Claas Jaguar 980-930 (498) Forage Harvesters Technical System EN

File List:

00 0288 250 5.pdf
00 0288 929 1.pdf
00 0291 027 2.pdf
00 0296 326 2.pdf
00 0298 055 3.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
00 0303 170 0.pdf
00 0303 624 1.pdf
00 0305 863 0.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0288 929 1.pdf:

MAN D2862-V12 Tier 4LE 133LE 134
Table of contents
Introduction
Safety rules
Safety and hazard information
Validity of manual
Validity of manual
General information
Marking of warnings and hazard prevention notes
Safety routines
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
CCN (CLAAS Component Number)
01 Engine
0102 Complete component
Flame starting system relay (A1154-MAN)
Connector pin assignment
Connector A
Connector B
0125 Injection / Fuel system
System description
Schematic layout of common rail system
Schematic layout of SCR dosing system
High-pressure pump
High-pressure pump CP3.4
Proportioning unit ZME (Y332-MAN)
Pin assignment
High-pressure accumulator (rail)
Pressure relief valve
Rail pressure sensor (B487-MAN, B514-MAN)
Connector pin assignment
Injector (Y341-MAN – Y352-MAN)
Fuel temperature sensor (B197-MAN)
Connector pin assignment
Circuit diagram
Fuel pre-filter water level sensor
Connector pin assignment
0135 Cooling system
Compensating tank coolant level sensor
Connector pin assignment
0140 Exhaust system
Exhaust gas temperature sensor downstream of SCR catalytic converter (B634-MAN)
Connector pin assignment
0155 Engine control
Control unit EDC17 (A435-MAN)
Connector pin assignment of control unit EDC17
Control unit connector A
Control unit connector B
Control unit connector C
Control unit connector D
Crankshaft sensor (incremental speed sensor) (B488-MAN)
Connector pin assignment
Circuit diagram
Camshaft sensor (segment speed sensor) (B489-MAN)
Connector pin assignment
Circuit diagram
Oil pressure sensor (B104-MAN)
Characteristic sensor curve
Connector pin assignment
Oil level sensor and oil temperature sensor (B270-MAN)
Connector pin assignment
Fuel pressure sensor (B377-MAN)
Characteristic sensor curve
Connector pin assignment
Air mass meter (B323-MAN)
Connector pin assignment
Charge pressure sensor (B623-MAN)
Connector pin assignment
Coolant temperature sensor (B124-MAN)
Connector pin assignment
Circuit diagram
0165 Exhaust gas aftertreatment
Exhaust treatment system
System diagram of V-engine with SCR
Exhaust gas thermocouple elements (A1191-MAN)
Connector pin assignment
Lambda probe (B322-MAN)
Connector pin assignment
Conveying module (A808-MAN)
Connector pin assignment
Dosing module (A1279-MAN)
Connector pin assignment
Tank heating valve (Y437-MAN)
Connector pin assignment
Combined AdBlue® sensor (A1192-MAN)
Connector pin assignment
NOx sensor I (raw emissions) (B1055-MAN)
Connector pin assignment
NOx sensor II (diagnosis) (B994-MAN)
Connector pin assignment
10 Electrical / Electronic equipment
1080 Electrical circuit diagram
Electric circuit diagram of control unit EDC17
1085 Networks
Overview of CAN bus and power supply
90 Miscellaneous
9090 Diagnostic
HD-OBD diagnostic socket (X200-MAN)
Fault memory
CDS fault display
FMI (Failure Mode Identification)
Test step list of control unit EDC17
1. Measurements on engine control unit EDC17
Troubleshooting in the high-pressure system
