Claas Jaguar 990-930 (502) Forage Harvesters Repair Manual EN

File List:

00 0288 602 2.pdf
00 0288 987 2.pdf
00 0296 338 1.pdf
00 0300 667 6.pdf
00 0302 272 3.pdf
00 0303 066 5.pdf
00 0303 462 1.pdf
00 0303 918 0.pdf
00 0303 966 1.pdf
00 0305 072 0.pdf
00 0305 431 0.pdf
00 2349 210 0.pdf
Inspection protocol OM 502 LA OM 460 LA.pdf

00 0288 602 2.pdf:

Table of contents
Measurement instruction shear bar
1 Actual state
1.1 Determining machine data
1.2 Sharpening and checking the cutting cylinder knives
1.3 Checking the shear bar
Shear bar wear patterns
1.4 Determining the strain condition of the shear bar
2 Measurements
2.1 Measuring the cylinder radius
2.2 Measuring the cylinder concentricity
Measuring result for measuring position B – right and left side (in direction of travel)
Measuring result for measuring position D – right and left side (in direction of travel)
2.3 Adjusting the shear bar with CEBIS
2.4 Measuring the lever difference
2.5 Measuring the shear bar actual gap (after successful adjustment)
2.6 Measuring the cylinder shape across its width
2.7 Measuring the shear bar support swing torque
3 Measured values prior to measures
Measured values prior to measures
4 Actions
Measures
5 Measured values after measures
Measured values after measures

00 0288 987 2.pdf:

