Claas Dominator 260 (562) Combines Repair Manual ES

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00 0305 549 0.pdf

00 0305 549 0.pdf:

DOMINATOR 260
Introduction
General information
Manual validity
Information regarding this repair manual
Using the manual
Texts and illustrations
Breakdown of the structure of constructive groups
Search and find
Direction signs
Abbreviations
Technicalities
General repair instructions
Technical instructions
Indications for correct repair
Self-locking screws
Liquid screw insurance
Steel roller chains
connecting link
Type E connecting link with spring
Type G connecting link with wire
S type connecting link with pins
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Bearings with tension ring
Disassembly
Mounting
Bearing with tensioner sleeve
Disassembly
Mounting
Tension bushing
Disassemble
Disassembly version A
Disassembly version B
Tension bushing version A
Tension bushing version B
Safety rings
Radial shaft seal rings
Hose clamps
Tightening torques
Hose orientation
Auxiliary assembly material
Assembly tools
Screw connections with adjustment ring
Screw connections with non-sealed adjusting ring
Screw connections with sealing cone
Hydraulic hoses
Laying of hoses
Diaphragm accumulator (pressure accumulator) based on factory regulations CLAAS CN 24 0403
Signaling
Operational means
Service and assembly
Changing the gas filling
special tool
Joint surface work
Replacement parts
Consumables
ESD protection measures
special tool
ESD protection measures
Instructions for testing and repair
Tightening torques
Types of screw connections according to CLAAS CN 02 5000 factory regulations
Screwdriving case description
Tolerance class
Tightening prescription
Tightening torques for ISO metric thread
Tightening torques for metric fine threads
Tightening torques for hydraulic threadings with adjusting ring
Tightening torques for pipe threads with sealing cone connection and hydraulic connections with soft ring seal
Tightening torques for bulkhead fitting nuts, straight and angled
Tightening torques for SDS form B and E hydraulic threaded fittings
Tightening torques for threaded fittings of the SDS hydraulic system form F and sealing screw
Tightening torques for threaded fittings of the SDS hydraulic installation form H
Tightening torques for form E plug screws
Tightening torques for threaded fittings of the hydraulic installation form C, conical thread
Tightening torques for threaded fittings of the SDE hydraulic installation form F, adjustable direction
Tightening torques for SDE form H hydraulic threaded fittings, adjustable
Tightening torques for oscillating hydraulic threadings
Tightening torques for hollow screws (with copper gasket)
Tightening torques for brake pipe threading
Tightening torques for pipe supports with O-ring and union nuts
Tightening torques for threaded grub screws / diaphragms
Tightening torques for grub screws and special screws
Tightening torques for hydraulic parts
Tightening torques for hexagonal sealing nuts
Tightening torques for hose clamps
Assembly instructions
Helical thread tightening clamps
Helical thread tightening clamps with Belleville springs
Hose clamps with round bolt
Security
Recognize warning signs
Danger symbols
Safety instructions
Graphic danger symbols and warning indications
Requirements for technical personnel
Children in danger
Machine danger zones
Accompanying instructor during work
Risk of injury due to rotating shafts
Construction modifications to the machine
Optional equipment and spare parts
Control of the machine running
Technical status
Comply with technical limit values
Danger from machine parts during coasting
Keep protective devices operational
Personal protective equipment
Wear appropriate clothing
Remove dirt and loose objects
Park the machine safely
Unsuitable consumables
Safe handling of consumables and auxiliary materials
Environmental protection and waste disposal
Keep the cabin free of chemicals
Fire prevention
Lethal electrical shock due to overhead power lines and lightning strikes
Current discharge through the electrical installation
Noise can cause health damage
Prestressed machine parts
Liquids under pressure
Air under presure
Toxic exhaust gases
Hot surfaces
Safe ascent and descent
Only work on the stopped machine
Dangers in repair work
Machine parts and lifted loads
Danger from welding work
Check and charge the battery
Emergency Preparations
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
01 Engine
0102 Complete component
Diesel engine
Technical instructions
Preparation for work
special tool
Disassemble
0125 Fuel/injection system
Fuel tank
Technical instructions
special tool
Disassemble
fuel lines
Technical instructions
special tool
Assembly instructions
Disassembly
Mounting
fuel radiator
Technical instructions
special tool
Disassemble
0135 Cooling system
