File List:
00 0292 468 3.pdf
00 0300 375 1.pdf
00 0300 563 1.pdf
00 0301 051 0.pdf
00 0303 482 0.pdf
00 0303 858 0.pdf
00 0303 860 0.pdf
00 0303 864 0.pdf
00 0292 468 3.pdf:
CROP TIGER 40 TERRA TRAC
Table of contents
1 To this Operator’s Manual
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 How to use the Manual
1.1.3 Symbols and notes
1.1.4 Technical data
2 Safety
2.1 Safety rules
2.1.1 General safety warnings
2.1.2 General instructions
2.1.3 Important
2.1.4 Intended use
2.1.5 Reasonably foreseeable misuse
2.1.6 Safety and accident prevention regulations for combine-harvesters
2.1.7 Prior to putting into operation, general
2.1.8 Identification of warning and danger signs
2.1.9 Lines, tubes and hoses
2.1.10 Transporting persons
2.1.11 Leaving the machine
2.1.12 Diesel engine
2.1.13 Hints regarding the diesel engine
2.1.14 Anti-freeze
2.1.15 Risk of injury by hydraulic liquid
2.1.16 Front attachments
2.1.17 Grain delivery
2.1.18 Adjusting and maintenance work
2.1.19 First aid measures
2.2 Safety decals on the machine
2.2.1 General instructions on safety decals
2.2.2 Front attachment
2.2.3 Engine
2.2.4 Drives
2.2.5 Operator’s platform
2.2.6 Feeder Unit
2.2.7 Threshing mechanism
2.2.8 Crop receptacle / straw receptacle
2.2.9 Grain Delivery
2.3 Safety devices
2.3.1 Battery isolating switch
2.3.2 Attaching safety bar
3 Machine description
3.1 Overview and method of operation
3.1.1 Overview of machine front and left
3.1.2 Overview of machine rear and right
3.1.3 Overview of front attachment
3.1.4 Working mode of the machine
3.1.5 Function of the machine
3.1.6 Engine overview TATA 497 TC 48/99
3.1.7 Overview of cooling units
3.2 Identification plates and identification number
3.2.1 Spare parts and technical questions
3.2.2 Engine identification plate TATA 497 TC 48/99
3.2.3 Machine identification plate
4 Operating and display elements
4.1 Cab / Operator’s platform
4.1.1 Overview of operator’s platform
4.1.2 Switch console
4.1.3 Display panel
4.1.4 Ignition switch
4.1.5 Access Ladders
Front Access Ladder
4.1.6 Adjusting the driver’s seat
4.1.7 Front attachment lever
5 Technical specifications
5.1 CROP TIGER 40 – type 070
5.1.1 General instructions
5.1.2 Front attachment
5.1.3 Engine
5.1.4 Chassis
5.1.5 Chassis track width
5.1.6 Drives
5.1.7 Electrical / electronic equipment
5.1.8 Feeder unit
5.1.9 Threshing mechanism
5.1.10 Separation
5.1.11 Cleaning unit
5.1.12 Grain delivery
5.1.13 Attachment parts/machine body dimensions
5.1.14 Attachment parts/machine body weights
6 Machine preparation
6.1 Shutting down and securing the machine
6.1.1 Switch off and secure the machine
6.2 Prior to operation
6.2.1 Prior to initial operation
6.2.2 Prior to every operation
6.3 Adjusting the machine
6.3.1 Adjusting the machine for the rice harvest
6.3.2 Adjusting the machine for multicrop harvest*
6.3.3 Using a machine fitted with multicrop equipment
6.3.4 Threshing chart
6.3.5 Threshing chart
6.3.6 Cleaning the machine
6.4 Loading the machine
6.4.1 Loading and lashing down the machine
6.5 Engine
6.5.1 Refuelling the machine
6.6 Chassis
6.6.1 Relieving the tension of the crawler track assembly rubber tracks
6.6.2 Jacking up the machine
6.7 Electrical / Electronic equipment
6.7.1 Checking the back-up horn
6.8 Feeder unit