MAN D2862-V12 Tier 4 / 5LE 133LE 134
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Chain connector type E with spring
Chain connector type G with wire
Chain connector type S with cotter pins
Taper ring fasteners
Dismounting
Installation
Gib head key connections
Dismounting
Installation
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearing
Dismounting
Installation
Chuck bushing
Removing
Dismounting of version A
Dismounting of version B
Installing
Chuck bushing version A
Chuck bushing version B
Circlips
Ferrule fittings
Screwing in
Leaky ferrule fittings
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Tightening torques
Tightening torques for hex. or hex. socket bolts / nuts, head without collar or flange (MAN company standard M 3059)
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
Tightening torques for screwed pipe connections with sealing cone joint and hydraulic threaded joints with soft core seal
Tightening torques for hydraulic fittings with ferrule
Tightening torques for hydraulic male connectors SDS shape B and E
Tightening torques for hydraulic swivel screw fittings
Tightening torque for hollow screws (with copper sealing ring)
Tightening torques for hydraulic male connectors SDE shape H, with adjustable direction
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torques for hose clamps with round pins
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
Explanation of symbols
Personnel requirements
Regulations for avoiding accidents with personal injuries
Regulations for avoiding health and environmental damage
Limitation of liability for spare parts and accessories
Information on how to avoid damage and premature wear on the engine
Emergency driving program of engine with electronic control unit
Notes regarding work on the common rail system
Handling of AdBlue® / DEF
Engine overhaul
Installation instructions
01 Engine
0102 Complete component
Engine characteristic data
Technical specifications
Engine description
Engine components
Technical specifications
Technical specifications
Technical specifications
Ignition order
Cranking the engine
Special tool for built-in engine
Special tool for when the engine is removed
Cranking the engine in built-in condition
Cranking the engine in removed condition
0105 Engine suspension
Engine suspension, left
Technical specifications
Removing
Installing
Engine suspension, right
Technical specifications
Removing
Installing
Lifting eyes
Technical specifications
Removing
Installing
0110 Engine housing
Technical specifications
Removing
Disassemling
Assembling
Installing Crankcase ventilation
Technical specifications
Technical specifications
Work preparation
Removing the left crankcase ventilation
Installing the left crankcase ventilation
Removing the right crankcase ventilation
Installing the right crankcase ventilation
Cylinder liners
Technical specifications
Work preparation
Special tool
Removing
Checking
Installing
Housing seal
Technical specifications
Technical specifications
Special tool
Removing the crankshaft rear radial shaft seal
Installing the crankshaft rear radial shaft seal
Removing the crankshaft front radial shaft seal
Installing the front crankshaft radial shaft seal
Front lid
Technical specifications
Work preparation
Removing
Installing
Flywheel housing
Technical specifications
Technical specifications
Removing
Disassembling
Assembling
Installing
0115 Engine unit
Technical specifications
Special tool
Removing
Disassembling
Checking
Assembling
Installing
Measuring the excess dimension
Connecting rod
Technical specifications
Special tool
Removing
Checking
Installing
Crankshaft
Technical specifications
Work preparation
Special tool
Removing
Checking
Checking the axial play
Checking the radial play
Installing
Oscillation damper
Technical specifications
Special tool
Removing
Disassembling
Assembling
Installing
Flywheel
Technical specifications
Special tool
Removing
Checking
Installing
Replacing the ring gear
Drive wheels of timing housing
Technical specifications
Work preparation
Special tool
Removing
Disassembling the intermediate gear
Assembling the intermediate gear
Installing
Crankshaft speed sensor
Technical specifications
Work preparation
Removing
Installing
Piston spray cooling
Technical specifications
Removing the oil spray nozzle
Installing the oil spray nozzle
0120 Cylinder head / Valves / Idler gear
Valve cover
Technical specifications
Work preparation
Removing
Installing
Cylinder head
Technical specifications
Work preparation
Special tool
Removing
Installing
Rocker arm
Technical specifications
Special tool
Removing
Disassembling
Assembling
Installing
Checking
Technical specifications
Work preparation
Special tool
Checking the valves
Checking the valve lash
Adjusting the valve lash
Checking the valve stroke
Valve springs and valve stem seals
Technical specifications
Work preparation
Special tool
Removing
Installing
Camshaft
Technical specifications
Special tool
Removing
Installing
Camshaft gear
Technical specifications
Removing
Disassembling
Assembling
Installing
Camshaft speed sensor
Technical specifications
Work preparation
Removing
Installing
0125 Injection / Fuel system
Fuel filter
Technical specifications
Work preparation
Removing
Installing
Fuel service center
Technical specifications
Technical specifications
Work preparation
Special tool
Removing
Disassembling
Assembling
Installing
Fuel lines
Technical specifications
Work preparation
Special tool
Removing
Installing
Fuel return lines
Technical specifications
Technical specifications
Work preparation
Special tool
Removing the left fuel return lines
Installing the left fuel return lines
Removing the right fuel return lines
Installing the right fuel return lines
Rail CR pump pressure line
Technical specifications
Work preparation
Special tool
Removing
Installing
Injection pressure line
Technical specifications
Technical specifications
Work preparation
Special tool
Removing the left injection pressure lines
Installing the left injection pressure lines
Removing the right injection pressure lines
Installing the right injection pressure lines