engine radiator
Technical instructions
Disassemble
engine radiator ducts
Technical instructions
Assembly instructions
Disassembly
Mounting
Compensation container
Technical instructions
special tool
Assembly instructions
Disassembly
Mounting
fan blade
Technical instructions
Disassemble
Technical instructions
Disassemble
Air guide hood
Technical instructions
Disassemble
radiator screen
Technical instructions
special tool
Disassemble
Radiator strainer suction belt (R45)
Technical instructions
Disassemble
Belt Drive Pulley (R45)
Technical instructions
Preparation for work
Disassemble
Belt tensioner pulley (R45)
Technical instructions
Disassemble
Disassemble
Radiator screen suction drive shaft
Technical instructions
Disassemble
Disassemble
Belt (R50) diesel engine
Technical instructions
Disassemble
Driven Belt Pulley (R50)
Technical instructions
Preparation for work
Disassemble
Belt tensioner pulley (R50)
Technical instructions
Disassemble
0140 Exhaust gas system
Technical instructions
Disassemble
Indication:
0145 Air suction
Intercooler
Technical instructions
Disassemble
intercooler ducts
Technical instructions
Assembly instructions
Disassembly
Mounting
air filter box
Technical instructions
Disassemble
Air intake ducts
Technical instructions
Assembly instructions
Disassembly
Mounting
0150 Engine coupled parts
Belt (R40) generator
Technical instructions
Disassemble
02 Gears / clutch / cardan shaft
0210 Vibration dampers
Vibration damper
03 Chassis
0315 Drive axle
Drive shaft
Technical instructions
Assembly instructions
wheel stud
Technical instructions
Preparation for work
special tool
Assembly instructions
Disassemble
Reducers
Technical instructions
Preparation for work
auxiliary tool
Disassemble
Technical instructions
Preparation for work
Disassemble
Differential
Technical instructions
Preparation for work
Disassemble
Intermediate shaft drive axle drive
Technical instructions
Preparation for work
Disassemble
0320 Steering axle
steering axis
Technical instructions
Disassemble
0330 Rear drive steering axle
Drive steering axle
Technical instructions
Disassemble
Hydraulic motor shaft drive
Technical instructions
Preparation for work
auxiliary tool
Disassemble
0335 Propulsion
Hydraulic propulsion motor
Technical instructions
Preparation for work
auxiliary tool
Disassemble
04 Brake
0405 Service brake
Service brake
Technical instructions
Preparation for work
Change brake pads
Remove the brake caliper
Install the brake caliper
Change the brake disc
Bleed the service brake
special tool
Drain the brake fluid
Refill the brake fluid
Brake pedal
Technical instructions
Assembly instructions
Service brake hydraulic cylinder
Technical instructions
Disassemble
0415 Parking brake
Parking break
Technical instructions
Preparation for work
special tool
Change brake shoes
Adjust the parking brake
08 Drives
0800 General instructions for drives
Left drive diagram
Right drive diagram
Adjust the elastic cylinder
Adjust the elastic cylinder
Adjust the elastic cylinder
Adjust the elastic cylinder
Adjust the elastic cylinder
0808 Main drive
Belt (R27) main transmission
Technical instructions
Disassemble
Belt Drive Pulley(R27)
Driven Belt Pulley (R27)
Technical instructions
Preparation for work
Disassemble
Belt tensioner pulley (R27)
Technical instructions
Engine power output driven pulley
Technical instructions
Preparation for work
special tool
Disassemble
Motor power output
Technical instructions
Preparation for work
special tool
Disassemble
0809 Hydraulic installation drive
Belt (R05) hydraulic system drive
Technical instructions
Disassemble
Adjust the strap (R05)
Belt Drive Pulley (R05)
Driven Belt Pulley (R05)
Technical instructions
Disassemble
Belt tensioner pulley (R05)
Technical instructions
Preparation for work
0814 Intermediate shaft
Main drive intermediate shaft
Technical instructions
Preparation for work
special tool
Disassemble
0820 Head drive
Belt (R01) power unit
Technical instructions
Disassemble
Belt Drive Pulley (R01)
Technical instructions
Preparation for work
special tool
Disassemble
Control friction moment
Driven Belt Pulley (R01)
Technical instructions
special tool
Assembly instructions
Belt tensioner pulley (R01)
Technical instructions
Assembly instructions
0821 Feed joint drive
Belt (R26) power unit
Technical instructions
Disassemble
Belt Drive Pulley(R26)
Technical instructions
Assembly instructions
Driven Belt Pulley (R26)
Belt tensioner pulley (R26)
Technical instructions
Assembly instructions
0841 Threshing organs drive
Strap (R02) straw launcher
Technical instructions
Disassemble
Belt Drive Pulley (R02)
Technical instructions
Preparation for work
special tool
Disassemble
Driven Belt Pulley (R02)
Technical instructions
Preparation for work
special tool
Disassemble
Belt tensioner pulley (R02)
Technical instructions
Assembly instructions
Belt (R42) sheller cylinder