6.8.1 Adjusting the feeder chains
6.9 Threshing mechanism
6.9.1 Installing / removing the stone trap and feed plate
6.9.2 Removing the threshing concave
6.9.3 Threshing concave variants
6.9.4 Installing the threshing concave
6.9.5 Adjusting the distance of the threshing concave
6.10 Cleaning system
6.10.1 Basic adjustment of the sieves
7 Operation
7.1 Driving the machine
7.1.1 Preparing fieldwork
7.1.2 Driving the machine with the ground speed control lever
Braking the machine
Steering the machine
7.1.3 Parking the machine
7.2 Engine
7.2.1 Starts the diesel engine
7.2.2 Setting the diesel engine speed
7.2.3 Stopping the diesel engine
7.2.4 Filling the air tank
7.3 Front attachment
7.3.1 Installing the front attachment
7.3.2 Removing the front attachment
7.4 Cab / Operator’s platform
7.4.1 Adjusting the driver’s seat
7.5 Mower unit
7.5.1 Adjusting the skid
7.5.2 Adjusting knife clips
7.6 Crop feeding
7.6.1 Adjusting the reel tines
7.6.2 Making the horizontal reel adjustment
7.6.3 Adjusting the stripper profile of the intake auger
7.6.4 Adjusting the intake auger fingers
7.6.5 Adjusting the reel peripheral speed
7.7 Feeder unit
7.7.1 Reversing the front attachment / feed rake conveyor
7.7.2 Engaging the feed rake conveyor
7.7.3 Disengaging the feed rake conveyor
7.8 Threshing mechanism
7.8.1 Engage the threshing mechanism
7.8.2 Disengage the threshing mechanism
7.8.3 Removing the threshing rotor
7.8.4 Installing the threshing rotor
7.8.5 Converting the threshing rotor to rice harvesting
7.8.6 Converting the threshing rotor to grain harvesting*
7.8.7 Installing the disawning bars (additional equipment)
7.8.8 Unwrapping the threshing rotor
7.8.9 Adjusting the threshing rotor speed
7.9 Cleaning system
7.9.1 Basic adjustment of the sieves
7.9.2 Adjusting the fan speed
7.9.3 Adjusting the fan blast reduction
7.10 Grain delivery
7.10.1 Swinging the grain tank unloading tube Out /In
7.10.2 Emptying the grain tank
8 Faults and remedies
8.1 Engine
8.1.1 Diesel engine
8.1.2 Draining the fuel tank fuel
8.1.3 Bleeding the fuel system
8.1.4 Diesel engine problems and remedies
8.2 Electrical / Electronic equipment
8.2.1 Opening the basic central terminal compartment
8.2.2 Closing the basic central terminal compartment
8.2.3 Basic central terminal compartment fuses
8.3 Front attachment
8.3.1 Front attachment
8.4 Feeder unit
8.4.1 Feeder unit problem and remedy
8.5 Threshing mechanism
8.5.1 Problems with and remedies for the threshing mechanism
8.5.2 Threshing rotor
8.6 Separation
8.6.1 Separation problem and remedy
8.7 Cleaning system
8.7.1 Cleaning problem and remedy
8.8 Grain delivery
8.8.1 Problems with and remedies for grain delivery
8.8.2 Installing the grain tank unloading shear bolt
9 Maintenance
9.1 General information
9.1.1 Diesel engine
9.1.2 Front attachment
9.1.3 Belts
9.1.4 Variable-speed drives
9.1.5 Correct chain tension
9.1.6 Bolts
9.1.7 Lubrication
9.1.8 Cleanness of lubricants
9.1.9 Crawler track assembly
9.1.10 Hydraulic system
9.1.11 Electric system
9.1.12 Welding work on harvester
9.1.13 Cleaning the surface of decals
9.1.14 Storage suggestions for harvesters
9.1.15 Coolant
9.1.16 Unbalance
9.1.17 Preventing fire and explosion
9.1.18 Cleaning the engine compartment and hazard areas
9.1.19 Protective guards
