Claas Variant 465 460 365 360 Rc Rf (751) Balers Technical System EN

File List:

00 0288 201 3.pdf
00 0291 569 4.pdf
00 0294 121 1.pdf
00 0294 125 2.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
00 0305 772 0.pdf
CLAAS HARNESS PARTS.pdf

00 0288 201 3.pdf:

VARIANT 450VARIANT 460VARIANT 465VARIANT 470VARIANT 480VARIANT 485
Table of contents
Introduction
General instructions
CCN explanation
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
09 Hydraulic system
0920 Valves
Main valve block
Measured values table
ROTO CUT valve block and swinging cutting frame
Measured values table
ROTO CUT valve block without swinging cutting frame
Conveyor floor valve block
0980 Hydraulic circuit diagram
Hydraulic circuit diagram
Without swinging cutting frame
With swinging cutting frame
10 Electrical / Electronic equipment
1005 Power supply
Main power supply via ISOBUS connector
Measured values table
Description of function
Main power supply via 12-V connector
Measured values table
Description of function
1012 Modules / sensors
Module pin assignment
1040 Yield measuring
Crop moisture sensor
Measured values table
Description of function
1080 Electronic circuit diagram
Introduction into circuit diagrams
Overview of designations
CLAAS cable marking
Power supply
Communication
Electric circuit diagrams
SCM00a: Retrofit kit on the tractor for power supply via ISOBUS connector
SCM00b: Tractor – baler Y cable
SCM01: Main power supply, CAN bus and diagnosis without ISOBUS connection
SCM100: Main power supply, CAN bus and diagnosis with ISOBUS connection
SCM02: Basic module with baling pressure control, tying release, twine wrapping unit and bale chamber load indicator
SCM101: Advanced control unit with central lubrication system, comfort net wrapping unit and crop moisture sensor
SCM105: Cutting unit/conveying unit
SCM04a: Standard lighting equipment
SCM04b: USA lighting equipment
SCM130: Work lights
1081 Overview of connectors
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Key number (CHP)
Connector representation (CHP)
1085 Networks
CAN bus with ISOBUS
Measured values table
Description of function
CAN bus without ISOBUS
Measured values table
Description of function
21 Feeder unit
2125 Rotor
Cutting unit with swinging cutting frame (RC PRO)
Measured values table
Description of function
Cutting unit without swinging cutting frame (RC)
Measured values table
Description of function
Conveying unit with swinging conveyor floor (RF)
Measured values table
Description of function
45 Baling system
4500 Baling system
Baling pressure regulation and tailgate actuation
Measured values table
Description of function
Graphic: Schematic diagram of baling pressure control
CDS setting of baling pressure control factors K1 – K4
46 Tying system
4610 Twine wrapping
Twine tying
Measured values table
Description of function
Twine tying sequence diagram
4615 Net wrapping / film wrapping
Net wrapping
Measured values table
Description of function
Sequence diagram of standard net wrapping
Sequence diagram of comfort net wrapping
75 Central lubrication system
7505 Reservoir / Pump
Electric central lubrication system
Measured values table
Description of function
7515 Lubrication system / Lines
Central lubrication system grease distribution, VARIANT
Chain lubrication
Description of function
92 Diagnosis
9210 Error codes machine
FMI fault codes
FMI 00 (Signal too high)
FMI 01 (Signal too low)
FMI 02 (Erratic signal)
FMI 03 (Voltage too high)
FMI 04 (Voltage too low)
FMI 05 (Current too low)
FMI 06 (Current too high)
FMI 07 (Mechanical failure)
FMI 08 (Abnormal frequency signal)
FMI 09 (Communication error)
FMI 10 (Rate of signal change too fast)
FMI 11 (Multiple faults)
FMI 12 (ECU defective)
FMI 13 (Signal outside of calibration range)
FMI 16 (Parameter not available)
FMI 17 (ECU not responding)
FMI 18 (Power supply failure)
FMI 19 (Software conditions not met)
FMI 95 (No signal change)
FMI 96 (CAN Bus system defective)
FMI 97 (Erratic condition)
FMI 98 (Warning)
FMI 99 (Info)
Machine fault code list (DTC)
DTC (Diagnostic Trouble Code) overview
Position of components
Hydraulic system
1000 Oil tank / oil filter / oil cooler
3000 Hydraulic cylinders
5000 Accumulators
6000 Valves – mechanically actuated (hydraulic system)
7000 Valves – hydraulically actuated
Electric system
A Terminal / modules
E Lighting
M Motor (electric)
R Potentiometer/resistors
S Switch / pushbutton – Cab operation
V Electronic component
X Connectors
Y Solenoid coil
Z Actual value switch

00 0291 569 4.pdf:

VARIANT 360VARIANT 365VARIANT 380VARIANT 385
Table of contents
Introduction
General instructions
Overview of machine
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
09 Hydraulic system
0920 Valves
Main valve block
Rotor clutch shut-off valve (6027)
Description of function
ROTOCUT knives OUT/IN / open/close cutting frame solenoid valve
Description of function
Conveyor floor valve block
Description of function
ROTOCUT knives OUT/IN solenoid valve
Description of function
0980 Hydraulic circuit diagram
Overall hydraulic system circuit diagram
Overall hydraulic system circuit diagram up to serial no. 75203628 / 75103242
Overall hydraulic circuit diagram from serial no. 75203629 / 75103243
Description of function
10 Electrical / Electronic equipment
1010 Central electrics
Overview of modules
1012 Modules / sensors
Module pin assignment A020 CCU 16 plus
Key to diagram
Module pin assignment A019 UBM
VARIANT module A019 (UBM) connector X1
VARIANT module A019 (UBM) connector X2
Module pin assignment A099 UBM
Advanced control unit A099 (UBM) connector X1
Advanced control unit A099 (UBM) connector X2
1080 Electronic circuit diagram
Structure of electric system documentation
Circuit diagram
Connection list
CLAAS standardisation:
COMMUNICATOR cable variants
Description of function
SCM 01a Main power supply (CCU 16 plus module) and COMMUNICATOR (II)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 01b Main power supply (UBM module) and COMMUNICATOR (II)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 01c Main power supply (UBM module) and CMT terminal
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 06a CAN BUS, power supply of modules (CCU 16 plus module) and COMMUNICATOR (II)
Baler without preparation for crop moisture sensor
Description of function
Connector pin assignment
Interconnection list
SCM 06b CAN BUS, power supply of modules (CCU 16 plus module) and COMMUNICATOR (II)
Baler with preparation for crop moisture sensor
Description of function
Connector pin assignment
Interconnection list
SCM 06c CAN BUS, power supply of modules (UBM module) and COMMUNICATOR (II)
Description of function
Connector pin assignment
Interconnection list
SCM 06d CAN BUS, power supply of modules (UBM module) and CMT terminal
Description of function
Connector pin assignment
Interconnection list
SCM 07a ROTOCUT (CCU 16 plus module) and swinging cutting frame
Measured values table
Description of function
Cutting frame position sensor (B067)
Description of function of sensor adjustment (B067)
Connector pin assignment
Interconnection list
SCM 07b ROTOCUT (UBM modules) and swinging cutting frame up to serial no. 75202328 / 75101996
Measured values table
Description of function
Cutting frame position sensor (B067)
Description of function of sensor adjustment (B067)
Connector pin assignment
Interconnection list
SCM 07c ROTOCUT (UBM modules) and swinging cutting frame from serial no. 75202329 / 75101997
Measured values table
Description of function
Cutting frame position sensor (B067)
Description of function of sensor adjustment (B067)
Connector pin assignment
Interconnection list
SCM 07d ROTOCUT (UBM module) without swinging cutting frame
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 07e ROTOFEED (UBM module) and swinging preparation floor up to serial no 75202328 / 75101996
Measured values table
Description of function
Cutting frame position sensor (B067)
Description of function of sensor adjustment (B067)
Connector pin assignment
Interconnection list
SCM 07f ROTOFEED (UBM module) and swinging preparation floor from serial no 75202329 / 75101997
Measured values table
Description of function
Cutting frame position sensor (B067)
Description of function of sensor adjustment (B067)
Connector pin assignment
Interconnection list
SCM 10a Baling pressure control (CCU 16+, up to serial no. 75202328 / 75101996)
Measured values table
Description of function
Configuration of Z017 and Y050
Connector pin assignment
Interconnection list
SCM 10b Baling pressure control (CCU 16+, from serial no. 75202329 / 75101997)
Measured values table
Description of function
Configuration of Z017 and Y050
Automatic baling pressure increase from software no.
CDS setting of baling pressure control factors K1 – K4 from software no.
Extended settings menu with CCU and COMMUNICATOR from software no.
Connector pin assignment
Interconnection list
SCM 10c Baling pressure control (UBM module) up to serial no. 75202328 / 75101996
Measured values table
Description of function
Configuration of Z017 and Y050
Connector pin assignment
Interconnection list
SCM 10d Baling pressure control (UBM module) from serial no. 75202329 / 75101997
Measured values table
Description of function
Configuration of Z017 and Y050
Automatic baling pressure increase from software no.
CDS setting of baling pressure control factors K1 – K4 from software no.
Connector pin assignment
Interconnection list
SCM 11a Wrapping release (CCU 16 plus module) and comfort wrapping with (Z006)
Measured values table
Description of function
Connector pin assignment
Interconnection list
Net wrapping sequence diagram:
Twine wrapping sequence diagram
SCM 11b Wrapping release (CCU 16 plus module) and comfort wrapping with (B128)
Measured values table
Description of function
Connector pin assignment
Interconnection list
Net wrapping sequence diagram:
Twine wrapping sequence diagram
SCM 11c Wrapping release (UBM module) standard wrapping with (Z006)
Measured values table
Description of function
Connector pin assignment
Interconnection list
Net wrapping sequence diagram:
Twine wrapping sequence diagram
SCM 11d Wrapping release (UBM module) standard wrapping with (B128)
Measured values table
Description of function
Connector pin assignment
Interconnection list
Net wrapping sequence diagram:
Twine wrapping sequence diagram
SCM 26a Machine monitoring (CCU 16 plus module)
Measured values table
Description of function
SCM 26b Machine monitoring (UBM module)
Measured values table
Description of function
SCM 27a Operational status indicators (CCU 16 plus module) without crop moisture sensor
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 27b Operational status indicators (CCU 16 plus module) with crop moisture sensor
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 27c Operational status indicators (UBM module)
Measured values table
Description of function
Connector pin assignment
Interconnection list
SCM 32 Lighting
Description of function
Connector pin assignment
Interconnection list
21 Feeder unit
2125 Rotor
Rotor cut-out clutch
Description of function
Position of components
Electric system
Component grid

00 0294 121 1.pdf:

1 Overall hydraulic system
Hydraulic circuit diagram
Overall circuit diagram
Designations
Description of
2 Working hydraulics
Main valve block
Designations
Rotor clutch shut-off valve
Designations
Description of
Rotor cut-out clutch
Designations
Description of
ROTOCUT knives OUT / IN solenoid valve
Designations
Description of
3 Location of components
Overall circuit diagram
Pressure filter, shut-off valve, main valve block I
Overall circuit diagram
Rotor coupling, flat belt clutch hydraulic circuit diagram
Overall circuit diagram
Non-return valves, tensioning arms valve block
Overall circuit diagram

00 0294 125 2.pdf:

1 Introduction
Structure of electrical documentation
Circuit diagram
Interconnection list
CLAAS standard:
Module representation
Designations
Module pin assignment
Module A019 – VARIANT, connector X1
Module A019 – VARIANT, connector X2
Module A020 – CLAAS Control Unit (CCU)
3 Circuit diagrams
01a VARIANT 360/385 Comfort main power supply
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
01b VARIANT 360/385 Standard main power supply
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
06a CAN-Bus, power supply of VARIANT 360 / 385 Comfort modules
Circuit diagram (DIN A3)
Key to diagram
Description of function
Connector pin assignment
Interconnection list
06b CAN-Bus, power supply of VARIANT 360 / 385 Standard modules
Circuit diagram (DIN A3)
Key to diagram
Description of function
Connector pin assignment
Interconnection list
07a Rotocut VARIANT 360 / 385 Comfort
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
07b Rotocut VARIANT 360 / 385 Standard
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
10a VARIANT 360 / 385 Comfort baling pressure control
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
10b VARIANT 360 / 385 Standard baling pressure control
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
11a VARIANT 360 / 385 Comfort wrapping release
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
Net wrapping sequence diagram:
Twine wrapping sequence diagram
11b VARIANT 360 / 385 Standard wrapping release
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
Net wrapping sequence diagram:
Twine wrapping sequence diagram
Flax wrapping sequence diagram
26a VARIANT 360 / 385 Comfort machine monitoring
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
26b VARIANT 360 / 385 Standard machine monitoring
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
27a VARIANT 360 / 385 Comfort status indicators
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
27b VARIANT 360 / 385 Standard status indicators
Circuit diagram (DIN A3)
Key to diagram
Measuring value table
Description of function
Connector pin assignment
Interconnection list
32a VARIANT 360 / 385 lighting system
Circuit diagram (DIN A3)
Key to diagram
Description of function
Connector pin assignment
Interconnection list

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Hydraulic system standard
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0305 772 0.pdf:

Table of contents
Introduction
Notes on the manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
10 Electrical / Electronic equipment
1098 Fault / remedy
ISOBUS checklist for fault analysis
Use of the checklist
1. Fault when loading the graphical user interface of the ISOBUS implement
1.1 The graphical user interface for an ISOBUS implement (object pool) is not loaded to the terminal
1.2 Loading the graphical user interface of the ISOBUS implement is not finished or is interrupted
1.3 The graphical user interface for an ISOBUS implement is loaded to the wrong terminal
2. Fault when assigning function keys
2.1 No keys available for assigning, no AUX input available
2.2 Assigned function keys without a function or faulty
2.3 Assignment of function keys after restarting no longer available
3. Task management fault (TC BAS)
3.1 Meter readings from the implement not available or remain at zero
3.2 Import/export of iso.xml not possible/only partially possible
3.3 Missing reference tracks in import/export
3.4 Individual tasks cannot be deleted from the terminal
3.5 Folder structure task data on the USB stick
4. Section Control fault (TC SC)
4.1 TC SC at the wrong terminal
4.2 TC SC without a function/only with a partial function
4.3 Incorrect switching on or off of TC SC
5. Testing and measuring
5.1 Testing and measuring ��� terminal socket
5.2 Testing and measuring ��� ISOBUS socket
5.3 Testing and measuring ��� diagnostic socket
6. Diagnosis with CDS
6.1 ISOBUS check (load object pool)
6.2 ISOBUS CAN logging (assigning of function keys)
6.3 ISOBUS CAN logging (assigned key without a function)
6.4 ISOBUS CAN logging (assignment no longer available, gets lost)
6.5the event of a fault with task management)
6.6 ISOBUS CAN logging (general problems)
7. ISOBUS components/AEF compatibility/software statuses
7.1 ISOBUS components and fault description
7.2 ISOBUS functionalities
7.3 Software statuses/AEF compatibility

CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors