagram
Pipe break protection device hydraulic circuit diagram
High flow hydraulics circuit diagram
0997 Testing / measuring / adjusting
Testing the hydraulic accumulator nitrogen filling
10 Electrical / Electronic equipment
1010 Central electrics
Cab main board – A4-LBH
Key to diagram
Fuse assignment
Relay assignment
1012 Modules / sensors
Module A13-LBH – Display unit
Key to diagram
Key to diagram
Module A15-LBH – Master control unit master 5
Key to diagram
Key to diagram
Module A27-LBH – Compact module 1
Key to diagram
Key to diagram
Signal types of compact modules
Module A28-LBH – Compact module 2
Key to diagram
Key to diagram
Signal types of compact modules
1080 Electrical circuit diagram
Introduction into electric circuit diagrams
Electric circuit diagrams of machine (SCM)
SCM 16 – Ignition switch
Key to diagram
SCM 17 – Alternator
Key to diagram
SCM 18 – Battery, master switch
Key to diagram
SCM 19 – Fan
Key to diagram
SCM 20 – Working hydraulics lock
Key to diagram
SCM 21 – Bucket return, float position
Key to diagram
SCM 22 – Drive ranges, pitching dampening
Key to diagram
SCM 23 – Pipe break protection device, quick-hitch plate options
Key to diagram
SCM 24 – Automatic lifting, automatic lowering options
Key to diagram
SCM 25 – High flow option
Key to diagram
CM 26 – Controlled capacity option
Key to diagram
SCM 27 – Accelerator pedal, inching pedal
Key to diagram
SCM 28 – Hand inching unit option
Key to diagram
SCM 29 – Tractive force reduction
Key to diagram
SCM 30 – Travel speed limitation
Key to diagram
SCM 31 – Direction of travel switch, control lever
Key to diagram
SCM 32 – Direction of travel, differential, hydraulic oil temperature
Key to diagram
SCM 33 – Ground drive / gearbox (1)
Key to diagram
SCM 34 – Ground drive / gearbox (2)
Key to diagram
SCM 35 – Parking brake
Key to diagram
SCM 36 – Lighting
Key to diagram
SCM 37 – Front work light
Key to diagram
SCM 38 – Rear work light option
Key to diagram
SCM 39 – Auxiliary light, buzzer options
Key to diagram
SCM 40 – Warning beacon option
Key to diagram
SCM 41 – Steering column switch, turn signal indicator, hazard warning flasher
Key to diagram
SCM 42 – Horn, front windscreen wiper
Key to diagram
SCM 43 – Rear windscreen wiper, cab roof wiper
Key to diagram
SCM 44 – Interior lighting, broadcast receiver, driver’s seat, 12 V socket
Key to diagram
SCM 45 – Rear window heater, mirror heater
Key to diagram
SCM 46 – Heater and air conditioner (machine side)
Key to diagram
SCM 47 – Heater and air conditioner (system side)
Key to diagram
SCM 48 – Additional heater option
Key to diagram
SCM 49 – Additional heater option
Key to diagram
SCM 50 – CAN 1, fuel level sensor
Key to diagram
SCM 51 – Spare power supply 12 Key to diagram
SCM 52 – CAN 2
Key to diagram
SCM 54 – Master power supply, Ethernet power supply
Key to diagram
SCM 56 – Compact module 1 power su
Key to diagram
SCM 57 – Compact module 1 earth
Key to diagram
SCM 59 – Compact module 2 power supply
Key to diagram
SCM 60 – Compact module 2 earth
Key to diagram
SCM 61 – Acoustic back-up warning system option
Key to diagram
SCM 62 – Warning flashlight option
Key to diagram
SCM 63 – Rear socket option
Key to diagram
SCM 64 – Front socket option
Key to diagram
SCM 65 – Central lubrication system option
Key to diagram
SCM 66 – Fuel pre-heater option
Key to diagram
SCM 67 – Cab fan option
Key to diagram
SCM 68 – Spare fuses
Key to diagram
SCM 69 – Spare fuses
Key to diagram
SCM 70 – Spare fuses
Key to diagram
SCM 71 – Spare fuses, spare relays
Key to diagram
SCM 76 – Refuelling pump option
Key to diagram
SCM 77 – Diesel particulate filter regeneration switch
Key to diagram
SCM 80 – Engine control earth
Key to diagram
SCM 81 – Engine timing, electric starting motor, pre-heating system, exhaust gas recirculation power supply
Key to diagram
CM 82 – Diesel particulate filter
Key to diagram
SCM 83 – Engine timing information terminal 15, fuel lift pump, oil pressure switch, air filter vacuum switch, engine diagnosis
Key to diagram
SCM 84 – Diesel engine (engine side) transfer plug X36
Key to diagram
SCM 85 – Diesel engine (engine side) transfer plug X37
Key to diagram
SCM 86 – Diesel engine (engine side) transfer plug X38
Key to diagram
SCM 87 – Diesel engine (engine side) transfer plug X39
Key to diagram
SCM 91 – OBD diagnostic plug and telemetry system
Key to diagram
SCM 96 – Working hydraulics pressure sensors
Key to diagram
SCM 97 – Working hydraulics angle sensors
Key to diagram
SCM 98 – Working hydraulics valves
Key to diagram
SCM 99 – Working hydraulics valves
Key to diagram
1085 Networks
CAN-BUS and Ethernet
Description of function
12 Cab / Operator’s platform
1240 Air condition
Heating, ventilation, air conditioning system
Measured values table
Description of function
75 Central lubrication system
7505 Reservoir / Pump
Central lubrication system
Description of function
7515 Lubrication system / Lines
Grease distribution
Position of components
Hydraulic system
1001-1999 Oil tank / filter / cooler
2001-2999 Pump / motor
3001-3999 Hydraulic cylinders
5001-5999 Accumulator
6001-6999 Valves – mechanically actuated (hydraulic system)
7001-7999 Valves – hydraulically actuated
8001-8999 Couplings / connections
9001-9999 Measuring points / gauges
Electric system
A Terminal / modules
B Sensors
E Lighting
G Voltage sources
H Signal device / light
K Relays
R Potentiometers / resistors
S Switch / pushbutton – Cab operation
T Voltage transformer
X Connectors
Y Solenoid coils

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)