Testing the leakage quantity
Measuring the total leakage quantity
Preparations
Principle diagram of measuring set-up
Testing the tightness of individual injectors
Measure the capacity to the high-pressure pump
Rev-up test
Description
Compression test
Description
Cylinder shut-offtst
Description
High-pressure test
Description
Injector test
Description
Reset the pressure relief valve
Description
Pressure relief valve test
Description
SCR dosing quantity test
Description
Resetting SCR system faults
Description
System test of SCR dosing system
Description
Resetting the inducement counter
Description
Fuel diagram of oil-lubricated high-pressure pump CP3.4 D2862
Fuel diagram of D2862 – LE13x engine
Troubleshooting in CAN network
1. NOx sensor I (raw emissions) master
2. NOx sensor II (diagnosis) master
3. Thermocouple elements master
4. Combined AdBlue® sensor master
5. NOx sensor I (raw emissions) slave
6. NOx sensor II (diagnosis) slave
7. Thermocouple elements slave
Troubleshooting program
SCR dosing system troubleshooting
General overview
Speed plausibility / blocked pump
Leaky suctonline
Blocked return line
SPN 98 – FMI 1: Engine oil level too high
SPN 98 – FMI 2: Engine oil level too low
SPN 98 – FMI 3: Engine oil level implausible
SPN 100 – FMI 1: Engine oil pressure too high
SPN 100 – FMI 2: Engine oil pressure too low
SPN 168 – FMI 6: Short circuit to battery voltage
SPN 3004 – FMI 4: EGR flap blocked
SPN 3014 – FMI 3: Implausible signal between control units and main relay
SPN 3082 – FMI 1: Oil pressure sensor too high signal
SPN 3082 – FMI 2: Oil pressure sensor too low signal
SPN 3083 – FMI 1: Rail pressure sensor too high signal
SPN 3083 – FMI 2: Rail pressure sensor too low signal
SPN 3083 – FMI 3: Rail pressure sensor signal implausible
SPN 3752 – FMI 4: No camshaft sensor signal
SPN 3752 – FMI 5: Camshaft sensor – short circuit to earth
SPN 3752 – FMI 6: Camshaft sensor – short circuit to positive
SPN 3753 – FMI 4: No crankshaft sensor signal
SPN 3753 – FMI 5: Crankshaft sensor – short circuit to earth
SPN 3753 – FMI 6: Crankshaft sensor – short circuit to positive
SPN 3753 – FMI 8: Crankshaft sensor – faulty signal
SPN 3753 – FMI 10: Crankshaft sensor – interruption
SPN 3775 – FMI 1: Rail pressure too high
SPN 3775 – FMI 2: Rail pressure too low
SPN 3776 – FMI 1: Positive rail pressure control difference
SPN 3778 – FMI 1: Rail pressure leakage under pushing conditions
SPN 3780 – FMI 1: Rail pressure leakage when idling
SPN 3781 – FMI 1: Pressure relief valve open
SPN 3797 – FMI 5: Lambda probe heating – short circuit to earth
SPN 3797 – FMI 6: Lambda probe heating – short circuit to positive
SPN 3797 – FMI 10: Lambda probe heating – interruption
SPN 3847 – FMI 4: No charge pressure/temperature sensor signal
SPN 3847 – FMI 5: Charge pressure/temperature sensor – short circuit to earth
SPN 3847 – FMI 6: Charge pressure/temperature sensor – short circuit to positive
SPN 3847 – FMI 10: Charge pressure/temperature sensor – interruption
SPN 3847 – FMI 11: Charge pressure/temperature sensor – loose contact
SPN 3855 – FMI 5: Lambda probe sensor lines – short circuit to earth
SPN 3855 – FMI 6: Lambda probe sensor lines – short circuit to positive
SPN 3856 – FMI 1: Lambda probe calibration too high
SPN 3856 – FMI 2: Lambda probe calibration too low
SPN 3857 – FMI 3: Lambda probe evaluation unit implausible values
SPN 3858 – FMI 1: Lambda probe temperature too high
SPN 3858 – FMI 2: Lambda probe temperature too low
SPN 3859 – FMI 1: Calibration of the Lambda probe temperature is too high
SPN 3859 – FMI 2: Calibration of the Lambda probe temperature is too low
SPN 4400 – FMI 9: De-icing of AdBlue® system failed (device fault)
SPN 6140 – FMI 5: Airless dosing system (pressure sensor) – short-circuit to earth
SPN 6140 – FMI 6: Airless dosing system (pressure sensor) – short-circuit (UBat)
SPN 6140 – FMI 11: Airless dosing system (pressure sensor) – (loose contact)
SPN 6142 – FMI 5: Airless dosin sytem (temperature sensor) – short-circuit to earth
SPN 6142 – FMI 6: Airless dosing system (temperature sensor) – short-circuit to UBat
SPN 6142 – FMI 11: Airless dosing system (temperature sensor) – loose contact
SPN 6143 – FMI 6: Urea dosing valve – short-circuit to UBat
SPN 6143 – FMI 7: Urea dosing valve – short-circuit
SPN 6143 – FMI 12: Urea dosing valve – short-circuit to UBat or interruption
SPN 6143 – FMI 13: Urea dosing valve – short-circuit to earth or interruption
SPN 6151 – FMI 2: PTC output stage
SPN 6151 – FMI 5: PTC output stage – short-circuit (earth)
SPN 6151 – FMI 6: PTC output stage – short-circuit (UBat)
SPN 6151 – FMI 10: PTC output stage – interruption (open load)
SPN 6161 – FMI 1: SCR pump blocked
SPN 6161 – FMI 2: Pressure and speed correlation of SCR pump
SPN 6163 – FMI 1: Pressure and speed correlation of SCR pump in service routine
SPN 6163 – FMI 2: Pressure and speed correlation of SCR pump in service routine
SPN 6163 – FMI 3: Pressure and speed correlation of SCR pump in service routine
SPN 6164 – FMI 9: Dosing unit device fault
SPN 6165 – FMI 3: Pressure and speed correlation of SCR pump
SPN 6166 – FMI 1: SCR pump speed
SPN 6166 – FMI 3: SCR pump speed
SPN 6170 – FMI 9: SCR pump device fault
SPN 6171 – FMI 1: Replacing the SCR pump filter
SPN 6172 – FMI 1: SCR pump filter is full
SPN 6197 – FMI 5: Airless dosing system (speed feedback)
SPN 6197 – FMI 6: Airless dosing system (speed feedback)
SPN 6207 – FMI 1: Urea dosing pump output stage
SPN 6207 – FMI 5: Urea dosing pump output stage – short-circuit to earth
SPN 6207 – FMI 6: Urea dosing pump output stage – short-circuit to UBat
SPN 6207 – FMI 10: Urea dosing pump output stage – interruption
SPN 6212 – FMI 9: De-icing of AdBlue® system failed – device fault
Position of components
Electric system
A435-MAN Engine control module
Component
Installation locations
High-pressure pump
Componen
Installation location
Proportioning unit (ZME)
Component
Installation location
High-pressure accumulator (rail)
Component
Installation location
Pressure relief valve
Component
Installation location
B487-MAN rail pressure sensor
Component
Installation location
Y341-MAN Injector 1
Component
Installation location
B488-MAN Crankshaft sensor (incremental speed sensor)
Component
Installation location
B489-MAN Camshaft sensor (segment speed sensor)
Component
Installation location
Oil level sensor and oil temperature sensor (B270-MAN)
Component
Installation location
B377-MAN Fuel pressure sensor
Component
Installation location
B323-MAN Air mass meter
Component
Installation location
B104-MAN Oil pressure sensor
Component
Installation location
B623-MAN Charge pressure/temperature sensor
Component
Installation location
B124-MAN Coolant temperature sensor
Component
Installation location
B197-MAN Fuel temperature sensor
Component
Installation location
Oil temperature sensor
Component
Installation location
B634-MAN Exhaust gas temperature sensor downstream of SCR catalytic converter
Component
Installation location
A1191-MAN Exhaust gas thermocouple elements
Component
Installation location
B322-MAN Lambda probe
Component
Installation location
A808-MAN Conveying module
Component
Installation location
A1279-MAN Dosing module
Component
Installation location
Y437-MAN Tank heating valve
Component
Installation location
A1192-MAN Combined AdBlue® sensor
Component
Installation location
B1055-MAN NOx sensor I (raw emissions)
Component
Installation location
B994-MAN NOx sensor II (diagnosis)
Component
Installation location
A1154-MAN Flame starting sstem elay
Component
Installation location

00 0291 027 2.pdf:

MB OM460LAMB OM502LAMB OM906LAMB OM926LA
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard precautions
Validity of manual
Validity of manual
01 Engine
0125 Injection / Fuel system
Injection / fuel system PLD
PLD injection system
Description of function
Pumping phases of plug-on pump
Description of function
Control of plug-on pump
Description of function
Classification of plug-on pumps
Example of a plug-on pump identification plate
Elements in example of plug-on pump identification plate
Fuel low-pressure measurement
Special tool
Preparation of fuel low-pressure measurement
Description of function
Measuring values, fuel low-pressure (downstream of fuel filter)
0155 Engine control
Diesel engine monitoring, diesel engine (MB TIER 3) TUCANO, JAGUAR
Measured values table
Description of function
Diesel engine monitoring, diesel engine (MB TIER 3) LEXION
Measured values table
Description of function
Diesel engine monitoring, diesel engine (MB TIER 4i) TUCANO, JAGUAR
Measured values table
Description of function
Limitation of torque in case of lack of urea
Description of function
Limitation of torque in case of insufficient urea quality
Description of function
Torque limitation after exceeding the time with system faults
Description of function
Diesel engine monitoring, diesel engine (MB TIER 4i) LEXION
Measured values table
Description of function
Limitation of torque in case of lack of urea
Description of function
Limitation of torque in case of insufficient urea quality
Description of function
Torque limitation after exceeding the time with system faults
Description of function
0165 Exhaust gas aftertreatment
Compressed-air system of MB TIER 4i (LEXION, TUCANO)
Description of function
Air dryer with integrated pressure controller
Description of function
Compressed air system MB TIER 4i (JAGUAR)
Description of function
Air dryer with integrated pressure controller
Description of function
SCR system – Urea heating and injection
Description of function
Combined filling level / urea temperature sensor
Description of function
Urea pump unit
Description of function
Reduction catalyst temperature sensors
Description of function
Dosing unit
Description of function
NOx sensor
Description of function
Combined intake air humidity and temperature sensor
Description of function
10 Electrical / Electronic equipment