9.1.20 Spare parts
9.1.21 Jacking up the machine
9.2 Operating utilities
9.2.1 Lubricants
9.3 Service intervals
9.3.1 Handling of maintenance intervals
9.3.2 Before the harvest
9.3.3 After the first 50 operating hours
9.3.4 After the first 100 operating hours
9.3.5 After the first 500 operating hours
9.3.6 Every 10 operating hours or daily
9.3.7 Every 50 operating hours
9.3.8 Every 100 operating hours
9.3.9 Every 300 operating hours
9.3.10 Every 500 operating hours
9.3.11 Every 500 operating hours or annually
9.3.12 Every 2 years
9.3.13 As required
9.3.14 After the harvest
9.4 Engine
9.4.1 Cleaning the diesel engine surroundings
9.4.2 Replacing the fuel filter
9.4.3 Checking for the fuel leakage
9.4.4 Checking the diesel engine oil level
9.4.5 Changing the diesel engine oil / oil filter
9.4.6 Checking the radiator coolant level
9.4.7 Checking the coolant mixing ratio
9.4.8 Draining the radiator coolant
9.4.9 Changing the radiator coolant
9.4.10 Topping up radiator coolant
9.4.11 Cleaning the radiator protection cover
9.4.12 Cleaning the cooling unit
9.4.13 Changing the coolant hoses
9.4.14 Cleaning / changing the diesel engine air filter
9.4.15 Changing the diesel engine air filter safety filter element
9.4.16 Cleaning the air pre cleaner bowl
9.4.17 Changing the air intake hoses
9.4.18 Retightening the air intake hose clamps
9.4.19 Draining the condensate from the water separator
9.5 Chassis
9.5.1 Relieving the tension of the crawler track assembly rubber tracks
9.5.2 Checking the crawler track assembly gearbox oil level
9.5.3 Draining the oil from the crawler track assembly gearbox
9.5.4 Topping up the crawler track assembly gearbox oil
9.5.5 Greasing the crawler track assembly gearbox
9.6 Drives
9.6.1 Drive diagram left side CROP TIGER 40
9.6.2 Right side drive diagram CROP TIGER 40 TERRA TRAC
9.6.3 Removing chain (K1)
9.6.4 Fitting and adjusting chain (K1)
9.6.5 Removing chain(K2)
9.6.6 Fitting and adjusting chain(K2)
9.6.7 Removing belt (R3)
9.6.8 Fitting and adjusting belt (R3)
9.6.9 Removing chain (K4)
9.6.10 Fitting and adjusting chain (K4)
9.6.11 Removing belt (R10)
9.6.12 Fitting belt (R10)
9.6.13 Adjusting belt (R10)
9.6.14 Removing chain (K11)
9.6.15 Fitting and adjusting chain (K11)
9.6.16 Removing belt (R12)
9.6.17 Fitting belt (R12)
9.6.18 Adjusting belt (R12)
9.6.19 Removing belt (R13)
9.6.20 Fitting belt (R13)
9.6.21 Adjusting belt (R13)
9.6.22 Removing belt (R14)
9.6.23 Fitting and adjusting belt (R14)
9.6.24 Removing belt (R15)
9.6.25 Fitting and adjusting belt (R15)
9.6.26 Removing belt (R16)
9.6.27 Fitting belt (R16)
9.6.28 Adjusting belt (R16)
9.6.29 Removing belt (R17)
9.6.30 Fitting belt (R17)
9.6.31 Adjusting belt (R17)
9.6.32 Removing belt (R18)
9.6.33 Fitting belt (R18)
9.6.34 Adjusting belt (R18)
9.6.35 Removing chain (K19)
9.6.36 Fitting and adjusting chain (K19)
9.7 Hydraulic system
9.7.1 Checking the hydraulic system oil level
9.7.2 Changing the hydraulic system oil / oil filter
9.8 Electrical / Electronic equipment
9.8.1 Checking the battery electrolyte level
9.9 Feeder unit
9.9.1 Adjusting the feeder chains
9.9.2 Setting the reel slip torque
9.10 Separation
9.10.1 Checking the deflector curtain
9.10.2 Cleaning the auger trough
9.11 Grain Delivery
9.11.1 Adjusting the returns elevator chain
