Claas Rollant 454 Uniwrap (769) Balers Technical System EN

File List:

00 0290 114 4.pdf
00 0292 528 5.pdf
00 0302 268 0.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
00 0305 772 0.pdf
CLAAS HARNESS PARTS.pdf

00 0290 114 4.pdf:

ROLLANT 455 / 454 UNIWRAP
Table of contents
Introduction
Safety rules
Safety and hazard precautions
Validity of manual
Validity for machines
Overview
CCN explanation
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
09 Hydraulic system
0920 Valves
Valve block – ROLLANT 455
Valve block – ROLLANT 454
Bale wrapper valve block
Valve section of baler hydraulic valve block
Hydraulic system protective valve (7190)
Description of function
0980 Hydraulic circuit diagram
Baler hydraulic system, ROLLANT 455 UNIWRAP type 750
Baler hydraulic system, ROLLANT 454 UNIWRAP type 769
Bale wrapper hydraulic system, ROLLANT 455 / 454 UNIWRAP type 750 / 769
Oil supply circuit diagram
Key to diagram
Description of function
10 Electrical / Electronic equipment
1010 Central electrics
Central terminal compartment (module A023 – control box)
Key to diagram
1012 Modules / sensors
Module A023 ROLLANT, module A044 Communicator, module A090 Terminal
Module pin assignment
Module A023 ROLLANT (CCU)
1080 Electronic circuit diagram
Introduction into circuit diagrams
Overview of designations
CLAAS cable marking
Power supply
Actuators
Communication
Standards
Electric system circuit diagrams (SCM)
SCM 0 – Variants of COMMUNICATOR connecting cable
SCM 01 – Main power supply (upstream of SI 12337)
SCM 01 – Main power supply (downstream of SI 12337)
Description of function
SCM 06 – CAN BUS, power supply of modules (upstream of 12337)
SCM 06 – CAN BUS, power supply of modules (downstream of 12337)
Description of function
SCM 07 – ROTOCUT, Cutting frame
SCM 10 – Baling pressure control, MPS control
SCM 11 – Tying release
SCM 12 – Open / close tailgate
SCM 19 – Loading and unloading the wrapping table, tipping trough, slope system
SCM 21 – Wrapper arm
SCM 22 – Film break monitoring, film cutters
SCM 23 – Loading the film rolls
SCM 29 – Central lubrication system
SCM 31a – Bale wrapper worklights (up to serial no. 76900025 / 75000350)
SCM 31b – Bale wrapper worklights (from serial no. 76900026 / 75000351)
SCM 32 – Lighting
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Key number (CHP)
Connector representation (CHP)
20 Crop feeding
2020 Pick-up
Description of function
21 Feeder unit
2125 Rotor
Rotor / cutting frame
Measured values table
ROTOCUT cutting unit
Spool P-A, P-B (7191) with control
Key to diagram
Task of spool (7191) P-A, P-B
ROTOCUT / knives in, out
Key to diagram
Knives in/out function
ROTOCUT / cutting frame
Key to diagram
Cutting frame function
Cutting frame position sensor (B067)
Sensor ranges (B067)
Description of function of sensor adjustment (B067)
ROTOCUT ROLLANT 45X sequence diagrams
Manual blade lowering
Manual blade raising
Knife cleaning, automatic
Cutting frame overload control, automatic
Removing a rotor blockage
Open cutting frame, manually controlled
ROTOCUT OFF, upon reaching the maximum bale diameter
Function: Outer bale layer cut
Function: Thin, uncut outer bale layer
Function: Thick, uncut outer bale layer
45 Baling system
4520 Compression rollers / Guide rollers
Baling pressure control
Function overview of legend
Bale chamber and rollers
Baling cycle
Spool P-A, P-B (7191) with control
Key to diagram
Description of function
Tailgate shut-off valve, MPS (7189) with control
Key to diagram
