Claas Cargos 9600 9500 9400 (990) Loader Wagons Repair Manual EN

File List:

00 0296 621 1.pdf

00 0296 621 1.pdf:

CARGOS 9600CARGOS 9500CARGOS 9400
Table of contents
Introduction
General Information
Handling the manual
Texts and figures
Document structure based on the assembly structure
Search and find
Directions
Abbreviations
Technical terms
Validity of manual
General repair instructions
Technical specifications
Reason of damage
Spare parts
Diesel engine
Alternator
Welding work
Drive belts / drive chains
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installation
Gib head key joints
Dismounting
Installation
Self-locking bolts
Liquid locking compound
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Ferrule fittings
Screwing in
Non-tight ferrule connection
Progressive ring fittings on hydraulic lines
Sealing cone fittings
Hydraulic hoses
Hose placement
Information on proper repairs
Torque settings
Tightening torques for metric standard threads
Tightening torques for metric fine thread screws
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
Tightening torques for tyres
Technical specifications
Lubricants
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General Information
Of special importance
Identification of warning and danger signs
General safety and accident prevention regulations
Leaving the machine
Adjustment and maintenance operations
Danger of injury from hydraulic liquid
Air conditioner
Hydraulic accumulators
First aid measures
Battery isolating switch
Jacking up the machine
Putting the machine out of operation
02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
Main gearbox
Work preparation
Disassembly
Assembly
Installation
0260 Universal drive shaft
Drive shaft
Work preparation
Installation
07 Hitch
0725 Drawbar
Drawbar hydraulic cylinder
Work preparation
Special tool
Disassembly
Assembly
Installation
09 Hydraulic system
0920 Valves
Valve block
Disassembly
Assembly
Installation
10 Electrical / Electronic equipment
1015 Wiring harnesses
Main wiring loom
Special tool
Main wiring loom, electronic control module
Installation
20 Crop feeding
2020 Pick-up
Pick-up frame
Installation
Installation note
Adjusting the pick-up ground pressure
Stripper loops
Installation
Guide plates and feed plates
Removing the guide plates
Installing the guide plate
Removing the feed plates
Installing the feed plates
Pick-up, bearing plates
Work preparation
Removal, left bearing plate
Disassembly, left bearing plate
Assembly, left bearing plate
Installation, left bearing plate
Removal, right bearing plate – CARGOS without proportioning roller unit
Disassembly, right bearing plate – CARGOS without proportioning roller unit
Assembly, right bearing plate
Installation, right bearing plate
Pick-up, cam track
Work preparation
Removal, left side
Disassembly, left side
Assembly, left side
Installation, left side
Removal, right side
Disassembly and assembly, right side
Installation, right side
Pick-up, control crank
Work preparation
Removal, left side
Disassembly
Assembly
Installation, left side
Pick-up, tine carrier guide roller
Work preparation
Removal, right side
Installation, right side
Removal, left side
Installation, left side
Pick-up, tine carrier
Disassembly
Assembly
Installation
Pick-up shaft, spring tines
Installation
Baffle plate
Installation
Gauge wheel suspension
Work preparation
Installation
Support wheel suspension, axle carrier
Work preparation
Installation
Pick-up overload clutch
Work preparation
Disassembly
Assembly
Installation
Pick-up drive, chain tensioner
Work preparation
Disassembly
Assembly
Installation
Pick-up drive, free-wheeling clutch
Work preparation
Installation
Pick-up clutch, hydraulic cylinder – only CARGOS with proportioning roller unit
Removal, pick-up clutch hydraulic cylinder
Installation
Pick-up clutch, change-over linkage – only CARGOS with proportioning roller unit
Disassembly
Assembly
Installation
Pick-up hydraulic cylinder
Installation
Adjusting the pick-up ground pressure
21 Feeder unit
2125 Rotor
Cutting rotor knife frame
Installation
Adjusting the knife frame
Removing stress in the knife frame
Relocating the knife frame to the right
Relocating the knife frame to the left
Adjusting the guide bolts on the left and right side
Adjusting the knives