Technical instructions
Preparation for work
special tool
Disassemble
Belt Drive Pulley (R42)
Technical instructions
Preparation for work
special tool
Disassemble
Driven Belt Pulley (R42)
Technical instructions
Preparation for work
special tool
Disassemble
Hydraulic cylinder variator of the sheller cylinder
Technical instructions
Disassemble
Belt (R43) sheller cylinder
Technical instructions
Disassemble
Belt Drive Pulley(R43)
Driven Belt Pulley (R43)
Technical instructions
Preparation for work
special tool
Disassemble
Belt tensioner pulley (R43)
Technical instructions
Preparation for work
Assembly instructions
0842 Separation drive
Belt (R22) separation
Technical instructions
Disassemble
Belt Drive Pulley (R22)
Technical instructions
Driven Belt Pulley (R22)
Technical instructions
Disassemble
Belt tensioner pulley (R22)
Technical instructions
Belt (R24) drive straw walkers
Technical instructions
Disassemble
Belt Drive Pulley(R24)
Driven Belt Pulley (R24)
Technical instructions
Disassemble
Belt tensioner pulley (R24)
Technical instructions
0843 Cleaning drive
Belt (R06) screen box
Technical instructions
Preparation for work
Disassemble
Belt Drive Pulley (R06)
Driven Belt Pulley (R06)
Technical instructions
Disassemble
Belt tensioner pulley (R06)
Technical instructions
Belt (R07) fan
Technical instructions
Disassemble
Belt Drive Pulley (R07)
Technical instructions
Disassemble
Driven Belt Pulley (R07)
Strap (R08)
Technical instructions
Disassemble
Belt Drive Pulley (R08)
Technical instructions
Preparation for work
Disassemble
Disassemble
Driven Belt Pulley (R08)
Technical instructions
Preparation for work
special tool
Disassemble
Fan adjustment motor
Technical instructions
Disassemble
0860 Straw placement drive
Strap (R25) straw placement
Technical instructions
Disassemble
Belt Drive Pulley (R25)
Driven Belt Pulley (R25)
Technical instructions
Preparation for work
special tool
Disassemble
Belt tensioner pulley (R25)
Technical instructions
0861 Grain collection drive
Strap (R04)
Technical instructions
Disassemble
Belt Drive Pulley (R04)
Driven Belt Pulley (R04)
Technical instructions
Disassemble
Belt tensioner pulley (R04)
Technical instructions
Strap (R17)
Technical instructions
Disassemble
Belt Drive Pulley(R17)
Technical instructions
Disassemble
Disassemble
Driven Belt Pulley (R17)
Technical instructions
special tool
Disassemble
Driven Belt Pulley (R17)
Technical instructions
special tool
Disassemble
Belt tensioner pulley (R17)
Technical instructions
Chain (K11)
Technical instructions
Disassemble
Sprockets and chain tensioner sprocket (K11)
Technical instructions
Preparation for work
special tool
Disassemble
Chain (K57) return
Technical instructions
Disassemble
Chain (K58)
Technical instructions
Disassemble
09 Hydraulics
0900 General instructions for the hydraulic installation
General indications of the hydraulic installation
special tool
Diagnostic tool
Fill and bleed the hydrostatic installation
0905 Hydraulic oil tank
Hydraulic oil tank
Technical instructions
special tool
Create negative pressure in the hydraulic oil tank
0907 Hydraulic oil cooler
Hydraulic oil cooler
Technical instructions
Disassemble
0910 Bombs
Hydraulic propulsion pump
Technical instructions
Preparation for work
Disassemble
Double pump hydraulic pump
Technical instructions
Disassemble
0920 Valves
Main valve block
Technical instructions
Assembly instructions
Check and adjust the pressure limiting valve of the working hydraulic system
Low pressure hydraulic system valve block
Assembly instructions
Check and adjust
Head damping valve block
Technical instructions
Assembly instructions
Valve block of the working hydraulic system
Assembly instructions
0932 Rotary connection
Rotary connection
Technical instructions
Preparation for work
special tool
Disassemble
10 Install. electrical/electronic
1000 General electrical installation
General indications of the electrical installation
special tool
12 Driver’s cab/platform
1205 Cab suspension
Cabin supports
Technical instructions
Check/adjust
1210 Cabin
Technical instructions
Preparation for work
Disassemble
windshield wiper motor
Technical instructions
Disassemble
1235 Cabin heating
Heat exchanger
Technical instructions
special tool
Disassemble
Technical instructions
Disassemble
Adjustment valve
Technical instructions
special tool
Assembly instructions
1240 Air conditioning equipment
Air conditioner installation
Technical instructions
Preparation for work
special tool
Empty cooling agent
Fill cooling agent
Start up
Commissioning with new air conditioning compressor:
New commissioning:
Sweep the air conditioning installation
Fill refrigerant oil
Vaporizer
Technical instructions
Disassemble
Expansion valve
Technical instructions
Disassemble
Condenser
Technical instructions
Disassemble
Compensation container
Technical instructions
Disassemble