9.11.2 Adjusting the grain elevator chain
9.11.3 Cleaning the grain tank
9.12 Various components / Machine body
9.12.1 Check if machine is soiled.
9.13 Lubrication plan
9.13.1 Lubrication points – 10 hours, left
9.13.2 Lubrication points – 50 hours, left
9.13.3 Lubrication points – 50 hours, right
9.13.4 Lubrication points – 100 hours, left
9.13.5 Lubrication points – 100 hours, right
9.13.6 Lubrication points – 100 hours, right
10 Putting out of operation and disposal
10.1 General information
10.1.1 Putting out of operation and disposal
00 0300 375 1.pdf:
CROP TIGER 40 TERRA TRAC MID
Table of contents
1 To this Operator’s Manual
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 How to use the Manual
1.1.3 Symbols and notes
1.1.4 Technical data
2 Safety
2.1 Safety rules
2.1.1 General safety warnings
2.1.2 General instructions
2.1.3 Important
2.1.4 Intended use
2.1.5 Reasonably foreseeable misuse
2.1.6 Safety and accident prevention regulations for combine-harvesters
2.1.7 Prior to putting into operation, general
2.1.8 Identification of warning and danger signs
2.1.9 Lines, tubes and hoses
2.1.10 Transporting persons
2.1.11 Leaving the machine
2.1.12 Diesel engine
2.1.13 Hints regarding the diesel engine
2.1.14 Accumulators
2.1.15 Anti-freeze
2.1.16 Risk of injury by hydraulic liquid
2.1.17 Front attachments
2.1.18 Grain delivery
2.1.19 Adjusting and maintenance work
2.1.20 First aid measures
2.2 Safety decals on the machine
2.2.1 General instructions on safety decals
2.2.2 Front attachment
2.2.3 Engine
2.2.4 Drives
2.2.5 Operator’s platform
2.2.6 Feeder Unit
2.2.7 Threshing mechanism
2.2.8 Crop receptacle / straw receptacle
2.2.9 Grain Delivery
2.3 Safety devices
2.3.1 Battery isolating switch
2.3.2 Engaging the feeder housing safety lock
2.3.3 Disengaging the feeder housing safety lock
2.3.4 Attaching finger bar safety bar
3 Machine description
3.1 Overview and method of operation
3.1.1 Overview of front and left side of machine
3.1.2 Overview of rear and left side of machine
3.1.3 Overview of front attachment
3.1.4 Working mode of the machine
3.1.5 Function of the machine
3.1.6 Engine overview TATA 497 TC 48/99
3.1.7 Overview of cooling units
3.2 Identification plates and vehicle identification number
3.2.1 Spare parts and technical questions
3.2.2 Engine identification plate TATA 497 TC 48/99
3.2.3 Machine identification plate
4 Operating and display elements
4.1 Cab / Operator’s platform
4.1.1 Overview of operator’s platform
4.1.2 Switch console
4.1.3 Display panel
4.1.4 Ignition switch
4.1.5 Access Ladders
Front Access Ladder
4.1.6 Adjusting the driver’s seat
4.1.7 Front attachment lever
4.1.8 Top unloading lever
4.1.9 Top unloading knob/switch
5 Technical specifications
5.1 CROP TIGER 30 Mid – Type 070
5.1.1 General instructions
5.1.2 Front attachment
5.1.3 Engine
5.1.4 Chassis
5.1.5 Chassis track width
5.1.6 Drives
5.1.7 Electrical / electronic equipment
5.1.8 Feeder unit
5.1.9 Threshing mechanism
5.1.10 Separation
5.1.11 Cleaning unit
5.1.12 Grain delivery
5.1.13 Attachment parts/machine body dimensions
5.1.14 Attachment parts/machine body weights
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Switch off and secure the machine
6.2 Prior to putting into operation
6.2.1 Prior to initial operation
6.2.2 Prior to every operation
6.3 Adjusting the machine
6.3.1 Adjusting the machine for the rice harvest
6.3.2 Adjusting the machine for multicrop harvest*
6.3.3 Using a machine fitted with multicrop equipment
6.3.4 Threshing chart
6.3.5 Threshing chart
6.3.6 Cleaning the machine
6.4 Loading the machine
6.4.1 Loading and lashing down the machine
6.5 Engine
6.5.1 Refuelling the machine
6.6 Chassis
6.6.1 Relieving the tension of the crawler track assembly rubber tracks
6.6.2 Jacking up the machine
6.7 Elektrik / Elektronik
6.7.1 Checking the back-up horn
6.8 Feeder unit
6.8.1 Adjusting the feeder chains
6.9 Threshing mechanism
6.9.1 Installing / removing the stone trap and feed plate
6.9.2 Removing the threshing concave
6.9.3 Threshing concave variants
6.9.4 Installing the threshing concave
6.9.5 Adjusting the distance of the threshing concave
6.10 Cleaning system
6.10.1 Basic Adjustment of the sieves
7 Operation
7.1 Driving the machine
7.1.1 Preparing fieldwork
7.1.2 Driving the machine with the ground speed control lever
Braking the machine
Steering the machine
7.1.3 Parking the machine
7.2 Engine
7.2.1 Starts the diesel engine
7.2.2 Setting the diesel engine speed
7.2.3 Stopping the diesel engine
7.2.4 Filling the air tank
7.3 Front attachment
7.3.1 Installing the front attachment
7.3.2 Removing the front attachment
7.4 Kabine / Fahrerstand
7.4.1 Adjusting the driver’s seat
7.5 Mower unit
7.5.1 Adjusting the skid
7.5.2 Adjusting knife clips
7.6 Crop feeding
7.6.1 Adjusting the reel tines
7.6.2 Making the horizontal reel adjustment
7.6.3 Adjusting the stripper profile of the intake auger
7.6.4 Adjusting the intake auger fingers
7.6.5 Adjusting the reel peripheral speed
7.7 Feeder unit
7.7.1 Engaging the feed rake conveyor
7.7.2 Disengaging the feed rake conveyor
7.8 Threshing mechanism
7.8.1 Engage the threshing mechanism
7.8.2 Disengage the threshing mechanism
7.8.3 Removing the threshing rotor
7.8.4 Installing the threshing rotor
7.8.5 Converting the threshing rotor to rice harvesting
7.8.6 Converting the threshing rotor to grain harvesting*
7.8.7 Installing the disawning bars (additional equipment)
7.8.8 Unwrapping the threshing rotor
7.8.9 Adjusting the threshing rotor speed
7.9 Cleaning system
7.9.1 Basic Adjustment of the sieves
7.9.2 Adjusting the fan speed
7.9.3 Adjusting the fan blast reduction
7.10 Grain delivery
7.10.1 Operation of TUS
7.10.2 Swinging the grain tank unloading tube Out /In
7.10.3 Emptying the grain tank
8 Faults and remedies
8.1 Engine
8.1.1 Diesel engine
8.1.2 Draining the fuel tank fuel
8.1.3 Bleeding the fuel system
8.1.4 Diesel engine problems and remedies
8.2 Electrical / Electronic equipment
8.2.1 Opening the basic central terminal compartment
8.2.2 Closing the basic central terminal compartment
8.2.3 Basic central terminal compartment
8.3 Front attachment
8.3.1 Front attachment
8.4 Feeder unit
8.4.1 Feeder unit problem and remedy
8.5 Threshing mechanism
8.5.1 Problems with and remedies for the threshing mechanism
8.5.2 Threshing rotor
8.6 Separation
8.6.1 Separation problem and remedy
8.7 Cleaning system
8.7.1 Cleaning problem and remedy
8.8 Grain delivery
8.8.1 Problems with and remedies for grain delivery
8.8.2 Installing the grain tank unloading shear bolt
