Claas Rollant 620 Rc 620 (J02) Balers Operator Manual EN

File List:

00 0292 832 1.pdf
00 0300 268 6.pdf
00 0301 051 0.pdf
00 2348 408 0.pdf
00 2348 427 0.pdf

00 0292 832 1.pdf:

Table of contents
1 To this Operator’s Manual
1.1 Notes on the manual
1.1.1 Validity of the manual
1.1.2 Using the manual
1.1.3 Symbols and notes
1.1.4 Technical specifications
2.1 Safety rules
2.1.1 Particularly important
2.1.2 Intended use
2.1.3 Reasonably foreseeable misuse
2.1.4 General safety and accident prevention regulations
3 Product description
3.1 Overview and method of operation
3.1.1 OPERATOR overview
3.1.2 OPERATOR mode of operation
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 OPERATOR identification plate
4 Operating and display elements
4.1 CLAAS OPERATOR
4.1.1 Terminal
4.1.2 Terminal program
4.1.3 Menu overview
4.1.4 Information menu
4.1.5 Settings menu
4.1.6 Time menu
4.1.7 Diagnosis menu
4.1.8 Language and units menu
5 Technical specifications
5.1 CLAAS OPERATOR
5.1.1 Specification
6 Operation
6.1 Switching the OPERATOR on and off
6.1.1 Switching on the OPERATOR
6.1.2 Selecting an application
6.1.3 Switching off the OPERATOR
6.2 Terminal settings
6.2.1 Adjusting the screen and volume
Night mode
6.2.2 Adjusting the date and time
6.2.3 Displaying the diagnosis information
On-board voltage display (1)
Enabling the speed signal (2)
Displaying the CLAAS ISOBUS ECU address and name (3)
6.2.4 Setting the language and display formats
Setting the language
Setting the display formats
7 Maintenance
7.1 Maintenance
7.1.1 Daily
8 Putting out of operation and disposal
8.1 General information
8.1.1 Putting out of operation and disposal
9 Technical terms and abbreviations
9.1 Terms and explanations
9.1.1 Technical words
9.1.2 Abbreviations

00 0300 268 6.pdf:

ROLLANT 620 ROLLANT 620 RFROLLANT 620 RC
Table of contents
1 Introduction
1.1 General information
1.1.1 Manual validity
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance notes
1.1.7 Notes on warranty
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Using in line with intended usage
1.2.2 Reasonably foreseeable misuse
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Children in danger
2.2.5 Hazard areas
2.2.6 Presence between tractor and machine
2.2.7 Persons riding on the machine
2.2.8 Hitching the tractor to the machine
2.2.9 Danger of injury from rotating shafts
2.2.10 Structural alterations
2.2.11 Optional equipment and spare parts
2.2.12 Controlling the tractor when it is running
2.2.13 Operation only after proper putting into operation
2.2.14 Technical condition
2.2.15 Danger from damage to the machine
2.2.16 Complying with technical limit values
2.2.17 Danger from continued running of machine parts
2.2.18 Keeping safety devices functional
2.2.19 Personal protective equipment
2.2.20 Wearing suitable clothing
2.2.21 Removing dirt and loose objects
2.2.22 Preparing the machine for road travel
2.2.23 Risks when driving on the road and in the field
2.2.24 Parking the machine safely
2.2.25 Unsupervised parking
2.2.26 Unsuitable operating materials
2.2.27 Safe handling of operating and auxiliary utilities
2.2.28 Environmental protection and disposal
2.2.29 Fire prevention
2.2.30 Highly dangerous electric shock from the overhead power lines
2.2.31 Electrocution by electrical system
2.2.32 Pressurised fluids
2.2.33 Compressed air
2.2.34 Hot surfaces
2.2.35 Working on machine only after shutting it down
2.2.36 Maintenance work and repairs
2.2.37 Raised machine parts and loads
2.2.38 Risks related to welding work
2.3 Safety decals
2.3.1 Layout of safety decals
2.3.2 Location of safety stickers
3 Machine description
3.1 Existing models
3.1.1 Machine description
3.2 Overview and functions
3.2.1 Left-hand side
3.2.2 Right-hand side
3.2.3 Roller identification
3.3 Safety equipment
3.3.1 Indicator lights
3.3.2 Reflective equipment*
3.3.3 Jack stand
3.3.4 Chocks
3.3.5 Retaining cable*
3.3.6 Parking brake*
3.3.7 Locking the tailgate
3.3.8 Locking the pick-up
3.3.9 Extinguisher*
3.4 Working and service areas
3.4.1 General points
3.4.2 Front section of the baler
3.5 Identification plates and identification number
3.5.1 Replacement parts and technical information
3.5.2 Serial number, identification number or VIN code
Serial number
Identification number or VIN code
3.5.3 Machine identification plate
Identification plate for a machine with European certification
Identification plate for a machine without European certification
Identification plate for countries in the Customs Union (Belarus, Kazakhstan, Russia)
3.5.4 Axle identification plate
3.5.5 Drawbar identification plate*
3.6 Information on the machine
3.6.1 Location of information stickers
3.7 General operating principle
3.7.1 Baling cycle
3.8 Control terminal
3.8.1 Control terminal*
3.8.2 ISOBUS connection*
3.9 Coupling frame
3.9.1 Types of hitch
3.10 Transmission and drive
3.10.1 Power transmission
3.10.2 Main drive
3.10.3 Pick-up drive
3.10.4 Feed rake drive*
3.10.5 Rotor drive*
3.10.6 Drive chains
3.11 Crop feeding
3.11.1 Pick-up
3.11.2 Pick-up wheels
3.11.3 Crop guard*
3.11.4 Short crop plate*
3.11.5 Roller crop press*
3.12 Feeder unit
3.12.1 Feed rake*
3.12.2 Rotor*
3.12.3 RotoCut cutting unit*
3.12.4 Manual rotor reverse*
3.13 Baling system
3.13.1 Bale chamber and rollers
3.13.2 Baling cycle
3.14 Tying system
3.14.1 Tying categories and types
3.14.2 Standard tying
3.14.3 Tying setting
3.14.4 Twine box*
3.14.5 Spare net storage*
3.14.6 Net box*
3.14.7 Deflectors
3.15 Bale discharge
3.15.1 Bale ramp
3.16 Lubrication system (oil)
3.16.1 Automatic chain lubrication
3.17 Lubrication system (grease)
3.17.1 Manual lubrication
3.18 Brake
3.18.1 General points
3.18.2 Hydraulic brakes*
3.18.3 Active hydraulic brakes*
3.18.4 Pneumatic brakes*
3.19 Hydraulic system
3.19.1 Baler hydraulic block
3.19.2 Hydraulic circuit filter
3.20 Equipment
3.20.1 Ladder
3.20.2 Step
3.20.3 Electronic module
3.20.4 Anti-theft device*
4 Operating and display elements
4.1 OPERATOR
4.1.1 Presentation
4.1.2 Description of the OPERATOR menus
menu
menu
4.1.3 Description of the simplified* OPERATOR menu
4.2 ISOBUS terminal
4.2.1 Presentation
4.2.2 General points
5 Technical specifications
5.1.1 Dimensions
5.1.2 Weight
5.1.3 Hitching
5.1.4 Universal drive shaft
5.1.5 Feeding and baling
5.1.6 Tying device
5.1.7 Wheels
5.1.8 Hydraulic circuit
5.1.9 Bolt tightening torques
5.1.10 Braking
5.1.11 Greasing and lubrication
5.1.12 Noise level
5.2 Safety devices
5.2.1 Shear bolt
5.2.2 Cut-out clutch
5.3 Operating utilities
5.3.1 Lubricants
5.4 Tractor
5.4.1 Power required
5.4.2 Maximum authorised weight of the towing vehicle
5.4.3 Hitching
5.4.4 Power take-off
5.4.5 Electrical connections
5.4.6 Hydraulic connections
5.4.7 Hydraulic oil and circuit
5.4.8 Braking
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Stopping and securing the tractor and machine
6.2 Adapting the tractor
6.2.1 Checking the protective guard on the tractor PTO shaft
6.2.2 Configuring the tractor air brake system
6.2.3 Installing the OPERATOR*
6.2.4 Battery cable*
6.3 Adapting the machine
6.3.1 Recommendations
6.3.2 Adapting clevis hitch / swinging drawbar
Drawbar arm
Specific case of the drawbar with T��V certification
Hitching device up to machine J0200335
Hitching device from machine J0200336
Swinging drawbar
Clevis hitch
6.3.3 Overlap of the universal drive shaft
6.3.4 Adapting the length of the universal drive shaft
6.3.5 Conversion kit – 8 splines*
6.4 Hitching the machine
6.4.1 Retaining cable*
6.4.2 Locking the hitch
6.4.3 Universal drive shaft safety advice
6.4.4 Fitting the universal drive shaft
6.4.5 Identifying the hydraulic hoses
6.4.6 Connections to the tractor’s double action control valves
6.4.7 Hydraulic brakes*
6.4.8 Ative hydraulic brakes*
6.4.9 Pneumatic brakes*
6.4.10 Identifying lectrical cables
6.4.11 Lighting
6.4.12 Power for the baler and the OPERATOR*
6.4.13 Power supply for the baler using the ISOBUS cable*
6.5 Preparing fieldwork
6.5.1 Pick-up wheels
Fitting pick-up wheels
Removing pick-up wheels (for the 2.10 m pick-up only)
6.5.2 Pick-up height
6.5.3 Crop guard
6.5.4 Roller crop press*
6.6 Twine tying
6.6.1 Twine quality
6.6.2 Preparation
6.6.3 Adjusting the twine tensioner
6.6.4 Fitting the twine
6.6.5 Selecting twine tying*
6.7 Net tying
6.7.1 Quality of the net
6.7.2 Preparation
6.7.3 Fitting a net roller
Fitting the net roller in the net box
Centring the net roller in the net box
6.7.4 Fitting the net
6.7.5 Net tension
6.7.6 Selecting net tying*
6.8 Bale discharge
6.8.1 General points
6.8.2 Fitting the bale ramp
Removing the bale ramp
6.9 Cutting unit
6.9.1 Safety advice
6.9.2 Checking
6.9.3 Fitting the knives*
6.9.4 Fitting the dummy knives*
6.9.5 Unused knives and dummy knives*
6.10 Loading the machine
6.10.1 Lifting points
6.10.2 Lifting
6.10.3 Lashing the baler
7 Operation
7.1 General information
7.1.1 Baler user
7.1.2 Opening the doors, hoods and covers
Side flaps
Left pick-up housing
Upper cover
7.1.3 Raising/lowering the pick-up
7.1.4 Activating/deactivating the RotoCut knives*
7.1.5 Opening/closing the tailgate
7.1.6 Resetting the net knife
7.2 Travelling with the baler
7.2.1 Checking the equipment
7.2.2 Preparing for transportation
7.2.3 Travelling on the road
7.2.4 Arriving at the field
7.2.5 Driving in fields
7.2.6 Parking
7.3 Before each usage
7.3.1 Reminders
7.3.2 Universal drive shaft
7.3.3 Baler maintenance
7.3.4 Checking the equipment
7.3.5 Periods of very hot weather
7.4 Commissioning in the field
7.4.1 User advice
7.4.2 Starting the machine
7.5 Pick-up
7.5.1 Important
7.6.1 Selecting twine tying or net tying*
Twine tying
Mechanical selection
Electronic selection
Mechanical selection
Electronic selection
7.6.2 Setting the number of twine wraps
7.6.3 Setting the number of net wraps
7.7 Bale parameters
7.7.1 Bale settings
7.8 OPERATOR
7.8.1 Selecting twine tying or net tying*
7.8.2 Counters Menu
7.8.3 Baling / tying process
7.8.4 Setting the twine tying* start delay
7.8.5 Setting the net tying* start delay
7.8.6 Manual tying start
7.8.7 Tying delay
7.8.8 RotoCut cutting unit*
7.8.9 Activating the bale ramp
7.8.10 Faults
7.8.11 Monitoring the sensors and actuators
7.9 OPERATOR with simplified menu
7.9.1 Selecting twine tying or net tying*
7.9.2 Baling / tying process
7.9.3 Setting the twine tying* start delay
Setting the tying delay
Tying delay
7.9.4 Setting the net tying* start delay
Setting the tying delay
Tying delay
7.9.5 Manual tying start
7.9.6 Tying delay
7.9.7 RotoCut cutting unit*
7.9.8 Faults
7.10 ISOBUS terminal
7.10.1 General points
7.11 Unblocking the baler
7.11.1 How can blockages be avoided?
7.11.2 Safety advice
7.11.3 Unblocking the pick-up
7.11.4 Unblocking the feed rake*
7.11.5 Unblocking the rotor*
7.12 After use
7.12.1 Reminders
7.12.2 Securing the baler
7.12.3 Daily checks
7.12.4 Daily cleaning
7.13 Unhitching the machine
7.13.1 Retaining cable*
7.13.2 Unhitching the baler
Electrical connections
Control terminal*
ISOBUS connection*
Hydraulic connections
Hydraulic brakes*
Active hydraulic brakes*
Pneumatic brake*
Universal drive shaft
Jack stand
8 Faults and remedies
8.1 General information
8.1.1 Sensors
8.2 OPERATOR
8.2.1 Faults displayed on the control terminal
8.2.2 Twine tying*
8.2.3 Bale discharge
8.3 Tying system
8.3.1 Cause of the faults
8.3.2 Twine tying*
8.3.3 Net tying*
8.4 Lubricating oil system
8.4.1 Cause of the problems
8.4.2 Resolving problems
8.5 Other functions
8.5.1 General functions
9 Maintenance
9.1 General maintenance information
9.1.1 Maintenance and safety advice
9.1.2 Wheels and tyres
9.1.3 Brakes
9.1.4 Hydraulic circuit
9.1.5 V-belt
9.1.6 Chains
9.1.7 Universal drive shaft
9.1.8 Safety device
9.1.9 Inductive sensors
9.2 Maintenance schedules
9.2.1 Before the harvest
9.2.2 After the first 10 hours of operation
9.2.3 After the first 50 hours of operation
9.2.4 Every 8 hours of operation or every day
9.2.5 Every 50 hours of operation
9.2.6 Every 100 hours of operation
9.2.7 Every 250 hours of operation
9.2.8 Every 500 hours of operation or every year
9.3 Lubrication plan
9.3.1 Lubrication intervals
9.3.2 Universal drive shaft
9.3.3 Lubrication points – 8 h
9.3.4 Lubrication points – 50 h
9.3.5 Lubrication points – 100 h
9.3.6 Lubrication points – 250 h
9.4 Maintenance operations gearbox
9.4.1 Universal drive shaft shear bolt
Replacing the bolt
9.4.2 Drive gearbox
9.4.3 Rotor drive chain tensioner*
9.4.4 Feed rake drive chain tensioner*
9.4.5 Drive chain tensioner for lower rollers 1 and 2
9.4.6 Drive chain tensioner for upper rollers 12 to 17
9.4.7 Drive chain tensioner for tailgate rollers 3 to 12
9.5 Maintenance operations axle and wheels
9.5.1 Checking the tyres
9.5.2 Checking the wheel tightness
9.5.3 Changing the wheels
9.5.4 Wheel hub
9.6 Maintenance operations brake
9.6.1 General points
9.6.2 Hydraulic brakes and active hydraulic brakes*
9.6.3 Pneumatic brakes*
9.6.4 Replacing the brake pads
9.7 Maintenance operations hitch
9.7.1 Drawbar and hitching device mounting
Checking the hitching device mounting
Up to machine J0200335
From machine J0200336
Checking the drawbar mounting
9.8 Maintenance operations hydraulic system
9.8.1 Hydraulic oil filter
9.9 Maintenance operations pick-up
9.9.1 Pick-up drive chains
Left-hand side drive system
Pick-up equipped with a spring chain tensioner (depending on equipment)
Pick-up equipped with a guide chain tensioner (depending on equipment)
Right-hand side drive system
9.9.2 Pick-up shear bolt
9.9.3 Pick-up tensioner
9.10 Maintenance operations baling chamber
9.10.1 Deflectors
9.10.2 Cleaning the roller
9.11 Maintenance operations tying
9.11.1 Twine tying
9.11.2 Net tying
9.12 Maintenance operations bale discharge
9.12.1 Bale ramp
9.13 Maintenance operations lubrication system (oil)
9.13.1 Chain lubrication
9.14 Maintenance operations lubrication system (grease)
9.14.1 Manual lubrication
9.15 Maintenance operations machine body
9.15.1 Extinguisher*
9.16 Winter storage
9.16.1 General points
9.16.2 Cleaning
9.16.3 Lubricating
9.16.4 Maintenance
9.16.5 Storage
10 Putting out of operation and disposal
10.1 General information
10.1.1 Removal from service and disposal
11 EC declaration of conformity
11.1 General information
11.1.1 Declaration of Conformity for EC

00 0301 051 0.pdf:

PROFI CAM 3
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance information
1.1.7 Warranty notes
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Meaning of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Optional equipment and spare parts
3 Product description
3.1 Overview and method of operation
3.1.1 How the PROFI CAM works
3.2 Identification plates and identification number
3.2.1 Position of identification plates
3.2.2 Explanation of PROFI CAM identification plate
3.3 Information on the product
3.3.1 CE marking
4 Operating and control elements
4.1 Camera system
4.1.1 Camera system monitor
4.2 Menu structure
4.2.1 Main menu
4.2.2 menu
4.2.3 menu
4.2.4 menu
4.2.5 menu
4.2.6 menu
5 Technical specifications
5.1 PROFI CAM
5.1.1 Monitor
5.1.2 Camera
5.1.3 Switch box
5.1.4 Degree of protection against foreign bodies and water
6 Preparing the product
6.1 Shutting down and securing the machine
6.1.1 Switching off and securing the machine
6.2 Prior to operation
6.2.1 Carry out prior to operation
6.2.2 Installing the sun protection
6.2.3 Aligning the camera
6.2.4 Connecting the camera electrics
7 Operation
7.1 Monitor
7.1.1 Switching on the monitor
7.1.2 Calling up the menu
7.1.3 Setting a menu item
7.1.4 Setting the image orientation
7.1.5 Setting automatic screen darkening
7.1.6 Image mirroring
7.1.7 Setting the trigger view
7.1.8 Setting the follow-up time for trigger view
7.1.9 Setting the display mode
7.1.10 Activating/deactivating a display mode
8 Faults and remedies
8.1 Electrical and electronic system
8.1.1 Overview of problems on PROFI CAM camera system
8.1.2 Replacing the switch box fuse
9 Maintenance
9.1 Maintenance intervals
9.1.1 Every 10 operating hours or daily
9.2 Camera system
9.2.1 Checking the camera system for dirt
9.2.2 Cleaning the camera
9.2.3 Cleaning the switch box
9.2.4 Cleaning the monitor
10 Placing out of operation and disposal
10.1 General Information
10.1.1 Putting out of operation and disposal
11 Technical terms and abbreviations
11.1 Abbreviations
11.1.1 Units
11.1.2 Abbreviations
11.1.3 Technical terms

00 2348 408 0.pdf:

Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 100
3.1.2 Function principle of CEMIS 100
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 100
4 Operating and display elements
4.1 CEMIS 100
4.1.1 User interface for LINER
4.1.2 User interface for ROLLANT
4.1.3 User interface for UNIWRAP
5 Technical specifications
5.1 CEMIS 100
5.1.1 Specification
6 Operation
6.1 CEMIS 100
6.1.1 Operating the CEMIS 100
6.1.2 Switching CEMIS 100 on
6.1.3 Switching CEMIS 100 off
7 Maintenance
7.1 CEMIS 100
7.1.1 Daily
8 Putting out of operation and disposal
8.1 General information
8.1.1 Removal from service and disposal
9 Technical terms and abbreviations
9.1 Terms and explanations
9.1.1 Technical words
9.1.2 Abbreviations

00 2348 427 0.pdf:

Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 700
3.1.2 Function principle of CEMIS 700
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 700
4 Information on the product
4.1 Software version
5 Operating and display elements
5.1 CEMIS 700
5.1.1 User interface
5.1.2 Terminal program
6 Technical specifications
6.1 CEMIS 700
6.1.1 Specification
7 Operation
7.1 CEMIS 700
7.1.1 Operating the CEMIS 700
7.1.2 Switching CEMIS 700 on
7.1.3 Switching CEMIS 700 off
7.2 Terminal settings
7.2.1 Making settings
Making settings with the rotary button
Making settings with the touch function
7.2.2 Setting the screen lighting
Daytime mode
Nighttime mode
Activating automatic key lighting
7.2.3 Setting the time and date
7.2.4 Displaying diagnosis information
On-board power supply voltage display
Display of CLAAS ISOBUS ECU address and name
7.2.5 Setting the language and display formats
Setting the language
Setting display formats
7.2.6 Setting the volume
7.2.7 Deleting an ISOBUS implement
8 Maintenance
8.1 Maintenance
8.1.1 Daily
9 Putting out of operation and disposal
9.1 General information
9.1.1 Removal from service and disposal
10 Technical terms and abbreviations
10.1 Terms and explanations
10.1.1 Technical words
10.1.2 Abbreviations