Technical specifications
Technical specifications
Work preparation
Special tool
Removing the left rail
Installing the left rail
Removing the right rail
Installing the right rail
Common rail pressure relief valve
Technical specifications
Work preparation
Special tool
Removing
Installing
Injector with nozzle (common rail)
Technical specifications
Work preparation
Special tool
Removing
Installing
High-pressure pump
Technical specifications
Technical specifications
Technical specifications
Work preparation
Special tool
Removing the front high-pressure pump
Installing the front high-pressure pump
Removing the rear high-pressure pump
Installing the rear high-pressure pump
Disassembling the high-pressure pump
Assembling the high-pressure pump
High-pressure pump drive housing
Technical specifications
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Installing
Fuel temperature sensor EDC
Technical specifications
Work preparation
Special tool
Removing
Installing
Fuel pressure sensor
Technical specifications
Work preparation
Special tool
Removing
Installing
Rail pressure sensor / Common rail pressure transducer
Technical specifications
Work preparation
Special tool
Removing
Installing
0130 Lubricating oil system
Oil module (left)
Technical specifications
Removing
Disassembling
Assembling
Installing
Oil module (right)
Technical specifications
Removing
Disassembling
Assembling
Installing
Oil pumps
Technical specifications
Special tool
Removing
Checking
Installing
Left oil pressure transducer / sensor
Technical specifications
Work preparation
Removing
Installing
Right oil pressure transducer / sensor
Technical specifications
Work preparation
Removing
Installing
Engine oil temperature transducer
Technical specifications
Work preparation
Removing
Installing
0135 Cooling system
Technical specifications
Special tool
Draining
Filling up
Coolant manifold (coolant pump)
Technical specifications
Removing
Disassembling
Assembling
Installing
Coolant line (air compressor)
Technical specifications
Removing
Installing
Coolant manifold (engine block, right)
Technical specifications
Removing
Disassembling
Assembling
Installing
Coolant manifold (engine block, left)
Technical specifications
Removing
Installing
Coolant line (heater feed line)
Technical specifications
Removing
Installing
Coolant line (cylinder head, left)
Technical specifications
Removing
Installing
Coolant line (cylinder head, right)
Technical specifications
Removing
Installing
Coolant manifold (thermostat housing)
Technical specifications
Removing
Installing
Coolant thermostat
Technical specifications
Special tool
Removing
Disassembling
Assembling
Installing
Coolant pump
Technical specifications
Removing
Installing
Coolant temperature transducer
Technical specifications
Work preparation
Removing
Installing
0140 Exhaust system
Exhaust gas manifold (right)
Technical specifications
Work preparation
Disassembling
Assembling
Installing
Exhaust gas manifold (left)
Technical specifications
Work preparation
Disassembling
Assembling
Installing
Exhaust turbo charger (left)
Technical specifications
Special tool
Removing
Installing
Exhaust turbo charger (right)
Technical specifications
Special tool
Removing
Installing
Exhaust turbo charger inlet manifold
Technical specifications
Technical specifications
Removing the left exhaust turbo charger inlet manifold
Installing the left exhaust turbo charger inlet manifold
Removing the right exhaust turbo charger inlet manifold
Installing the right exhaust turbo charger inlet manifold
0145 Air intake
Charge air tube
Technical specifications
Removing
Disassembling
Assembling
Installing
Inlet manifold (left)
Technical specifications
Removing
Installing
Inlet manifold (right)
Technical specifications
Removing
Disassembling
Assembling
Installing
Charge pressure sensor / charge pressure pick-up
Technical specifications
Removing
Installing
0150 Engine attachment parts
Electric starting motor
Technical specifications
Removing
Installing
Alternator
Technical specifications
Work preparation
Special tool
Removing
Installing
Removing the pulley
Installing the pulley
Alternator bracket
Technical specifications
Removing
Installing
Alternator drive belt tensioner
Technical specifications
Installation instructions
Air compressor
Technical specifications
Technical specifications
Work preparation
Special tool
Removing
Disassembling
Assembling
Installing
Air compressor cap
Technical specifications
Work preparation
Removing
Installing
0155 Engine control
Control unit holder
Technical specifications
Work preparation
Removing
Installing
Engine control unit
Technical specifications
Removing
Installing
0165 Exhaust gas aftertreatment
Urea solution
Work preparation
Special tool
Checking the urea solution (purity)
Checking the urea solution (density)
Conveying module
Technical specifications
Work preparation
Removing
Installing
Modular exhaust gas aftertreatment system
Technical specifications
Work preparation
Installation instructions
Removing
Installing
Temperature sensors evaluation electronics
Technical specifications
Work preparation
Installation instructions
Removing
Disassembling
Assembling
Installing
NOx sensor evaluation electronics
Technical specifications
Work preparation
Installation instructions
Removing
Disassembling
Assembling
Installing
Seal of DEF / AdBlue® / AUS32 dosing unit
Technical specifications
Removing
Installing
DEF / AdBlue® / AUS32 dosing unit
Technical specifications
Work preparation
Removing
Installing
Cable routing rail
Technical specifications
Removing
Installing
E plate (CAN modules)
Technical specifications
Removing
Installing
DEF / AdBlue® / AUS32 mixing unit
Technical specifications
Removing
Installing
Teconnex V clamp joint
Technical specifications
Removing
Disassembling
Assembling
Installing
Standard support with flat strip clamp
Technical specifications
Removing
Installing
SCR catalytionverter outlet housing
Technicalecifications
Removing
Disassembling
Assembling
Installing
SCR canning
Technical specifications
Removing
Disassembling
Assembling
Installing