Adjust the distance from the tip of the knife to the rotor panel
Adjusting the play between knives and eccentric shaft
Cutting rotor scraper
Installation
Installation
Cutting rotor
Work preparation
Special tool
Left side
Right side
Left side
Right side
Left side
Right side
Right side
Left side
Disassembly
Left side
For version up to mach. no.: 99001194
For version from mach. no.: 99001195
Right-hand side, version up to mach. no.: 99001194
Right-hand side, version from mach. no.: 99001195
Aligning the tines on the cutting rotor
Assembly
Right-hand side, up to mach. no.: 99001194
Right-hand side, from machine no.: 99001195
Left-hand side, up to mach. no.: 99001194
Left-hand side, from mach. no.: 99001195
All versions
Installation
Right side
Left side
Right side
Left side
Right side
Left side
Right side
Left side
Knife suspension, spring carrier
Work preparation
Installation
Adjusting the spring carrier stop
Knife suspension, compression spring
Work preparation
Installation
Knife suspension, eccentric shaft
Installation
Knife suspension, safety bracket
Installation
Rotor gearbox
Work preparation
Auxiliary tool
Disassembly
Assembly
Pre-assembling the intermediate gear wheel
Pre-assembling the pinion shaft
Pre-assembling the spur gear
Installation
Rotor gearbox universal drive shaft
Work preparation
Installation
Knife frame hydraulic cylinder
Installation
Spring carrier hydraulic cylinder
Work preparation
Installation
Eccentric shaft hydraulic cylinder
Work preparation
Removal, right side
Installation, right side
Removal, left side
Installation, left side
60 Crop discharge / straw discharge
6030 Crop discharge / Swath discharge / Swath discs
Overview of proportioning rollers drive
Compensating clutch
Work preparation
Installation
Proportioning roller flange bearing
Removal, right side
Flange bearing, right, lower
Centre and upper flange bearing, right-hand side
Installation, right side
Flange bearing, right, lower
Centre and upper flange bearing, right-hand side
Removal, left side
Flange bearing, left-hand side, lower and centre
Flange bearing, left, upper
Installation, left side
Flange bearing, left, lower and centre
Upper flange bearing, left-hand side
Proportioning rollers
Removing the right side panel
Removing the centre proportioning roller, left side panel
Removing the lower proportioning roller, left side panel
Removing the upper proportioning roller, left side panel
Installation
Fitting the centre proportioning roller, left side panel
Fitting the lower proportioning roller, left side panel
Fitting the upper proportioning roller, left side panel
Fitting the right side panel
Rear proportioning rollers gearbox
Work preparation
Disassembly
Assembly
Installation
Proportioning rollers gearbox, front top
Work preparation
Disassembly
Assembly
Installation
Proportioning rollers gearbox, front bottom
Work preparation
Auxiliary tool
Disassembly
Assembly
Installing the shafts in the housings
Installation
Universal drive shaft, front proportioning rollers
Installation
Universal drive shaft of rear proportioning rollers
Installation
Short proportioning rollers’ drive shaft
Work preparation
Installation
Long proportioning rollers’ drive shaft
Special tool
Disassembly
Assembly
Installation
Checking smooth running
Adjusting the clearance
Proportioning rollers’ drive chain
Installation
80 Various components / Machine body
8040 Wagon top
Wagon bottom, guide bars
Work preparation
Removing the wide plastic bar
Removing the front guide bar
Removing the middle to rear guide bars
Installation
Installing the middle to rear guide bars
Installing the front guide bar
Installing the wide plastic strip
Front floor conveyor
Work preparation
Installation
Floor conveyor, conveyor slats
Installation
Floor conveyor, chain
Shortening the chain
Floor conveyor support
Work preparation
Disassembly
Gearbox side
Centre bearing side
Assembly
Centre bearing side
Gearbox side
Centre bearing side
Gearbox side
Installation
Floor conveyor, chain tightener
Work preparation
Disassembly
Assembly
Installation
Front structure, discharge plate
Installation
Floor conveyor gearbox
Work preparation
Installation
Tailgate hydraulic cylinder
Installation
Tailgate
Installation
Adjust tailgate
Front structure hydraulic cylinder
Installation
Front structure adjustment hydraulic cylinder
Installation