1012 Modules / sensors
Module overview – MB (OM460LA, 502LA, 906LA, 926LA)
Key to diagram
Module A015 – Electronic engine control (ECM) – MB TIER 4i
Connector X1
Key to diagram
Module pin assignment, connector X1
Connector X2, sheet 1 of 2, 6-cylinder inline and V8 engine
Module pin assignment, connector X2 sheet 1 of 2
Connector X2, sheet 2 of 2, 6-cylinder inline engine
Module pin assignment, connector X2 sheet 2 of 2, 6-cylinder inline engine
Connector X2, sheet 2 of 2, V8 engine
Module pin assignment, connector X2 sheet 2 of 2, V8 engine
Module A017 – Engine adaptation module (ADM) – MB TIER 3
Key to diagram
Key to diagram
Module A017 – Engine adaptation module (ADM) – MB TIER 4i
Key to diagram
Key to diagram
Module A032 – Reduction catalyst (SCR) – MB TIER4i
Key to diagram
Key to diagram
Sensors MB OM460LA
Figure of sensors
Sensors on MB 502LA
Figure of sensors
Sensors on MB OM 906LA, OM 926LA
Figure of sensors
1085 Networks
BUS system (CAN) – engine and machine
Description of function
92 Diagnosis
Diagnosis by fault codes
9220 Error codes engine (J1939)
FMI failure code (Failure Mode Indicator)
FMI failure code (Failure Mode Indicator)
FMI 00 (Signal too high)
FMI 01 (Signal too low)
FMI 02 (Erratic signal)
FMI 03 (Voltage too high)
FMI 04 (Voltage too low)
FMI 05 (Current too low)
FMI 06 (Current too high)
FMI 07 (Mechanical failure)
FMI 08 (Abnormal frequency signal)
FMI 09 (Communication error)
FMI 10 (Rate of signal change too fast)
FMI 11 (multiple faults)
FMI 12 (ECU defective)
FMI 13 (Signal outside of calibration range)
FMI 16 (Parameter not available)
FMI 17 (ECU not responding)
FMI 18 (Power supply failure)
FMI 19 (Software conditions not met)
FMI 95 (no signal change)
FMI 96 (CAN Bus system defective)
FMI 97 (Erratic condition)
FMI 98 (Warning)
FMI 99 (Info)
Fault codes
Diesel engine J1939 (MB) fault code list
Description of function

00 0296 326 2.pdf:

MAN D2868MAN D2862
Table of contents
CCN explanation
CCN (CLAAS Component Number)
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
Validity of manual
Validity of manual
01 Engine
0125 Injection / Fuel system
System description
Schematic layout of Common Rail system
High-pressure pump
High-pressure pump CP3.4 / CP3.4+
Proportioning unit (fuel proportional valve MProp) (Y332-MAN, Y356-MAN)
Connector pin assignment
High-pressure accumulator (Rail)
Pressure relief valve
Rail pressure sensor (B487-MAN, B514-MAN)
Characteristic sensor curve
Connector pin assignment
Injector (Y341-MAN, Y350-MAN)
Fuel temperature sensor (B197-MAN)
Connector pin assignment
Circuit diagram
0140 Exhaust system
Exhaust gas temperature sensor (B633-MAN)
Connector pin assignment
0155 Engine control
Control unit EDC7 (A435-MAN, A570-MAN)
Control unit EDC7 C32 master EC Stage IIIB/Tier 4i V8 (A435-MAN), pin assignment of engine connector A
Control unit EDC7 C32 master EC Stage IIIB/Tier 4i V8 (A435-MAN), pin assignment of vehicle connector B
Control unit EDC7 C32 master EC Stage IIIB/Tier 4i V8 (A435-MAN), pin assignment of injector connector C
Control unit EDC7 C32 slave EC Stage IIIB/Tier 4i V8 (A570-MAN), pin assignment of engine connector A
Control unit EDC7 C32 slave EC Stage IIIB/Tier 4i V8 (A570-MAN), pin assignment of vehicle connector B
Control unit EDC7 C32 slave EC Stage IIIB/Tier 4i V8 (A570-MAN), pin assignment of injector connector C
