Komatsu 95E-5 Series Engine Shop Manual SEN04357-00

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Komatsu 95E-5 Series Engine Shop Manual SEN04357-00 - Image 4

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komatsu 95e 5 series engine shop manual sen04357 00 2 1

komatsu 95e 5 series engine shop manual sen04357 00 3 1

Komatsu 95E-5 Series Engine Shop Manual SEN04357-00

$40.00

Type Of Manual: Shop Manual
Manual ID: SEN04357-00
Format: PDF
Size: 11.3MB
Number of Pages: 326

Category: Komatsu Shop Manual PDF

Model List:
- 95E-5 Series Engine

1. SEN0435700 WA906, WA100M6
2. Index and foreword
2.1. Index
2.1.1. Composition of shop manual
2.1.2. Table of contents
2.2. Foreword and general information
2.2.1. Safety notice
2.2.2. How to read the shop manual
2.2.3. Explanation of terms for maintenance standard
2.2.4. Handling of electric equipment and hydraulic component
2.2.5. Handling of connectors newly used for engines
2.2.6. How to read electric wire code
2.2.7. Precautions when carrying out operation
2.2.8. Method of disassembling and connecting pushpull type coupler
2.2.9. Standard tightening torque table
2.2.10. Conversion table
3. Specification
3.1. Specification and technical data
3.1.1. Outline
3.1.2. Specifications
3.1.3. General view
3.1.4. Weight table
3.1.5. Engine performance curves
4. Structure, function and maintenance standard
4.1. Structure, function and maintenance standard, Part 1
4.1.1. General structure
4.1.2. Air intake and exhaust system
4.1.2.1. Air intake and exhaust unit
4.1.2.2. Main moving parts
4.1.2.3. Crankshaft
4.1.2.4. Camshaft
4.1.2.5. Piston, piston ring and piston pin
4.1.2.6. Connecting rod
4.1.2.7. Flywheel and flywheel housing
4.1.2.8. Timing gear
4.1.2.9. Valve system
4.1.2.10. Valve, valve guide
4.1.2.11. Rocker arm shaft, push rod and tappet
4.2. Structure, function and maintenance standard, Part 2
4.2.1. Lubrication system
4.2.1.1. Lubrication system diagram
4.2.1.2. Oil pump
4.2.1.3. Regulator valve
4.2.1.4. Oil filter
4.2.2. Fuel system
4.2.2.1. Fuel system diagram
4.2.2.2. Supply pump
4.2.2.3. Fuel injection nozzle
4.2.2.4. Fuel filter
4.2.2.5. Common rail
4.2.2.6. Various sensor
4.2.3. Cooling system
4.2.3.1. Cooling system diagram
4.2.3.2. Water pump
4.2.3.3. Cooling fan drive and thermostat
4.2.4. Electrical equipment
4.2.4.1. Starting and charging system electrical circuit diagram
4.2.4.2. Alternator
4.2.4.3. Starting motor
4.2.4.4. Starting aid
4.2.4.5. Engine controller
5. Standard value table
5.1. Standard service value table
5.1.1. Standard service value table for testing, adjusting, and troubleshooting
5.1.2. Runningin standard and performance test standard
6. Testing and adjusting
6.1. Testing and adjusting
6.1.1. Testing and adjusting tools list
6.1.2. Measuring intake air pressure
6.1.3. Testing exhaust temperature
6.1.4. Adjusting valve clearance
6.1.5. Testing compression pressure
6.1.6. Testing blowby pressure
6.1.7. Testing oil pressure
6.1.8. Handling fuel system parts
6.1.9. Releasing residual pressure in fuel system
6.1.10. Testing fuel pressure
6.1.11. Reduced cylinder mode operation
6.1.12. Noinjection cranking
6.1.13. Testing leakage from pressure limiter and return rate from injector
6.1.14. Bleeding air from fuel circuit
6.1.15. Testing fuel system for leakage
6.1.16. Testing and adjusting alternator belt tension
6.1.17. Handling controller voltage circuit
7. Troubleshooting
7.1. General information on troubleshooting
7.1.1. Points on troubleshooting
7.1.2. Error code and failure code table
7.1.3. Information in troubleshooting table
7.2. Troubleshooting of electrical system (Emode), Part 1
7.2.1. E1 Code 111/CA111 ECM Critical Internal Failure
7.2.2. E2 Code 115/CA115 Eng. Ne and Bkup Speed Sensor Error
7.2.3. E3 Code 122/CA122 Charge Air Press Sensor High Error
7.2.4. E4 Code 123/CA123 Charge Air Press Sensor Low Error
7.2.5. E5 Code 131/CA131 Throttle Sensor High Error
7.2.6. E6 Code 132/CA132 Throttle Sensor Low Error
7.2.7. E7 Code 144/CA144 Coolant Temp. Sensor High Error
7.2.8. E8 Code 145/CA145 Coolant Temp. Sensor Low Error
7.2.9. E9 Code 153/CA153 Charge Air Temp. Sensor High Error
7.2.10. E10 Code 154/CA154 Charge Air Temp. Sensor Low Error
7.2.11. E11 Code 187/CA187 Sensor Sup. 2 Volt. Low Error
7.2.12. E12 Code 221/CA221 Ambient Air Press. Sensor High Error
7.2.13. E13 Code 222/CA222 Ambient Air Press. Sensor Low Error
7.2.14. E14 Code 227/CA227 Sensor Sup. 2 Volt. High Error
7.2.15. E15 Code 234/CA234 Eng. Overspeed
7.2.16. E16 Code 238/CA238 Ne Speed Sensor Sup. Volt. Error
7.2.17. E17 Code 271/CA271 IMV Short Error
7.2.18. E18 Code 272/CA272 IMV Open Error
7.2.19. E19 Code 322/CA322 Injector 1 (L/B 1) System Open/Short Error
7.2.20. E20 Code 324/CA324 Injector 3 (L/B 3) System Open/Short Error
7.2.21. E21 Code 331/CA331 Injector 2 (L/B 2) System Open/Short Error
7.2.22. E22 Code 332/CA332 Injector 4 (L/B 4) System Open/Short Error
7.2.23. E23 Code 351/CA351 INJ. Drive Circuit Error
7.2.24. E24 Code 352/CA352 Sensor Sup. 1 Volt. Low Error
7.2.25. E25 Code 386/CA386 Sensor Sup. 1 Volt. High Error
7.2.26. E26 Code 431/CA431 Idle Validation SW Low error
7.2.27. E27 Code 432/CA432 Idle Validation Process error
7.2.28. E28 Code 435/CA435 Abnormality in engine oil pressure switch
7.2.29. E29 Code 441/CA441 Battery voltage low error
7.2.30. E30 Code 442/CA442 Battery voltage high error
7.3. Troubleshooting of electrical system (Emode), Part 2
7.3.1. E31 Code 449/CA449 Rail Press. Very High Error
7.3.2. E32 Code 451/CA451 Rail Press. Sensor High Error
7.3.3. E33 Code 452/CA452 Rail Press. Sensor Low Error
7.3.4. E34 Code 553/CA553 Rail Press. High Error
7.3.5. E35 Code 559/CA559 Rail Press. Low Error
7.3.6. E36 Code 689/CA689 Eng. Ne Speed Sensor Error
7.3.7. E37 Code 731/CA731 Eng. Bkup Speed Sensor Phase Error
7.3.8. E38 Code 757/CA757 All Persistent Data Lost Error
7.3.9. E39 Code 778/CA778 Eng. Bkup Speed Sensor Error
7.3.10. E40 Code 1633/CA1633 KOMNET Dtalink Timeout Error
7.3.11. E41 Code 2185/CA2185 Throttle Sens. Sup. Volt. High Error
7.3.12. E42 Code 2186/CA2186 Throttle Sens. Sup. Volt. Low Error
7.3.13. E43 Code 2249/CA2249 Rail Press. Very Low Error
7.3.14. E44 Code 2311/CA2311 Abnormality in IMV solenoid
7.3.15. E45 Code 2555/CA2555 Grid Heater Relay Volt. Low Error
7.3.16. E46 Code 2556/CA2556 Grid Heater Relay Volt. High Error
7.3.17. E47 Code ( )/BBAZG Eng. Oil press. Low Speed Derate
7.3.18. E48 Code ( )/BBAZG Eng. Oil press. Torque Derate
7.3.19. E49 Code ( )/BBCNS Eng. Overheat
7.4. Troubleshooting of mechanical system (Smode)
7.4.1. Method of using troubleshooting charts
7.4.2. S1 Starting performance is poor
7.4.3. S2 Engine does not start
7.4.4. S3 Engine does not pick up smoothly
7.4.5. S4 Engine stops during operations
7.4.6. S5 Engine does not rotate smoothly
7.4.7. S6 Engine lacks output (or lacks power)
7.4.8. S7 Exhaust smoke is black (incomplete combustion)
7.4.9. S8 Oil consumption is excessive (or exhaust smoke is blue)
7.4.10. S9 Oil becomes contaminated quickly
7.4.11. S10 Fuel consumption is excessive
7.4.12. S11 Oil is in coolant (or coolant spurts back or coolant level goes down)
7.4.13. S12 Oil pressure drops
7.4.14. S13 Oil level rises (Entry of coolant or fuel)
7.4.15. S14 Coolant temperature becomes too high (overheating)
7.4.16. S15 Abnormal noise is made
7.4.17. S16 Vibration is excessive
8. Disassembly and assembly
8.1. General information on disassembly and assembly
8.1.1. How to read this manual
8.1.2. Coating materials list
8.1.3. Special tools list
8.2. Disassembly and assembly, Part 1
8.2.1. General disassembly of engine
8.3. Disassembly and assembly, Part 2
8.3.1. General assembly of engine
8.4. Disassembly and assembly, Part 3
8.4.1. Disassembly and assembly procedure for fuel supply pump unit
8.4.2. Disassembly and assembly procedure for oil seal units

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