00 0296 338 1.pdf:

Mercedes-Benz OM502LA
Table of contents
Introduction
General information
Validity of manual
Handling the manual
Texts and figures
Document structure based on the assembly structure
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on proper repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installation
Gib head key joints
Dismounting
Installation
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Dismounting
Installation
Circlips
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torques for metric fine thread screws
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for SDS hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General information
Of special importance
Identification of warning and danger signs
Regulations for avoiding accidents with personal injuries
Testing, adjusting and repair work
Engine operation
Suspended loads
Working on piping and hoses
Working on the electric system
Working on the hydraulic system
Electric welding
Painting work
Working with urea solution
Information on how to avoid damage and premature wear
Liability limitation
Shutting down and storage
Regulations for avoiding health and environmental damage
Precautionary measures for protection against health and environmental damage
Disposal of operating utilities and auxiliary operating utilities
Information for working on the diesel engine
Accident protection
Cleanliness
Installation instructions
Engine overhaul
Putting into operation after an engine overhaul
First aid measures
01 Engine
0102 Complete component
Type design
Engine data
Engine description
Engine components
Ignition order
Cranking the engine
Special tool for built-in engine
Special tools for removed engine
Cranking the engine in built-in condition
Cranking the engine in removed condition
0105 Engine suspension
Lifting eyes
Technical specifications
0110 Engine housing
Oil sump
Special tool
Technical specifications
Installation
Crankshaft front seal
Special tool
Technical specifications
Removing the radial seal
Installing the radial seal
Removing the cassette seal
Installing the cassette seal ring
Crankshaft rear seal
Special tool
Technical specifications
Installation
Crankcase cover
Special tool
Technical specifications
Installation
Timing housing cover
Special tool
Technical specifications
Applies to design type 942.993
Installation
Applies to design type 942.993
Timing housing
Work preparation
Technical specifications
Installation
Timing housing
Work preparation
Technical specifications
Installation
0115 Engine unit
Special tool
Technical specifications
Disassembly
Checking
Assembly
Installation
Installation
Measuring the excess dimension
Connecting rod
Technical specifications
Checking
Installation
Cylinder liner
Special tool
Technical specifications
Checking
Installation
Applies to design type: 458.99x
Measuring the excess dimension
Measuring the cylinder bore
Crankshaft
Special tool
Technical specifications
Checking
Installation
Crankshaft ring
Special tool
Technical specifications
Installation
Oscillation damper
Special tool
Technical specifications
Installation
Flywheel
Special tool
Technical specifications
Checking
Installation
Replace ring gear
Replacing the ring
0120 Cylinder head / Valves / Idler gear
Valve cover
Technical specifications
Cylinder head
Special tool
Technical specifications
Checking
Disassembly
Assembly
Installation
Rocker lever
Special tool
Technical specifications
Installation instructions
Replacing the roller tappets
Special tool
Technical specifications
Installation instructions
Checking the valves
Adjusting the valve lash
Valve springs and valve stem seals
Special tool
Mercedes-Benz
Technical specifications
Installation
Valve guide
Work preparation
Special tool
Technical specifications
Checking
Installation
Camshaft
Special tool
Technical specifications
Checking
Installation
0125 Injection / Fuel system
Fuel system
Cylinder head injection line
Special tool
Technical specifications
Installation instructions
Cylinder head leakage lines
Technical specifications
Nozzle holder combination
Special tool
Technical specifications
Installation
Protective sleeve
Special tool
Technical specifications
Installation instructions
Plug-on pump
Special tool
Work preparation
Technical specifications
Installation
Fuel pump
Work preparation
Technical specifications
Installation
Fuel filter housing
Technical specifications
0130 Lubricating oil system
Lubricating oil system
Special tool
Pre-filling
Oil spray nozzle
Technical specifications
Installation instructions
Oil filter housing
Work preparation
Technical specifications
Installation
Oil cooler
Technical specifications
Installation instructions
Oil excess pressure valve
Technical specifications
Installation instructions
Oil pump
Technical specifications
Installation instructions
0135 Cooling system
Special tool
Technical specifications
Draining
Filling up
Cleaning the coolant circuit
Coolant pump
Special tool
Technical specifications
Disassembly
Assembly
Installation
Coolant thermostat
Work preparation
Technical specifications
Checking
Installation
0140 Exhaust system
Exhaust manifold
Technical specifications
Installation
Exhaust manifold
Technical specifications
Installation
Main exhaust manifold
Technical specifications
Installation instructions
Exhaust turbo charger suction tube
Technical specifications
Installation instructions
Exhaust turbo charger
Special tool
Technical specifications
Installation
Checking
Checking the axial play
Checking the radial play
Exhaust turbo charger
Special tool
Technical specifications
Installation
Checking
Checking the axial play
Checking the radial play
Catalyst
Work preparation
Technical specifications
Installation instructions
0145 Air intake
Intake housing
Technical specifications
Applies to type designs with one exhaust turbo charger
Applies to type designs with two exhaust turbo chargers
Installation
Applies to type designs with two exhaust turbo chargers
Applies to type designs with one exhaust turbo charger
0150 Engine attachment parts
Electric starting motor
Work preparation
Technical specifications
Installation
Removing the solenoid switch
Installing the solenoid switch
Removing the starter pinion
Installing the starter pinion
Alternator
Special tool
Technical specifications
Installation
Removing the pulley
Installing the pulley
Alternator
Special tool
Technical specifications
Alternator (G002)
Alternator (G002)
Alternator (G003)
Alternator (G003)
Alternator (G003)
Installation
Alternator (G002)
Alternator (G002)
Alternator (G003)
Alternator (G003)
Alternator (G003)
Removing the pulley
Installing the pulley
Alternator drive belt tensioner
Technical specifications
Installation instructions
Air compressor
Special tool
Technical specifications
Checking the oil thrown out
Removing the drive wheel
Installing the drive wheel
Removing the cylinder head
Applies to design type 942.993
Disassembling the cylinder head
Assembling the cylinder head
Installing the cylinder head
Applies to design type 942.993
Removing the piston and the cylinder liner
Installing the piston and the cylinder liner
Removing the crankshaft and the connecting rod
Installing the crankshaft and connecting rod
0155 Engine control
MR/PLD control unit
Technical specifications
Installation instructions
0165 Exhaust gas aftertreatment
Exhaust treatment system
Work preparation
Special tool
Technical specifications
Checking the urea solution (purity)
Checking the urea solution (density)
Urea heater valve
Work preparation
Special tool
Technical specifications
Installation
Urea pump
Work preparation
Special tool
Technical specifications
Installation
Removing the pressure accumulator
Installing the pressure accumulator
Removing the dump valve
Installing the dump valve
Removing the intake filter
Installing the intake filter
Checking the electric wiring loom
Filling the accumulator
Urea dosing unit
Work preparation
Special tool
Technical specifications
Installation instructions
Flushing
Urea injector
Technical specifications
Installation instructions
0190 Accessories
Engine insulation
Work preparation
Technical specifications
Engine insulation
Work preparation
Technical specifications
Installation