Tailgate shut-off valve, MPS (7189) with control (valve section)
Key to diagram
Description of function
Baling pressure control
Key to diagram
Description of function
4535 Pivoting segment
MPS Maximum Pressure System (swivelling roller segment)
MPS system pressure control
Key to diagram
Description of function
Description of function of sensor adjustment (B208)
46 Tying system
4615 Net wrapping
Net wrapping
Measured values table
Description of function
Net brake diagram: Setting of 1.5 net wraps
Net brake diagram: Setting of 2.5 net wraps
Net wrapping sequence diagram
Description of function of sensor adjustment (B206)
47 Bale wrapper
4705 Tipping body
Loading / unloading bales UNIWRAP
Measured values table
Description of function
Bale wrapper hydraulic valve block
Raise / lower tipping trough hydraulic system circuit diagram
Raise / lower tipping trough hydraulic valves
Description of function
Setting of tipping trough sensors
Adjustment of tipping trough position sensor (B211)
Adjustment of bale in tipping trough sensors (B102)
4715 Wrapping table
Raise / lower wrapping table hydraulic valves
Description of function
Wrapping table sensor setting
Description of function of wrapping table position sensor (B210) adjustment
4730 Wrapper arm
Bale wrapper sequence diagram
Bale wrapping UNIWRAP
Measured values table
Description of function
Hydraulic valves, wrapping bales.
Hydraulic motors, bale wrapper speed control hydraulic circuit diagram
Hydraulic motors, bale wrapper speed control hydraulic valves
Measured values table
Description of function
Hydraulic valves: Control of wrapper arm / wrapping table speed ratio
Wrapper arm / wrapping table speed ratio control hydraulic circuit diagram
Hydraulic valves of wrapper arm / wrapping table speed ratio control
Description of function
Average characteristics of control system:
Hydraulic circuit diagram for wrapping with one film. Completing the wrapping process
Hydraulic valves for wrapping with one film. Completing the wrapping process
Description of function
LS signal shuttle valve
Description of function
Description of function of wrapping/film overlap adjustment
Key to diagram
Description of function of wrapping after film rip with one film
Key to diagram
Description of wrapping table stop function
Key to diagram
Description of wrapping stop function
Key to diagram
Wrapper arm motor
Key to diagram
Adjustment of wrapping arm sensors
Description of function of sensor adjustment (B106)
Description of function of switch adjustment (Z091)
Description of function of adjustment of sensors (B294) and (B295)
4735 Pre-strecher
Film pre-stretcher
Film pre-stretcher gear sets
4745 Support for film rolls
Film boxes
Measured values table
Description of function
75 Central lubrication system
7515 Lubrication system / Lines
Electric central lubrication system
Measured values table
Description of function
Diagnosis by fault codes
Fault codes
CLAAS COMMUNICATOR
Net wrapping
Electric circuit
CLAAS Medium Terminal
Position of components
Hydraulic system
Position of hydraulic system components
1001-1999 Oil tank / filter / oil cooler
2001-2999 Pump / motor
3001-3999 Hydraulic cylinders
5001-5999 Accumulator
6001-6999 Valve, mechanically actuated
7001-7999 Valve, hydraulically actuated
9001-9999 Measuring points / gauges
Electric system
Position of electric system components
A Terminal / modules
B Sensors
E Lighting
K Relays
M Motor (electric)
U Switch – External operation
V Electronic components
X Connectors
Y Solenoid coils
Z Actual value switch

