Claas Nexos Vl 240-210 (A26) Tractors Technical System EN

File List:

00 0302 343 1.pdf
00 0302 565 2.pdf
00 1142 850 0 Size (11.7 MB) 10.5.2010.pdf
00 1143 962 1.pdf
00 1160 998 X.pdf
00 1167 526 0.pdf
CLAAS HARNESS PARTS.pdf

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light failsto light p)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 1142 850 0 Size (11.7 MB) 10.5.2010.pdf:

01 ENGINE – F5C
introduction
Introduction
General notes
General notes on the electrical circuit
Grounding and shielding
Conversions between the main measurement units of the international system and current use derived magnitudes
Engine views
Engine lubrication
Oil pump
Balancing system with counter-rotating counterweights
Oil filter
Oil gas recycling
Water pump
Thermostat
Heat exchanger
Exhaust Gas Recirculation (EGR) system
Supercharging
Fuel supply
Schematic diagram
Hose schematic
Injection pump
Supply phase
Start phase
End of start phase
Engine stop
L.D.A. device (flow adaptation according to the load)
Priming pump
Fuel filter
Engine auxiliary devices
Removing / refitting engine auxiliary devices
Preliminary operations
Finding the TDC on Cylinder 1
BOSCH VE 4/12F pump
Timing gear train casing
Fitting the rear face components
Fitting the flywheel
Fitting the front face components
Engine timing
Piston protrusion measurement
Adjusting the rocker-valve gap
Verifications and checks
Removing-refitting the blow-by on the cylinder head cover
Injection pump removing and refitting procedure
BOSCH VE 4/12F pump
Checking static advance of the injection pump on the engine at TDC of cylinder 1
KSB – Bosch pump link cable
Coolant temperature sensor
Oil pressure switch
KSB coolant temperature sensor
Engine speed sensor
Overhaul of the engine
General specifications
Fitting sets
Removing the connecting rods / pistons / crankshaft and camshafts
Repairing the cylinder block
Checks and measurements
Checking the bearing surface of the cylinder head on the cylinder block
Camshaft
Checking cam lift and cylinder alignment on the shaft
Changing the bush
Followers
Fitting the followers – Camshaft
Crankshaft
Measure the crank pins and journals
Fitting the bearing bushings
Fitting the crankshaft
Checking shoulder gap of the crankshaft
Connecting rod – piston assembly
Piston pin
Connecting rods
Fitting the connecting rod – piston assembly – Connecting rod-piston coupling
Fitting the piston rings
Fitting the connecting rod – piston assemblies in the jackets
Fitting the connecting rod caps
Piston protrusion measurement
Cylinder head
Removing the valves
Checking the cylinder head bearing surface
Valve guide
Valve seats
Fitting the cylinder head
Tightening torques

00 1143 962 1.pdf:

FL – FLC – FLE loaders
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
General information
Using this diagnostic manual
Safety rules
Safety instructions and risk information
Validity of manual
Validity of this diagnostic manual
06 Lift device
0615 Front loader
Reminder
Control valve slide valves
Lifting circuit
“Shock Eliminator System” (Option)
Loading circuit
Loading circuit of FL loaders
Loading circuit of FLC – FLE loaders
Parallelogram hydrauliccuit
Hydraulic parallelogram – “PCH System”
3rd function circuit
Loading retarder
4th function circuit
Safem circuit
“ACS” circuit
“SCS” circuit
“Fast-Lock System” circuit
“Speed-Link System” circuit
Mechanical part
0698 Problems / remedy
Faults on the Mach System
Appearance of oil leaks
Faults on Flexpilot System
Open centre: Hydraulic malfunction noted on the tractor
Open centre: Loader does not lift the load stated
Load sensing signal (LS): Hydraulic malfunction noted on the tractor
Load sensing signal: Loader does not lift the load stated
Faults on Flexpilot System
Appearance of jerking relating to the hydraulic system
Abnormally hard to move the control lever
Control valve body rupturing under the effect of the pressure as soon as the vehicle is first switched on
Response time too long
Appearance of oil leaks outside the control valve
Faults on lifting circering by itself
Faults on loading circuit
Loader dumping by itself
Lack of power when digging or unloading
Checking the lolves
Characteristics of the solenoid valves
Solenoid valve not working
Dismantling the solenoid valve
Dismantling the solenoid valve of the 3rd function on the FL loader
User advice in order to avoid clogging the solenoid valves
10 Electrical / Electronic equipment
1015 Wiring harnesses
Overview of the FL loader wiring harnesses
Wiring harness for loader equipped with 3rd function
Wiring harness for loader equipped with 3rd function and 4th function
Wiring harness for loader equipped with 3rd function, 4th function, ACS and “Fast-Lock” or “Speed-Link”
Wiring harness for loader equipped with 3rd function, 4th function, SCS, ACS and “Fast-Lock” or “Speed-Link”
Wiring harness for safety loader on the lifting and loading circuit
Overview of the FLC loader wiring harnesses
s for loader equipped with 3rd function
Wiring harness for loader equipped with 3rd function and 4th function
Wiring harness for loader equipped w, 4th function, and “Fast-Lock”
Wiring harness for loader equipped with safety function on lifting and loading
Overview of FLE loader wiring harnesses
Wiring harness for loader equipped with 3rd function
Wiring harness for loader equipped with safety function on lifting and loading
Position of components
Hydraulic system
3000 Hydraulic cylinders
5000 Accumulators
8000 Couplings – Connections
Electric system
V Electronic components
X Connections
Y Electromagnetic coil

00 1160 998 X.pdf:

Technical systems
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN omponent Number)
Introduction
Validity of manual
Validity of this diagnostic manual
01 Engine
0125 Injection / Fuel system
Fuel supply circuit (F5C)
Table of measurement values
Description of the function
Fuel supply circuit hyc diagram
Fuel injection circuit (F5C)
Description of the function
Description of the operation
Device to adapt the flow rate according to the load (LDA)
Fuel injection circuit hydraulic diagram
Fuel return circuit
Electrical diagram
0130 Lubricating oil system
Engine lubrication circuit (F5C)
Table of measurement values
Description of the function
Hydraulic diagram of the engine lubrication circuit
0135 Cooling system
Engine cooling circuit (F5C)
Table of measurement values
Description of the function
Checking the engine thermostat
0140 Exhaust system
Engine exhaust circuit (F5C)
Description of the function
0145 Air intake
Engine air intake circuit (F5C)
Table of measurement values
Description of the function
0150 Engine attachment parts
Engine start-up (F5C)
Table of measurement values
Description of the function
01 Engine
0125 Injection / Fuel system
Fuel supply circuit (NEF)
Table of measurement values
Description of the function
Fuel supply circuit hydraulic diagram
Fuel injection circuit (NEF)
Description of the function
Fuel injection circuit hydraulic diagram
Injection pump
Fuel return circuit
Engine wiring harness
0130 Lubricating oil system
Engine lubrication circuit (NEF)
Table of measurement values
Description of the function
Hydraulic diagram of the engine lubrication circuit
0135 Cooling system
Engine cooling circuit (NEF)
Table of measurement values
Description of the function
Checking the engine thermostat
0140 Exhaust system
Engine exhaust circuit (NEF)
Description of the function
0145 Air intake
Engine air intake circuit (NEF)
Table of measurement values
Description of the function
0150 Engine attachment parts
Engine start-up (NEF)
02 Gearbox / Clutch / Universal drive shaft
0202 Complete component
Transmission kinematics
12 + 12 transmission
24 + 24 transmission with mechanical doubler
24 + 24 transmission with hydraulic doubler
24 + 12 transmission with hydraulic reverser and mechanical rear power take-off clutch
24 + 12 transmission with hydraulic reverser and hydraulic rear power take-off clutch
Load distribution
0220 Mechanical reverser
Mechanical reverser
0222 Hydraulical reverser
REVERSHIFT hydraulic reverser
Table of measurement values
Description of the function
Operation and adjustment of the clutch pedal
0230 Mechanical gearbox
Mechanical doubler, mechanical ranges and gears
0234 Powershift gearbox
Twinshift hydraulic doubler
0242 Differential
Rear differential lock
Table of measurement values
Functional logic
0252 Electro-hydraulical front axle drive
Four-wheel drive
Table of measurement values
Functional logic
0297 Inspecting / Measuring / Setting
Transmission calibration
Interface menu for the transmission control module “TCU A057”
Configuring the tractor model
Clutch pedal calibration menu
Clutch pressure sensors calibration menu
Lever progressivity adjustment menu
Pedal progressivity adjustment menu
Hydraulic doubler progressivity adjustment menu
“Limp Home” function activation menu
Diagnostic help menu for the REVERSHIFT, doubler control and clutch pedal
Transmission calibration
Interface menu for the transmission control module “TCU A057”
Configuring the tractor model
Clutch pedal calibration menu
Clutch pressure sensors calibration menu
Levvity adjustment menu
Pedal progressivity adjustment menu
Hydraulic doubler progressivity adjustment menu
“Limp Home” function activation menu
Diagnostic help menu for the REVERSHIFT, doubler control and clutch pedal
Checking the supply pressure of the hydraulic reverser clutches
Checking the differential supply pressuthe four-wheel drive power take-off supply pressure
03 Chassis
Steering axle
04 Brake
0405 Service brake
Service brake
0425 Trailer hydraulic brake
Trailer hydraulic brake
Table of measurement values
05 Steering
0505 Steering
Main steering
Checking the steering pressure relief valve 7026
Checking the opening pressure of the shockproof valves 7153
06 Lift device
0605 Rear power lift
Mechanical rear linkage
Neutral position
Lowering position
Raising position
Checking the rear linkage shock valve
Hydraulic adjustable link and offset
Kinematics diagram
Hydraulic diag Electrical architecture
Status of solenoid valves
0615 Front loader
Front loader hydraulic connections
Connecting the front loader on the tractor’s hydraulic control valves
Connecting the front loader on the Mach’s hydraulic control valves
Mach hydraulic connection
Electrical connection for functions 3 and 4
08 Drives
0802 Rear PTO
Rear power take-off
Functional logic
Checking the power take-off brake supply pressure
Checking the power take-off clutch pressure
Electrical part
Hydraulic part
Functional logic
09 Hydraulic system
0920 Valves
Hydraulic circuit with 2 pumps and 2 control valves
Hydraulic circuit with 2 pumps and 3 control valves
Hydraulic circuit with 2 pumps and 3 control valves with centre flow controller
Hydraulic circuit with 2 pumps and 4 control valves with centre flow controller
Hydraulic circuit with 3 pumps and 3 control valves with centre flow controller
Hydraulic circuit with 3 pumps and 4 control valves with centre flow controller
Hydraulic circuit with 3 pumps and electrohydraulic control valves
Rear mechanical control valve
Three-position mechanical control valve
Four-position mechanical control valve
Intermediate plate
Lower plate
Upper plate
Electrohydraulic auxiliary control valve
Hydraulic architecture
Description of the function
Hydraulic system non-return valve solenoid valve
Inlet plate
Blanking plate
Position of control valves
Control valve in neutral position
Control valve in flow position
0980 Hydraulic circuit diagrams
Mechanical transmission hydraulic circuit (12 x 12)
Hydraulic circuit for mechanical transmission (24 x 24) with “Twinshift” hydraulic doubler
Hydraulic circuit for “Revershift” mechanical transmission (24 x 12)
10 Electrical / Electronic equipment
1010 Central electrics
Engine compartment fuse box
Preheating fuse
Electronic linkage fuslay
Cab main fuse
Main fuse box
Right-hand post fuse box
Left-hand post fuse box
Fuse box under the instrument panel
1012 Modules / sensors
Overview of modules
A057 Transmission control module
A060 Hydraulic control module
A101 Dashboard module
A117, A118, A119, A120 Control valves 1, 2, 3, 4
A147 Rear linkage conel
1015 Wiring harnesses
List of wiring harnesses
W01 – Main wiring harness without electro-control valve
W01 – Main wiring harness with electro-control valves
W02 – Engine wiring harness
W03 – Transmission wiring harness
W04 – Air conditioning and ventilation wiring harness
W05 – Lighting wiring harness
W06 – Air braking wiring harness
W08 – Air conditioning compressor wiring harness
W09 – Main wiring harness of hitching offset
W09 -2 – Secondary wiring harness of hitching offset
W11 – Rear linkage supply wiring harness
W11-2 – Rear linkage secondary wiring harninkage main wiring harness
W11-4 – Rear linkage rear control wiring harness
W12 – Electro-control valve secondary wiring harness
W13 – Electro-control valve main wiring harness
1080 Electrical circuit diagram
SCM01 Work lighting
SCM01-01 Front work lights on the upper section of the cab
List of components
SCM02 Road indicators
SCist of components
SCM02-02 Dipped beam headlights – Main beam headlights
List of components
SCM02-03 Indicators – Hazard warning lights
List of components
SCM02-04 Brake lights
List of components
SCM02-05 Warning beacon
List of components
SCM02-06 Audible warning
List of components
SCM03 Air conditioning and ventilation
SCM03-01 Ventilation and air conditioning (Elios)
List of components
SCM03-02 Ventilation and air conditioning (Nexos)
List of components
SCM04 Linkage – Power take-off (pre-2009)
Rear linkage and electrohydraulic control valves (pre 2009)
List of components
SCM04-02 Rear power take-off (pre-2009 with mechanical reverser)
List of components
SCM04-02 Rear power take-off (pre-2009 with REVERSHIFT)
List of components
SCM04-03 Front power take-off (pre-2009)
List of components
SCM04-04 Linkage hydraulic offset (pre-2009)
f components
SCM04-05 Hydraulic module (pre-2009)
List of components
SCM04-06 Linkage module (pre-2009)
List of components
SCM04 Linkage – Power take-off (with mechanical reverser)
SCM04-01 Rear linkage and electrohydraulic control valves (with mechanical reverser)
List of components
SCM04-02 Rear power take-off (with mechanical reverser)
List of components
SCM04-03 Front power take-off (with mechanical reverser)
List of components
SCM04-04 Linkage hydraulic offset (with mechanical reverser)
List of components
CM04-05 Hydraulic module (with mechanical reverser)
List of components
SCM04-06 Linkage module (with mechanical reverser)
List of components
SCM04 Linkage – Power take-off (REVERSHIFT)
SCM04-01 Rear linkage and electrohydraulic control valves (REVERSHIFT)
List of components
SCM04-02 Rear power take-off (REVERSHIFT)
List of components
SCM04-03 Front r take-off (REVERSHIFT)
List of components
SCM04-04 Linkage hydraulic offset (REVERSHIFT)
List of components
SCM04-05 Hydraulic module (REVERSHIFT)
List of components
SCM04-06 Linkage module (REVERSHIFT)
List of components
SCM05 Starting and charging circuit (pre-2009)
SCM05 Starting and charging circuit (pre-2009)
List of components
SCM05 Starting and charging circuit (REVERSHIFT)
SCM05 Starting and charging circuit (REVERSHIFT)
List of components
SCM05 Starting and charging circuit (REVERSHIFT)
SCM05 Staing and charging circuit (REVERSHIFT)
List of components
SCM06 Transmission (pre-2009)
SCM06 -01 Transmission (pre-2009)
List of components
SCM06-02 Transmission module (pre-2009)
List of components
SCM06-03 Electrohydraulic doubler and mechanical reverser (pre-2009)
List of components
SCM06-04 Four-wheel drive (pre-2009)
List of components
SCM06-05 Differential lock (pre-2009)
List of components
SCM06 Transmission (with mechanical reverser)
SCM06-03 Electrohydraulic doubler and mechanical reverser (with mechanical reverser)
List of components
SCM06-04 Four-wheel drive (with mechanical reverser)
List of components
SCM06-05 Differential lock (with mechanical reverser)
List of components
SCM06-06 Four-wheel drive and parking brake (with mechanical reverser)
List of components
SCM06 Transmission (REVERSHIFT)
SCM06-01 Transmission (REVERSHIFT)
List of components
SCM06-02 Transmission module (REVERSHIFT)
List of components
SCM06-03 Electrohydraulic doubler and mechanical reverser (REVERSHIFT)
List of components
SCM06-04 Four-wheel drive (REVERSHIFT)
List of components
SCM06-05 Differential lock (REVERSHIFT)
List of components
SCM06-06 Four-wheel drive and parking brake (REVERSHIFT)
List of components
SCM07 Accessories
SCM08 Screen washer and wiper
SCM08 -01 Screen washer and wiper (windscreen)
List of components
SCM08 -01 Screen washer and wiper (rear screen)
List of components
SCM10 CAN network (pre-2009)
SCM10 CAN network (with mechanical reverser)
SCM10 CAN network (REVERSHIFT)
SCM11 Supply
SCM12 Connection of tractor to implements
SCM13 Air braking
SCM18 Engine (pre-2009)
SCM18 Engine (with mechanical reverser)
SCM18 Engine (pre-2009)
SCM19 Instrument panel (pre-2009)
SCM19 Instrument panel (with mechanical reverser)
SCM19 Instrument panel (REVERSHIFT)
1085 Networks
Layout of CAN bus network, version with mechanical reverser
Location of CAN bus resistors
Layout of CAN bus network, version with hydraulic reverser
CAN bus network
Location of CAN bus resistors
92 Diagnosis
Presentation of error codes
Introduction
Error codes display
9210 Error codes machine
Description of the list of error codes
Error code
Sender module
Description
List of codes
Position of components
Hydraulic system
1000 Oil tank – Oil filter – Oil cooler
2000 Pump – Motor
3000 Hydraulic cylinders
5000 Accumulators
6000 Valves (actuated by a mechanical control)
7000 Hydraulic control valves
Electric system
A Terminal – Modules
B Sensors
C Electrical/electronic equipment
G Voltage source
E Lighting
H Indicator device – Indicator light
M Motor (electric)
R Potentiometers – Resistors
S Switchesl)
U Switches – External controls
V Electronic components
X Connections
Y Solenoid coil
Z Actual value switches

00 1167 526 0.pdf:

ELIOS 240-200NEXOS 250-210 VL-L-VE-FB
Table of contents
90 Miscellaneous
9090 Diagnostic
Gearbox diagnostics protocol
Checking the oil level in the hydraulic circuit
Diagnostics protocol process
Checking the oi REVERSHIFT housing
Checking the pressure in the REVERSHIFT housing
Checking the REVERSHIFT lubrication flow rates
Transmission auto-advance test
Checking for oil leaks from the REVERSHIFT housing
Checking the REVERSHIFT pressure

CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)