Air conditioning compressor
Technical instructions
Disassemble
Filter dryer
Technical instructions
Disassemble
21 Power set
2110 Feed channel
Feed channel
Technical instructions
Preparation for work
Disassemble
Change support slats
Feed chains
Technical instructions
Change feed chains
Upper shaft
Technical instructions
Preparation for work
special tool
Disassemble
Investment roller
Technical instructions
Preparation for work
special tool
Disassemble
intermediate shaft
Technical instructions
special tool
Disassemble
Investment
Technical instructions
Disassemble
Hydraulic cylinder raise/lower head
Technical instructions
Assembly instructions
41 Threshing organs
4105 Cylinder frame
Stone collecting device
Technical instructions
Disassemble
4120 Sheller cylinder
Universal sheller cylinder
Technical instructions
special tool
Disassemble
Replace the strips
Rice sheller cylinder
Technical instructions
special tool
Disassemble
Left sheller cylinder bearing
Technical instructions
Preparation for work
special tool
Disassemble
Right sheller cylinder bearing
Technical instructions
Preparation for work
special tool
Disassemble
4125 Concave
Technical instructions
special tool
Disassemble
Technical instructions
special tool
Disassemble
4130 Straw Thrower
straw thrower
Technical instructions
Preparation for work
Disassemble
Straw launcher bearing and feed cylinder on the left
Technical instructions
special tool
Disassemble
Straw launcher bearing and feed cylinder on the right
Technical instructions
Preparation for work
special tool
Disassemble
4140 Return
Technical instructions
Remove the return elevator chain
Install the return elevator chain
Remove the lower return auger
Assemble the lower return auger
Remove the upper return auger
Assemble the upper return auger
Remove the return elevator leg
Install the return lift leg
Remove the return elevator
Disassemble the return elevator
Assemble the return riser
Install the return elevator
4180 Hydraulic installation of threshing devices
Hydraulic cylinder threshing organs
Technical instructions
Assembly instructions
42 Separation
4210 Shakers
Technical instructions
Disassemble
Front walker axle
Technical instructions
Preparation for work
special tool
Disassemble
Rear walker axle
Technical instructions
Preparation for work
special tool
Disassemble
43 Cleaning
4310 Preparation Fund
Feeding Fund
Technical instructions
Disassemble
4320 Screens / screen box
sieve box
Technical instructions
special tool
Disassemble
Place the sieve box in the central position
sieve frame
Technical instructions
special tool
Disassemble
crank drive
Technical instructions
Disassemble
Connecting rod drive drive shaft
Technical instructions
Disassemble
4325 Fan
Technical instructions
special tool
Disassemble the fan
Assemble the fan
60 Deposit the material / deposit the straw
6010 Straw chopper
Straw chopper, blade drum
Technical instructions
Disassemble
Straw chopper left bearing
Technical instructions
Preparation for work
special tool
Disassemble
Straw chopper right bearing
Technical instructions
Preparation for work
special tool
Disassemble
6015 Straw spreader
Spreader plates distributor
Technical instructions
Disassemble
61 Grain Gathering
6115 Grain tank refill
grain elevator chute
Technical instructions
Disassemble
Remove the grain elevator chain
Assembling the grain elevator chain
Grain Elevator Leg
Technical instructions
special tool
Disassemble
grain auger
Technical instructions
Disassemble
grain elevator head
Technical instructions
special tool
Disassemble
Grain tank filling auger
Technical instructions
Disassemble
Grain Tank Filling Auger Gear
Technical instructions
Disassemble
6120 Grain tank unloading
Grain tank unloading
Technical instructions
Preparation for work
Dismantle the horizontal grain tank discharge auger
Assemble the horizontal grain tank discharge auger
Dismantle the vertical grain tank discharge auger
Assemble the vertical grain tank discharge auger
Remove the auger from the grain tank discharge tube
Assembling the grain tank discharge tube auger
Remove the grain tank discharge tube
Install the grain tank discharge pipe
Remove the elbow from the pipe
Assemble the pipe elbow
Remove the vertical tube
Install the vertical tube
Grain Tank Discharge Upper Bevel Gear
Technical instructions
Disassemble
Grain Tank Discharge Bottom Bevel Gear
Technical instructions
Disassemble
Grain Tank Discharge Pipe Hydraulic Cylinder
Technical instructions
Disassemble
Grain Tank Discharge Clutch Hydraulic Cylinder
Technical instructions
Assembly instructions
80 Attached parts, machine casing
8025 Coverings / hoods
Side cover
Technical instructions
Disassemble
Back door
Technical instructions
Disassemble
engine hood
Technical instructions
Disassemble
Battery box / tool box
Technical instructions
Disassemble
Reel drive valve block
Assembly instructions