00 0300 667 6.pdf:

Mercedes-Benz OM470LAMercedes-Benz OM471LAMercedes-Benz OM473LA
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Chain connector type E with spring
Chain connector type G with wire
Chain connector type S with cotter pins
Taper ring fasteners
Dismounting
Installation
Gib head key connections
Dismounting
Installation
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearing
Dismounting
Installation
Chuck bushing
Removing
Dismounting of version A
Dismounting of version B
Installing
Chuck bushing version A
Chuck bushing version B
Circlips
Ferrule fittings
Screwing in
Leaky ferrule fittings
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Tightening torques
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
Tightening torques for screwed pipe connections with sealing cone joint and hydraulic threaded joints with soft core seal
Tightening torques for hydraulic fittings with ferrule
Tightening torques for hydraulic male connectors SDS shape B and E
Tightening torques for hydraulic swivel screw fittings
Tightening torque for hollow screws (with copper sealing ring)
Tightening torques for hydraulic male connectors SDE shape H, with adjustable direction
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torques for hose clamps with round pins
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General information
Important
Hazard signs
Signal word
Regulations for avoiding accidents with personal injuries
Testing, adjusting and repair work
Engine operation
Suspended loads
Working on piping and hoses
Work on the Common Rail System
Working on the electric system
Working on the hydraulic system
Electric welding
Painting work
Working with urea soluti