Claas Vario 1380-1080 (823) Combines Repair Manual ES

File List:

00 0305 940 0.pdf

00 0305 940 0.pdf:

VARIO 1380VARIO 1230VARIO 1080
Introduction
Information regarding the instruction manual
Manual validity
Information regarding this repair manual
Using the manual
Structuring with construction group structure
Search and find
Direction signs
General repair instructions
Technical instructions
Indications for correct repair
Self-locking screws
Liquid screw insurance
Steel roller chains
connecting link
Type E connecting link with spring
Type G connecting link with wire
S type connecting link with pins
Tapered ring joints
Disassembly
Mounting
Head key joints
Disassembly
Mounting
Bearings with tension ring
Disassembly
Mounting
Bearing with tensioner sleeve
Disassembly
Mounting
Tension bushing
Disassemble
Disassembly version A
Disassembly version B
Tension bushing version A
Tension bushing version B
Safety rings
Radial shaft seal rings
Hose clamps
Tightening torques
Hose orientation
Auxiliary assembly material
Assembly tools
Screw connections with adjustment ring
Screw connections with non-sealed adjusting ring
Screw connections with sealing cone
Hydraulic hoses
Laying of hoses
Diaphragm accumulator (pressure accumulator) based on factory regulations CLAAS CN 24 0403
Signaling
Operational means
Service and assembly
Changing the gas filling
special tool
Joint surface work
Replacement parts
Consumables
Welding work
ESD protection measures
special tool
ESD protection measures
Instructions for testing and repair
Tightening torques
Types of screw connections according to CLAAS CN 02 5000 factory regulations
Screwdriving case description
Tolerance class
Tightening prescription
Tightening torques for ISO metric thread
Tightening torques for metric fine threads
Tightening torques for hydraulic threadings with adjusting ring
Tightening torques for pipe threads with sealing cone connection and hydraulic connections with soft ring seal
Tightening torques for bulkhead fitting nuts, straight and angled
Tightening torques for SDS form B and E hydraulic threaded fittings
Tightening torques for threaded fittings of the SDS hydraulic system form F and sealing screw
Tightening torques for threaded fittings of the SDS hydraulic installation form H
Tightening torques for form E plug screws
Tightening torques for threaded fittings of the hydraulic installation form C, conical thread
Tightening torques for threaded fittings of the SDE hydraulic installation form F, adjustable direction
Tightening torques for SDE form H hydraulic threaded fittings, adjustable
Tightening torques for oscillating hydraulic threadings
Tightening torques for hollow screws (with copper gasket)
Tightening torques for brake pipe threading
Tightening torques for pipe supports with O-ring and union nuts
Tightening torques for threaded grub screws / diaphragms
Tightening torques for grub screws and special screws
Tightening torques for hydraulic parts
Tightening torques for hexagonal sealing nuts
Tightening torques for hose clamps
Assembly instructions
Helical thread tightening clamps
Helical thread tightening clamps with Belleville springs
Hose clamps with round bolt
Security
Recognize warning signs
Danger symbols
Safety instructions
Graphic danger symbols and warning indications
Requirements for technical personnel
Children in danger
Machine danger zones
Accompanying instructor during work
Risk of injury due to rotating shafts
Construction modifications to the machine
Optional equipment and spare parts
Control of the machine running
Technical status
Comply with technical limit values
Danger from machine parts during coasting
Keep protective devices operational
Personal protective equipment
Wear appropriate clothing
Remove dirt and loose objects
Park the machine safely
Unsuitable consumables
Safe handling of consumables and auxiliary materials
Environmental protection and waste disposal
Keep the cabin free of chemicals
Fire prevention
Lethal electrical shock due to overhead power lines and lightning strikes
Current discharge through the electrical installation
Noise can cause health damage
Prestressed machine parts
Liquids under pressure
Air under presure
Toxic exhaust gases
Hot surfaces
Safe ascent and descent
Only work on the stopped machine
Dangers in repair work
Machine parts and lifted loads
Danger from welding work
Check and charge the battery
Emergency Preparations
CCN Explanation
CCN (CLAAS Component Number)
General indications
Electrical regulations
Hydraulic regulations
CCN (CLAAS Component Number)
02 Gears / clutch / cardan shaft
0215 Mechanical clutch
Pawl Clutch
Technical instructions
Preparation for work
Disassemble
0230 Mechanical gear
Bevel spur gear
Technical instructions
Preparation for work
Assembly instructions
auxiliary tool
special tool
Disassemble
0260 Cardan shaft
Main drive cardan shaft
Technical instructions
Preparation for work
Disassemble
05 Address
0510 Automatic steering
LASER PILOT support
Technical instructions
Preparation for work
Assembly instructions
Disassemble
08 Drives
0800 Drive diagram
Drive scheme
Technical instructions
Assembly instructions
0814 Intermediate shaft
intermediate shaft
Technical instructions
Preparation for work
Disassemble
09 Hydraulics
0900 General instructions for the hydraulic installation
General indications of the hydraulic installation
Preparation for work
special tool
Damage to the hydraulic system
Check the pressure accumulator
0915 Hydraulic pipes
Multiple coupling
Technical instructions
Preparation for work
repair kit
auxiliary tool
Remove the male plug
Disassemble the male plug
Assemble the male plug
Install the male plug
0920 Valves
Valve block
Technical instructions
Assembly instructions
Before disassembling any valve
After assembly of any valve
0930 Cylinder
Bleed the hydraulic cylinder
Feed auger
Horizontal reel adjustment
Reel height adjustment
Cutting mechanism table adjustment
10 Install. electrical/electronic
1000 General instructions for electrical/electronic installation
General information electrical/electronic installation
special tool
Prepare welding work
1012 Modules / sensors
Technical instructions
Disassemble
1020 Advance lighting
Advance lighting
Technical instructions
Assembly instructions
1025 Work lighting
Work lighting
Technical instructions
1035 Operation / multifunctional control
Technical instructions
Disassemble
20 Reception of the harvest
2010 Cutting table
Cutting mechanism table
Technical instructions
Disassemble
stone separator
Technical instructions
Disassemble
Feeder plates
Technical instructions
Disassemble
Intermediate plates
Technical instructions
Disassemble
Hydraulic cylinder external cutting mechanism table adjustment
Technical instructions
Preparation for work
Disassemble
Hydraulic cylinder inner cutting mechanism table adjustment
Technical instructions
Preparation for work
Assembly instructions
Hydraulic cylinder inner cutting mechanism table adjustment with sensor
Technical instructions
Preparation for work
Assembly instructions
Disassembly
Mounting
2015 Pinwheel
Left windlass
Technical instructions
Preparation for work
Remove the left reel
Install the left reel
Right windlass
Technical instructions
Preparation for work
Remove the right reel
Assemble the right windlass
Left control star
Technical instructions
Disassemble
Right control star
Technical instructions
Assembly instructions
Left roller bearing
Technical instructions
Preparation for work
Disassemble
Right roller bearing
Technical instructions
Preparation for work
Disassemble
Left guide rollers
Technical instructions
Disassemble
Right guide rollers
Technical instructions
Assembly instructions
pinwheel star
Technical instructions
Disassemble
barbed tubes
Technical instructions
Technical instructions
Disassemble
Replacing the riveted nut
Left reel bearing
Technical instructions
Preparation for work
Disassemble
reel center bearing
Technical instructions
Preparation for work
Disassemble
Right reel bearing
Technical instructions
Disassemble
Left reel support arm
Technical instructions
Preparation for work
Disassemble
Center reel support arm
Technical instructions
Preparation for work
Disassemble
Right reel support arm
Technical instructions
Preparation for work
Disassemble
reel gear
Technical instructions
Preparation for work
Disassemble
Reel Drive Shaft
Technical instructions
Preparation for work
Disassemble
Horizontal position sensor of the reel
Technical instructions
Assembly instructions
Left reel height position sensor
Technical instructions
Assembly instructions
Center reel height position sensor
Technical instructions
Assembly instructions
Right reel height position sensor
Technical instructions
Assembly instructions
Hydraulic reel drive motor
Technical instructions
Preparation for work
Disassemble
Hydraulic cylinder left reel height adjustment
Technical instructions
Preparation for work
Disassemble
Hydraulic cylinder center reel height adjustment
Technical instructions
Preparation for work
Disassemble
Hydraulic cylinder right reel height adjustment
Technical instructions
Preparation for work
Assembly instructions
Hydraulic cylinder left reel horizontal adjustment
Technical instructions
Preparation for work
Disassemble
Hydraulic cylinder horizontal adjustment of the center reel
Technical instructions
Preparation for work
Disassemble
Hydraulic cylinder horizontal adjustment of the right reel
Technical instructions
Preparation for work
Assembly instructions
Basic reel adjustment
Technical instructions
2030 Rapeseed equipment
Feed plate/protective coating
Technical instructions
Assembly instructions
Disassemble
Overload clutch
Technical instructions
Preparation for work
Assembly instructions
Disassemble
Tie rods / guide rails
Technical instructions
Preparation for work
Assembly instructions
Remove the coupling rods
Disassemble the tie rods
Assemble the tie rods
Install tie rods
Remove the guide rails
Assemble the guide rails
Technical instructions
Preparation for work
Assembly instructions
Disassemble
Disassemble the pivot lever
Disassemble the console
Disassemble the tie rod
Assemble the tie rod
Assemble the console
Assemble the pivot lever
21 Power set
2140 Feed auger
Feed auger center sensor
Technical instructions
Assembly instructions
left feed auger
Technical instructions
Preparation for work
Assembly instructions
Disassemble
Right feed auger
Technical instructions
Assembly instructions
Feed auger outer bearing
Technical instructions
Preparation for work
special tool
Assembly instructions
Disassemble
Determine the mounting size
Feed auger center bearing
Technical instructions
Preparation for work
Disassemble
Feed auger drive shaft
Technical instructions
Assembly instructions
Disassemble
adjustment axis
Technical instructions
Preparation for work
special tool
Assembly instructions
Disassemble
Command trees
Technical instructions
Disassemble
Feed Auger Fingers
Technical instructions
Assembly instructions
Output sprocket (K01/K03)
Technical instructions
Preparation for work
special tool
Assembly instructions
Disassemble
Chain tensioning device (K01)
Technical instructions
Preparation for work
Disassemble
Chain tensioning device (K03)
Technical instructions
Disassemble
Feed Auger Hydraulic Cylinder
Technical instructions
Preparation for work
Disassemble
23 Mowing device
2305 Cutter bar
Cutting bar, general instructions
Assembly instructions
planetary gear
Technical instructions
Preparation for work
Disassemble
Check gear play
Knife drive cardan shaft
Technical instructions
Disassemble
26 Guided by the ground
2605 AUTO CONTOUR
Left touch sensor AUTO CONTOUR
Technical instructions
AUTO CONTOUR center feeler sensor
Technical instructions
Preparation for work
Disassemble
AUTO CONTOUR right feeler sensor
Technical instructions
AUTO CONTOUR left feeler
Technical instructions
Disassemble
AUTO CONTOUR central probe
Technical instructions
Preparation for work
Disassemble
AUTO CONTOUR right feeler
Technical instructions
Assembly instructions
80 Attached parts, machine casing
8005 Frame / table
Stabilizing wheels
Technical instructions
Preparation for work
Disassemble hydraulic cylinder
Remove the pivot arm
Remove the lift arm
Assemble the lifting arm
Assemble pivot arm
Assemble hydraulic cylinder
Disassemble the wheel bearing
Assemble the wheel bearing
Stabilizing wheels, hydraulic cylinders
Technical instructions
Preparation for work
Assembly instructions
Stabilizing wheels, storage block
Technical instructions
Assembly instructions
Before carrying out assembly work
After assembly work
Refill/bleed stabilizer wheel storage block
Preparation for work
special tool
Refill/Purge
Anti-splash plates
Technical instructions
sliding skates
Technical instructions
Disassemble
8010 Lock
Head jamming
Technical instructions
Assembly instructions
8025 Coverings / hoods
Protective cover / sliding protection
Technical instructions
Assembly instructions
Disassemble
Protective cover
Technical instructions
Assembly instructions
sliding protection
Technical instructions
Assembly instructions