Crankshaft speed sensor (incremental speed sensor) (B488-MAN)
Connector pin assignment
Circuit diagram
Camshaft speed sensor (segment speed sensor) (B489-MAN)
Connector pin assignment
Circuit diagram
Oil pressure sensor (B104-MAN)
Characteristic sensor curve
Connector pin assignment
Fuel pressure sensor (B377-MAN)
Characteristic sensor curve
Connector pin assignment
Charge pressure sensor Bosch LDF 6T (B623-MAN)
Connector pin assignment
Coolant temperature sensor (B124-MAN)
Connector pin assignment
Circuit diagram
10 Electrical / Electronic equipment
1080 Electrical circuit diagram
Quick overview of EDC7 (D2862-V12)
Quick overview of EDC7 (V8)
Quick overview of EDC7 (R6)
Quick overview of feed module DCU15 (V-engines)
Quick overview of feed module DCU15 (in-line engine)
90 Miscellaneous
9090 Diagnostic
System structure of K-lines, diagnostic sockets
Diagnostic socket (X200-MAN)
HD-OBD diagnostic socket (X200-MAN)
Fault memory
CDS fault display
FMI (Failure Mode Identification)
SPN list EDC 7 (C32)
Test step list EDC7 C32 (6-cylinder engine)
Test step list EDC7 C32 EC Stage IIIB/Tier 4i (6-cylinder engine)
1. Measurements on engine control unit EDC7 C32
Test step list EDC7 C32 master/slave EC Stage IIIB/Tier 4i (8-cylinder V-engine)
1. Measurements on engine control unit EDC7 C32
List of hydraulic test steps
Troubleshooting fundamentals
List of questions for problems
Frequent faults and information on how to remove them
General instructions for troubleshooting in the fuel section
Troubleshooting in the low-pressure system
Troubleshooting in the high-pressure system
Testing the leakage quantity
Measuring the total leakage quantity
Preparations
Basic layout of measuring set-up
Testing the tightness of individual injectors
Measurement of high-pressure pump delivery
Troubleshooting with the CDS
Compression test
Rev-up test
Cylinder shut-off test
High-pressure test
General fuel diagram of oil-lubricated high-pressure pump CP3.4 D2868
Fuel diagram of oil-lubricated high-pressure pump CP3.4 D2862
Fuel diagram of D2868 Euro 4/5 engine
Fuel diagram of D2862 Euro 4/5 engine
Troubleshooting diagram
Troubleshooting program
SPN 94 FUEL SUPPLY PRESSURE
SPN 100 OIL PRESSURE, physical
SPN 102 CHARGE PRESSURE DOWNSTREAM OF COOLER (in the charge air tube), physical
SPN 105 CHARGE AIR TEMPERATURE UPSTREAM OF CYLINDER INTAKE (downstream of EGR), physical
SPN 108 ATMOSPHERIC PRESSURE, physical
SPN 110 COOLING WATER TEMPERATURE, physical
SPN 168 BATTERY VOLTAGE
SPN 171 AMBIENT AIR TEMPERATURE, physical
SPN 173 EXHAUST GAS TEMPERATURE UPSTREAM OF EXHAUST GAS TREATMENT, physical
SPN 174 FUEL TEMPERATURE, physical
SPN 190 ENGINE SPEED
Oscilloscope curves
SPN 609 CAN BLOCK 1
SPN 651 BANK 1 INJECTOR 1 (6-cylinder engine: cylinder 1; 8-cylinder engine master: cylinder 1, slave: cylinder 5; 12-cylinder engine master: cylinder 1, slave: cylinder 12)
SPN 652 BANK 2 INJECTOR 1 (6-cylinder engine: cylinder 5; 8-cylinder engine master: Cylinder 2, slave: Cylinder 7; 12-cylinder engine master: Cylinder 2, slave: Cylinder 11)
SPN 653 BANK 1 INJECTOR 2 (6-cylinder engine: Cylinder 3; 8-cylinder engine master: Cylinder 3, slave: Cylinder 6; 12-cylinder engine master: Cylinder 3, slave: Cylinder 10)
SPN 654 BANK 2 INJECTOR 2 (6-cylinder engine: Cylinder 6; 8-cylinder engine master: Cylinder 4, slave: Cylinder 8; 12-cylinder engine master: Cylinder 6, slave: Cylinder 7)
SPN 655 BANK 1 INJECTOR 3 (6-cylinder engine: Cylinder 2; 12-cylinder engine master: Cylinder 5, slave: Cylinder 8)
SPN 656 BANK 2 INJECTOR 3 (6-cylinder engine: Cylinder 4; 12-cylinder engine master: Cylinder 4, slave: Cylinder 9)
SPN 1079 RAIL PRESSURE SENSOR POWER SUPPLY
SPN 1080 POWER SUPPLY OF FUEL LOW-PRESSURE, CHARGE PRESSURE, OIL PRESSURE AND EXHAUST GAS RELATIVE PRESSURE SENSOR
SPN 1131 CHARGE AIR TEMPERATURE DOWNSTREAM OF COOLER (in the charge air tube), physical
SPN 3004 EGR ACTUATOR FOR STEADY-STATE DEVIATION
SPN 3007 INVALID DM4 REQUEST
SPN 3009 ENGINE OVERSPEED
SPN 3014 MAIN RELAY BLOCKED
SPN 3046 ATMOSPHERIC PRESSURE SENSOR
SPN 3063 FOLLOW-UP MOVEMENT NOT FINISHED
SPN 3064 STAND-ALONE OPERATION OF EDC
SPN 3069 REDUNDANT SPEED MONITORING
SPN 3076 IMMOBILISER RELEASE
SPN 3077 IMMOBILISER RELEASE
SPN 3082 PLAUSIBILITY OF OIL PRESSURE SENSOR
SPN 3083 PLAUSIBILITY OF RAIL PRESSURE SENSOR
SPN 3087 OIL PRESSURE SENSOR
SPN 3088 CHARGE PRESSURE SENSOR DOWNSTREAM OF COOLER (in the charge air tube)
SPN 3089 CHARGE AIR TEMPERATURE SENSOR UPSTREAM OF CYLINDER INTAKE (downstream of EGR)
SPN 3091 COOLING WATER TEMPERATURE SENSOR
SPN 3097 FUEL TEMPERATURE SENSOR
SPN 3099 RAIL PRESSURE SENSOR
Characteristic sensor curve
SPN 3100 FUEL PRESSURE SENSOR (LOW-PRESSURE)
SPN 3671 FAULT UPON READING IN THE EEPROM
SPN 3673 CAN BLOCK 2 (OBD CAN or master/slave CAN)
SPN 3676 FAULTY REDUNDANT SHUT-DOWN DEVICE (TEST IN FOLLOW-UP MOVEMENT)
SPN 3678 BOOSTER VOLTAGE OF CAPACITOR BANK 1
SPN 3679 BOOSTER VOLTAGE OF CAPACITOR BANK 2
SPN 3687 PRESSURE RELIEF VALVE WILL NOT OPEN
SPN 3732 DEFECT RATING FOR INITIALISATION
SPN 3735 EDC-INTERNAL TEMPERATURE
SPN 3736 OUTPUT STAGE SHUT-DOWN BY EDC HARDWARE
SPN 3746 HIGH SIDE OUTPUT STAGE OF EXHAUST GAS RECIRCULATION
SPN 3748 HIGH-SIDE OUTPUT STAGE OF PROPORTIONING UNIT
SPN 3751 HIGH-SIDE OUTPUT STAGE OF ELECTRIC STARTING MOTOR RELAY (IMR)
SPN 3752 CAMSHAFT SPEED SENSOR (SEGMENT SENSOR)
SPN 3753 CRANKSHAFT SPEED SENSOR (INCREMENTAL SENSOR)
Crankshaft speed sensor signal measured at 600 rpm between pins A73 and A55
SPN 3754 SYSTEM START WATCHDOG FAULT
SPN 3755 PLAUSIBILISATION OF LOW FUEL PRESSURE
SPN 3756 SUPPLY VOLTAGE OF EGR FEEDBACK
SPN 3773 MASTER/SLAVE OPERATING MODE CHANGE FAULT
SPN 3775 RAIL PRESSURE MONITORING
SPN 3776 POSITIVE CONTROL DIFFERENCE OF RAIL PRESSURE
SPN 3777 NEGATIVE CONTROL DIFFERENCE OF RAIL PRESSURE
SPN 3778 RAIL PRESSURE: LEAKAGE UNDER PUSHING CONDITIONS
SPN 3779 RAIL PRESSURE: LEAKAGE DUE TO QUANTITY COMPENSATION
SPN 3780 RAIL PRESSURE: HIGH CONTROLLER OUTPUT AT IDLE SPEED
SPN 3781 PRESSURE RELIEF VALVE OPEN
SPN 3782 FUEL SUPPLY PRESSURE DYNAMICS
SPN 3785 MONITORING OF PARTICLE FILTER/PM CATALYST
SPN 3786 PARTICLE FILTER TEMPERATURE LIMITS
SPN 3789 EXHAUST GAS DIFFERENTIAL OR RELATIVE PRESSURE SENSOR
SPN 3790 PLAUSIBILITY OF EXHAUST GAS DIFFERENTIAL OR RELATIVE PRESSURE
SPN 3792 EXHAUST GAS TEMPERATURE SENSOR UPSTREAM OF EXHAUST GAS POST-TREATMENT
SPN 3793 EXHAUST GAS TEMPERATURE SENSOR DOWNSTREAM OF EXHAUST GAS POST-TREATMENT, physical
SPN 3802 HIGH-SIDE OUTPUT STAGE OF COMPRESSED-AIR SHUT-DOWN VALVE
SPN 3804 TIMEOUT FAULT CAN 1 (FFR/MFR/EDC CAN)
SPN 3806 TIMEOUT FAULT CAN 2 (OBD CAN or master/slave CAN)
SPN 3811 PLAUSIBILISATION OF EXHAUST GAS TEMPERATURE UPSTREAM OF EXHAUST GAS TREATMENT
SPN 3812 PLAUSIBILISATION OF EXHAUST GAS TEMPERATURE DOWNSTREAM OF EXHAUST GAS TREATMENT
SPN 3813 ELECTRIC STARTING MOTOR MONITORING (Electric starting motor protection)
SPN 3814 DETECTION OF CONTROL UNIT TURN-OFF TIME
SPN 3819 CAN BLOCK 3 (exhaust gas treatment CAN)
SPN 3820 CAN 1 BYTE MONITORING
SPN 3821 CAN 3 BYTE MONITORING (Exhaust gas treatment CAN)
SPN 3822 TIMEOUT CAN 3 MONITORING (Exhaust gas treatment CAN)
SPN 3836 DETECTION OF LAMBDA VALUE, physical
Connector pin assignment of Lambda probe
SPN 3837 LAMBDA PROBE DETECTION
Connector pin assignment of Lambda probe
SPN 3838 LAMBDA PROBE INTERNAL RESISTANCE, physical
Connector pin assignment of Lambda probe
SPN 3839 LAMBDA PROBE INTERNAL RESISTANCE
Connector pin assignment of Lambda probe
SPN 3844 PLAUSIBILISATION OF CHARGE AIR TEMPERATURE UPSTREAM OF CYLINDER INTAKE (downstream of EGR)
SPN 3847 CHARGE AIR TEMPERATURE DOWNSTREAM OF RADIATOR (in the charge air tube)
SPN 3849 SCR-CATALYST NOT INSTALLED (plausibilisation of exhaust gas filter temperature)
SPN 3850 POSITION DEVIATION OF CLOSED EGR
SPN 3851 EGR POSITION SENSOR (E-EGR)
SPN 3852 PLAUSIBILISATION OF EGR USING THE TEMPERATURE
SPN 3853 E-EGR STEADY-STATE DEVIATION
SPN 3855 LAMBDA PROBE SYSTEM
Connector pin assignment of Lambda probe
SPN 3856 LAMBDA PROBE CALIBRATION
Connector pin assignment of Lambda probe
SPN 3857 LAMBDA PROBE SPI COMMUNICATION
SPN 3858 LAMBDA PROBE TEMPERATURE
Connector pin assignment of Lambda probe
SPN 3859 LAMBDA PROBE TEMPERATURE CALIBRATION
Connector pin assignment of Lambda probe
SPN 3863 THRUST MONITORING
SPN 3868 PLAUSIBILISATION OF CHARGE AIR TEMPERATURE DOWNSTREAM OF RADIATOR (in the charge air tube)
SPN 3919 NOx SENSOR HEATER FAULT STATUS
SPN 3920 NOx CONCENTRATION FAULT STATUS
SPN 3921 O2 CONCENTRATION FAULT STATUS
SPN 3927 LAMBDA PROBE NOT INSTALLED IN EXHAUST GAS PIPE
Connector pin assignment of Lambda probe
SPN 3929 MONITORING OF EGR WITH LAMBDA (MIL fault)
SPN 3930 MONITORING OF EGR WITH LAMBDA (PR fault)
SPN 3938 LAMBDA PROBE CANNOT BE ADAPTED
Connector pin assignment of Lambda probe
Position of components
Electric system
Control unit EDC7 (A435-MAN, A570-MAN)
Description
Installation location
High-pressure pump
Description
Installation location
Proportioning unit (magnetic proportional valve MProp) (Y332-MAN, Y356-MAN)
Description
Installation location
High-pressure accumulator (Rail)
Description
Installation location
Pressure relief valve
Description
Installation location
Rail pressure sensor (B487-MAN, B514-MAN)
Description
Installation location
Injector (Y341-MAN, Y350-MAN)
Description
Installation location
Crankshaft speed sensor (incremental speed sensor) (B488-MAN)
Description
Installation location
Camshaft speed sensor (segment speed sensor) (B489-MAN)
Description
Installation location
Oil pressure sensor (B104-MAN)
Description
Installation location
Fuel pressure sensor (B377-MAN)
Description
Installation location
Charge pressure sensor Bosch LDF 6T (B623-MAN)
Description
Installation location
Coolant temperature sensor (B124-MAN)
Description
Installation location
Exhaust gas temperature sensor (B633-MAN)
Description
Installation location

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor