Claas Rollant 520, 340 (760) Balers Technical System EN

File List:

00 0294 941 1.pdf
00 0294 947 0.pdf
00 0295 282 0.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
00 0303 114 2.pdf
00 0305 772 0.pdf
CLAAS HARNESS PARTS.pdf

00 0294 941 1.pdf:

Module representation
Designations
Module pin assignment
Module A020 – CLAAS Control Unit (CCU)
Module A023 – ROLLANT, connector X1
Module A023 – ROLLANT, connector X2
2 Circuit diagrams
01a Circuit diagram Rollant 340 – 355 Type 760, 762, 763, 764 with standard terminal
Overall circuit diagram
Key to diagram
Measuring value table
Description of function
Description of function – Setting of actual value switch
Connector pin assignment
Interconnection list
Sequence diagram of standard twine wrapping
Key to diagram
Description of function
Sequence diagram of standard net wrapping
Key to diagram
Description of function
01b Circuit diagram Rollant 340 – 355 Type 760, 762, 763, 764 with medium terminal
Overall circuit diagram
Key to diagram
Measuring value table
Description of function
Description of function – Setting of actual value switch
Connector pin assignment
Interconnection list
Sequence diagram of standard twine wrapping
Key to diagram
Description of function
Sequence diagram of standard net wrapping
Key to diagram
Description of function
2 Circuit diagrams
01d Main power supply of Rollant 355 Comfort Type 764 with Communicator
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
04d CAN Bus, master valve of Rollant 355 Comfort Type 764 with Communicator
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
06d CAN-Bus, Module power supply of Rollant 355 Comfort Type 764 with Communicator
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Measured value table ISO 11783 CAN bus
Description of function
Connector pin assignment
Interconnection list
07d Rotocut of Rollant 355 Comfort Type 764 with Communicator
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Description of function – Setting of sensors
Connector pin assignment
Interconnection list
Automatic rotor reverse sequence
11d Wrapping release of Rollant 355 Comfort Type 764 with Communicator
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Description of function – Adjustment of sensors / actual value switch
Connector pin assignment
Interconnection list
Twine wrapping sequence diagram (Comfort) 1 / 2
Key to diagram
Description of function
Twine wrapping sequence diagram (Comfort) 2 / 2
Key to diagram
Description of function
Net wrapping sequence diagram (Comfort) 1 / 2
Key to diagram
Description of function
Net wrapping sequence diagram (Comfort) 2 / 2
Key to diagram
Description of function
12d Open / close tailgate of Rollant 355 Comfort Type 764 with Communicator
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
20d Raise / lower pick-up of Rollant 355 Comfort Type 764 with Communicator
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
32d Lighting of Rollant 355 Comfort Type 764 with Communicator
Circuit diagram (DIN A3)
Key to diagram
Description of function
Connector pin assignment
Interconnection list

00 0294 947 0.pdf:

1 ROLLANT 340-355 Standard
Overall hydraulic system
Hydraulic circuit diagram (DIN A3)
Designations
Description of
Valve block I – Rotocut knives IN / OUT
Designations
Description of
Valve block II – Baling pressure relief valve, bale chamber service shut-off valve
Designations
Description of
Designations
Lubrication pump (hydraulically operated)
Designations
Description of
Specifications
2 ROLLANT 355RC Comfort
Overall hydraulic system
Hydraulic circuit diagram (DIN A3)
Designations
Description of
Valve block II – Baling pressure relief valve, bale chamber service shut-off valve
Designations
Designations
Valve block III – Reverse rotor
Designations
Valve block V – Master valve, Open / close tailgate
Designations
One-way restrictor, one-sided
Designations

00 0295 282 0.pdf:

1 Introduction
Animations
Flash Player
Adobe Reader
2 Overall hydraulic system
ROLLANT UNIWRAP 355 hydraulic circuit diagram (with options)
Overall circuit diagram
Key to diagram
Option: 3-stage restrictor (6045)
Description of
Option: Wrapping table 50% speed solenoid coil (Y377)
Description of
Measuring value table
ROLLANT UNIWRAP 355 hydraulic circuit diagram (without options)
Overall circuit diagram
Key to diagram
3 Hydraulic system, general
Preconditions for use
UNIWRAP operation
Tractor hydraulics connection
Description of
4 ROLLANT 355 RC Comfort hydraulic system
Overall hydraulic system
Hydraulic circuit diagram (DIN A3)
Designations
Description of
Valve block II – Baling pressure relief valve, bale chamber service shut-off valve
Designations
Designations
Valve block III – Reverse rotor
Designations
Valve block V – Master valve, Open / close tailgate
Designations
One-way restrictor, one-sided
Designations
5 Bale wrapper hydraulic system
Valve block VI – UNIWRAP
Designations
Description of
Hydraulic circuit diagram
Key to diagram
Description of
Valve block VII – Film cutters
Key to diagram
Description of
Film cutters flow divider (7069)
Description of
Components:
Description of
Description of
Description of
Description of
Checking the wrapping arm motor valve block (IX) settings
Securing the wrapper
Equipment necessary
Fitting the pressure gauge
Adjusting the hydraulic block
Hydraulic block and valves
Setting the wrapping arm motor drive pressure relief valve 7064
Setting the wrapping arm motor brake pressure relief valve 7065
Setting the wrapping arm motor lower brake valve 7066
Recommissioning the wrapper

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0303 114 2.pdf:

ROLLANT 520
Table of contents
Introduction
Safety rules
Safety and hazard information
Marking of warnings and hazard prevention notes
Validity of manual
Validity of manual
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
09 Hydraulic system
0920 Valves
Tailgate valve block
Knife valve block
0980 Hydraulic circuit diagram
Overall hydraulic system circuit diagram
10 Electrical / Electronic equipment
1012 Modules / sensors
Module pin assignment
1080 Electrical circuit diagram
Introduction into circuit diagrams
Overview of designations
CLAAS cable marking
Power supply
Communication
Electric circuit diagrams
SCM00a: Retrofit kit on the tractor for power supply via ISOBUS connector
SCM00b: Tractor – baler Y cable with ISOBUS connector
SCM00c: Tractor – baler Y cable with UBM and Operator
SCM00d: Adapter from main wiring loom without ISOBUS to ISOBUS connector
SCM01: Module, CAN-Bus, diagnosis, sensors, actuators
SCM100a: Standard lighting equipment
SCM100b: USA lighting equipment
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Key number (CHP)
Connector representation (CHP)
45 Baling system
4500 Baling system
Baling pressure display and tailgate actuation
Measured values table
Description of function
46 Tying system
4610 Twine wrapping
Twine tying
Description of function
Twine tying sequence diagram
4615 Net wrapping / film wrapping
Net wrapping
Description of function
Net wrapping sequence diagram
75 Central lubrication system
7515 Lubrication system / Lines
Chain lubrication
Description of function
Position of components
Electric system
A Terminal / modules
R Potentiometer/resistors
X Connectors
Y Solenoid coil
Z Actual value switch
Hydraulic system
1001-1999 Oil tank / filter / oil cooler
3001-3999 Hydraulic cylinders
5001-5999 Accumulator
6001-6999 Valve, mechanically actuated
7001-7999 Valve, hydraulically actuated

00 0305 772 0.pdf:

Table of contents
Introduction
Notes on the manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
10 Electrical / Electronic equipment
1098 Fault / remedy
ISOBUS checklist for fault analysis
Use of the checklist
1. Fault when loading the graphical user interface of the ISOBUS implement
1.1 The graphical user interface for an ISOBUS implement (object pool) is not loaded to the terminal
1.2 Loading the graphical user interface of the ISOBUS implement is not finished or is interrupted
1.3 The graphical user interface for an ISOBUS implement is loaded to the wrong terminal
2. Fault when assigning function keys
2.1 No keys available for assigning, no AUX input available
2.2 Assigned function keys without a function or faulty
2.3 Assignment of function keys after restarting no longer available
3. Task management fault (TC BAS)
3.1 Meter readings from the implement not available or remain at zero
3.2 Import/export of iso.xml not possible/only partially possible
3.3 Missing reference tracks in import/export
3.4 Individual tasks cannot be deleted from the terminal
3.5 Folder structure task data on the USB stick
4. Section Control fault (TC SC)
4.1 TC SC at the wrong terminal
4.2 TC SC without a function/only with a partial function
4.3 Incorrect switching on or off of TC SC
5. Testing and measuring
5.1 Testing and measuring ��� terminal socket
5.2 Testing and measuring ��� ISOBUS socket
5.3 Testing and measuring ��� diagnostic socket
6. Diagnosis with CDS
6.1 ISOBUS check (load object pool)
6.2 ISOBUS CAN logging (assigning of function keysing (assigned key without a function)
6.4 ISOBUS CAN logging (assignment no longer available, gets lost)
6.5 ISOBUS CAN login the event of a fault with task management)
6.6 ISOBUS CAN logging (general problems)
7. ISOBUS components/AEF compatibility/software statuses
7.1 ISOBUS components and fault description
7.2 ISOBUS functionalitiesuses/AEF compatibility

CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)