00 0292 528 5.pdf:

ROLLANT 455 / 454with and without UNIWRAP
Table of contents
Introduction
Validity of manual
General instructions
Important safety and hazard information
Validity for machines
CCN explanation
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
09 Hydraulic system
0900 Hydraulic system – General
External oil supply
Connection of constant-flow hydraulic system
Description of function
Constant-pressure hydraulic system connection
Description of function
Load Sensing connection with Power Beyond
Description of function
0920 Valves
ROLLANT valve block
ROLLANT 455 valve block
ROLLANT 454 valve block
UNIWRAP valve block
Wrapping arm valve block
0980 Hydraulic circuit diagram
ROLLANT 455 hydraulic circuit diagram
ROLLANT 454 hydraulic circuit diagram
UNIWRAP hydraulic circuit diagram
10 Electrical / Electronic equipment
1005 Power supply
Main power supply
Measured values table
Description of function
1012 Modules / sensors
Module pin assignment
Module pin assignment
1030 Board computer / Indicators
COMMUNICATOR and printer connection
Representation of COMMUNICATOR version II
Connection
COMMUNICATOR cable variants
Description of function
Cable variant with printer option
Description of function
1080 Electrical circuit diagram
Introduction into circuit diagrams
Overview of designations
CLAAS cable marking
Power supply
Actuators
Communication
Standards
ROLLANT Solo electric circuit diagrams
Main power supply
CAN Bus and power supply of modules, up to 76100306 / 76800120
CAN Bus and power supply of modules, from 76100307 / 76800121
ROTO CUT
Baling pressure control, MPS control
Wrapping release and ejecting bales
Open / close tailgate
Machine monitoring
Central lubrication system
Lighting
ROLLANT UNIWRAP electric circuit diagrams
Main power supply, up to 75001118 / 76900121
Main power supply, from 75001119 / 76900122
CAN Bus and power supply of modules, up to 75000891 / 76900068
CAN Bus and power supply of modules, 75000892 – 75001118 / 76900069 – 76900121
CAN Bus and power supply of modules, from 75001119 / 76900122
ROTO CUT, up to 75001118 / 76900121
ROTOCUT, from 75001119 / 76900122
Baling pressure regulation, MPS regulation, up to 75001118 / 76900121
Baling pressure regulation, MPS regulation, from 75001119 / 76900122
Wrapping release, up to 75001118 / 76900121
Wrapping release, from 75001119 / 76900122
Open / close tailgate, up to 75001118 / 76900121
Open / close tailgate, from 75001119 / 76900122
Film wrapping
Loading / unloading bales, UNIWRAP
Rotating the wrapping arm, UNIWRAP
Film cutters and film break monitoring, UNIWRAP
Loading film rolls, UNIWRAP
Machine monitoring, up to 75001118 / 76900121
Machine monitoring, from 75001119 / 76900122
Central lubrication system, up to 75001118 / 76900121
Central lubrication system, from 75001119 / 76900122
Work lights
Lighting
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Key number (CHP)
Connector representation (CHP)
1085 Networks
Measured values table
Description of function
20 Crop feeding
2020 Pick-up
Description of function
21 Feeder unit
2125 Rotor
Cutting unit and automatic cutting frame
Measured values table
Description of function
ROTO CUT sequence diagram, activating knives and knife cleaning with active knives
ROTO CUT sequence diagram, deactivating knives and knife cleaning with knives deactivated
ROTO CUT sequence diagram, automatic overload mode and automatic blockage clearing
ROTO CUT, uncut bale edge sequence diagram
Open cutting frame sequence diagram
Close cutting frame sequence diagram
Cutting frame sequence diagram, automatic blockage clearing
45 Baling system
4500 Baling system
Baling pressure regulation, MPS and tailgate actuation
Measured values table
Description of function
Graphics: Closing the tailgate, swinging in the MPS, recharging baling pressure and MPS pressure
Description of function
Graphics: Baling, tailgate pressure control and MPS
Description of function
Graphics: Open tailgate, swing out MPS
Description of function
Vent opening
46 Tying system
4615 Net wrapping / film wrapping
Net wrapping
Measured values table
Description of function
Net brake diagram without film tying
Net brake diagram with film tying
Net wrapping sequence diagram
Film tying
Measured values table
Description of function
Film brake diagram
Film tying sequence diagram
47 Bale wrapper
4700 Bale wrapper
Bale wrapping UNIWRAP
Measured values table
Description of function
Description of function
Sequence diagram 1 – Wrapping
Sequence diagram 2 – Wrapping
60 Crop discharge / straw discharge
6040 Bale discharge
Bale ramp (only without UNIWRAP)
Description of function
75 Central lubrication system
7505 Reservoir / Pump
Electric central lubrication system
Measured values table
Description of function
7515 Lubrication system / Lines
Chain lubrication
Description of function
Checking
92 Diagnosis
9210 Error codes machine
Fault indicators on the operating terminal
Position of components
Electric system
A Terminal / modules
B Sensors
E Lighting
K Relays
M Motor (electric)
R Potentiometer/resistors
U Switch – External operation
V Electronic component
X Connectors
Y Solenoid coil
Z Actual value switch
Hydraulic system
1001-1999 Oil tank / filter / oil cooler
2001-2999 Pump / motor
3001-3999 Hydraulic cylinders
5001-5999 Accumulator
6001-6999 Valve, mechanically actuated
7001-7999 Valve, hydraulically actuated
9001-9999 Measuring points / gauges

00 0302 268 0.pdf:

ROLLANT 455 / 454
Table of contents
Introduction
Safety rules
Safety and hazard information
Marking of warnings and hazard prevention notes
Validity of manual
Validity of manual
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
09 Hydraulic system
0900 Hydraulic system – General
External oil supply
Connection of constant-flow hydraulic system
Description of function
Constant-pressure hydraulic system connection
Description of function
Load Sensing connection with Power Beyond
Description of function
0920 Valves
ROLLANT valve block
ROLLANT 455 valve block
ROLLANT 454 valve block
UNIWRAP valve block
Wrapping arm valve block
0980 Hydraulic circuit diagram
ROLLANT 455 hydraulic circuit diagram
ROLLANT 454 hydraulic circuit diagram
UNIWRAP hydraulic circuit diagram
10 Electrical / Electronic equipment
1005 Power supply
Main power supply
Measured values table
Description of function
1012 Modules / sensors
Module pin assignment
Module pin assignment
1030 Board computer / Indicators
COMMUNICATOR and printer connection
Representation of COMMUNICATOR version II
Connection
COMMUNICATOR cable variants
Description of function
Cable variant with printer option
Description of function
1080 Electronic circuit diagram
Introduction into circuit diagrams
Overview of designations
CLAAS cable marking
Power supply
Actuators
Communication
Standards
ROLLANT Solo electric circuit diagrams
Main power supply
CAN Bus and power supply of modules, up to 76100306 / 76800120
CAN Bus and power supply of modules, from 76100307 / 76800121
ROTO CUT
Baling pressure control, MPS control
Wrapping release and ejecting bales
Open / close tailgate
Machine monitoring
Central lubrication system
Lighting
ROLLANT UNIWRAP electric circuit diagrams
Main power supply, up to 75001118 / 76900121
Main power supply, from 75001119 / 76900122
CAN Bus and power supply of modules, up to 75000891 / 76900068
CAN Bus and power supply of modules, 75000892 – 75001118 / 76900069 – 76900121
CAN Bus and power supply of modules, from 75001119 / 76900122
ROTO CUT, up to 75001118 / 76900121
ROTOCUT, from 75001119 / 76900122
Baling pressure regulation, MPS regulation, up to 75001118 / 76900121
Baling pressure regulation, MPS regulation, from 75001119 / 76900122
Wrapping release, up to 75001118 / 76900121
Wrapping release, from 75001119 / 76900122
Open / close tailgate, up to 75001118 / 76900121
Open / close tailgate, from 75001119 / 76900122
Film wrapping
Loading / unloading bales, UNIWRAP
Rotating the wrapping arm, UNIWRAP
Film cutters and film break monitoring, UNIWRAP
Loading film rolls, UNIWRAP
Machine monitoring, up to 75001118 / 76900121
Machine monitoring, from 75001119 / 76900122
Central lubrication system, up to 75001118 / 76900121
Central lubrication system, from 75001119 / 76900122
Work lights
Lighting
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Key number (CHP)
Connector representation (CHP)
1085 Networks
Measured values table
Description of function
20 Crop feeding
2020 Pick-up
Description of function
21 Feeder unit
2125 Rotor
Cutting unit and automatic cutting frame
Measured values table
Description of function
ROTO CUT sequence diagram, activating knives and knife cleaning with active knives
ROTO CUT sequence diagram, deactivating knives and knife cleaning with knives deactivated
ROTO CUT sequence diagram, automatic overload mode and automatic blockage clearing
ROTO CUT, uncut bale edge sequence diagram
Open cutting frame sequence diagram
Close cutting frame sequence diagram
Cutting frame sequence diagram, automatic blockage clearing
45 Baling system
4500 Baling system
Baling pressure regulation, MPS and tailgate actuation
Measured values table
Description of function
Graphics: Closing the tailgate, swinging in the MPS, recharging baling pressure and MPS pressure
Description of function
Graphics: Baling, tailgate pressure control and MPS
Description of function
Graphics: Open tailgate, swing out MPS
Description of function
Vent opening
46 Tying system
4615 Net wrapping / film wrapping
Net wrapping
Measured values table
Description of function
Net brake diagram without film wrapping
Net brake diagram with film wrapping
Net wrapping sequence diagram
Film wrapping
Measured values table
Description of function
Film brake diagram
Film wrapping sequence diagram
47 Bale wrapper
4700 Bale wrapper
Bale wrapping UNIWRAP
Measured values table
Description of function
Description of function
Sequence diagram 1 – Wrapping
Sequence diagram 2 – Wrapping
60 Crop discharge / straw discharge
6040 Bale discharge
Bale ramp (only without UNIWRAP)
Description of function
75 Central lubrication system
7505 Reservoir / Pump
Electric central lubrication system
Measured values table
Description of function
92 Diagnosis
9210 Error codes machine
Fault indicators on the operating terminal
Position of components
Electric system
A Terminal / modules
B Sensors
E Lighting
K Relays
M Motor (electric)
R Potentiometer/resistors
U Switch – External operation
V Electronic component
X Connectors
Y Solenoid coil
Z Actual value switch
Hydraulic system
1001-1999 Oil tank / filter / oil cooler
2001-2999 Pump / motor
3001-3999 Hydraulic cylinders
5001-5999 Accumulator
6001-6999 Valve, mechanically actuated
7001-7999 Valve, hydraulically actuated
9001-9999 Measuring points / gauges

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0305 772 0.pdf:

Table of contents
Introduction
Notes on the manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
10 Electrical / Electronic equipment
1098 Fault / remedy
ISOBUS checklist for fault analysis
Use of the checklist
1. Fault when loading the graphical user interface of the ISOBUS implement
1.1 The graphical user interface for an ISOBUS implement (object pool) is not loaded to the terminal
1.2 Loading the graphical user interface of the ISOBUS implement is not finished or is interrupted
1.3 The graphical user interface for an ISOBUS implement is loaded to the wrong terminal
2. Fault when assigning function keys
2.1 No keys available for assigning, no AUX input available
2.2 Assigned function keys without a function or faulty
2.3 Assignment of function keys after restarting no longer available
3. Task management fault (TC BAS)
3.1 Meter readings from the implement not available or remain at zero
3.2 Import/export of iso.xml not possible/only partially possible
3.3 Missing reference tracks in import/export
3.4 Individual tasks cannot be deleted from the terminal
3.5 Folder structure task data on the USB stick
4. Section Control fault (TC SC)
4.1 TC SC at the wrong terminal
4.2 TC SC without a function/only with a partial function
4.3 Incorrect switching on or off of TC SC
5. Testing and measuring
5.1 Testing and measuring – terminal socket
5.2 Testing and measuring – ISOBUS socket
5.3 Testing and measuring – diagnostic socket
6. Diagnosis with CDS
6.1 ISOBUS check (load object pool)
6.2 ISOBUS CAN logging (assigning of function keys)
6.3 ISOBUS CAN logging (assigned key without a function)
6.4 ISOBUS CAN logging (assignment no longer available, gets lost)
6.5 ISOBUS CAN logging (in the event of a fault with task management)
6.6 ISOBUS CAN logging (general problems)
7. ISOBUS components/AEF compatibility/software statuses
7.1 ISOBUS components and fault description
7.2 ISOBUS functionalities
7.3 Software statuses/AEF compatibility

CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)