9 Maintenance
9.1 General information
9.1.1 Diesel engine
9.1.2 Cleaning the engine compartment and hazard areas
9.1.3 Front attachment
9.1.4 Belts
9.1.5 Variable-speed drives
9.1.6 Correct chain tension
9.1.7 Bolts
9.1.8 Lubrication
9.1.9 Cleanness of lubricants
9.1.10 Crawler track assembly
9.1.11 Hydraulic system
9.1.12 Electric system
9.1.13 Welding work on harvester
9.1.14 Cleaning the surface of decals
9.1.15 Storage suggestions for harvesters
9.1.16 Coolant
9.1.17 Unbalance
9.1.18 Preventing fire and explosion
9.1.19 Protective guards
9.1.20 Spare parts
9.1.21 Jacking up the machine
9.2 Operating utilities
9.2.1 Lubricants
9.3 Maintenance intervals
9.3.1 Handling of maintenance intervals
9.3.2 Before the harvest
9.3.3 After the first 10 operating hours
9.3.4 After the first 50 operating hours
9.3.5 After the first 100 operating hours
9.3.6 After the first 500 operating hours
9.3.7 Every 10 operating hours or daily
9.3.8 Every 50 operating hours
9.3.9 Every 100 operating hours
9.3.10 Every 250 operating hours
9.3.11 Every 300 operating hours
9.3.12 Every 500 operating hours
9.3.13 Every 500 operating hours or annually
9.3.14 Every 2 years
9.3.15 As required
9.3.16 After the harvest
9.4 Engine
9.4.1 Cleaning the diesel engine surroundings
9.4.2 Replacing the fuel filter
9.4.3 Checking for the fuel leakage
9.4.4 Checking the diesel engine oil level
9.4.5 Changing the diesel engine oil / oil filter
9.4.6 Checking the radiator coolant level
9.4.7 Checking the coolant mixing ratio
9.4.8 Draining the radiator coolant
9.4.9 Changing the radiator coolant
9.4.10 Topping up radiator coolant
9.4.11 Cleaning the radiator chaff screen
9.4.12 Cleaning the cooling unit
9.4.13 Changing the coolant hoses
9.4.14 Cleaning / changing the diesel engine air filter
9.4.15 Changing the diesel engine air filter safety filter element
9.4.16 Cleaning the air pre cleaner bowl
9.4.17 Changing the air intake hoses
9.4.18 Retightening the air intake hose clamps
9.4.19 Draining the condensate from the water separator
9.5 Chassis
9.5.1 Relieving the tension of the crawler track assembly rubber tracks
9.5.2 Checking the crawler track assembly gearbox oil level
9.5.3 Draining the oil from the crawler track assembly gearbox
9.5.4 Topping up the crawler track assembly gearbox oil
9.5.5 Greasing the crawler track assembly gearbox
9.6 Drives
9.6.1 Drive diagram left side CROP TIGER 40 MID
9.6.2 Drive diagram right side CROP TIGER 40 MID
9.6.3 Fitting and adjusting chain(K1)
9.6.4 Fitting and adjusting chain(K2)
9.6.5 Fitting and adjusting chain(K3)
9.6.6 Removing belt (R3)
9.6.7 Fitting and adjusting belt (R3)
9.6.8 Removing chain (K4)
9.6.9 Fitting and adjusting chain (K4)
9.6.10 Removing belt (R10)
9.6.11 Fitting belt (R10)
9.6.12 Adjusting belt (R10)
9.6.13 Removing chain (K11)
9.6.14 Fitting and adjusting chain (K11)
9.6.15 Removing belt (R12)
9.6.16 Fitting belt (R12)
9.6.17 Adjusting belt (R12)
9.6.18 Removing belt (R13)
9.6.19 Fitting belt (R13)
9.6.20 Adjusting belt (R13)
9.6.21 Removing belt (R14)
9.6.22 Fitting and adjusting belt (R14)
9.6.23 Removing belt (R15)
9.6.24 Fitting and adjusting belt (R15)
9.6.25 Removing belt (R16)
9.6.26 Fitting belt (R16)
9.6.27 Adjusting belt (R16)
9.6.28 Removing belt (R17)
9.6.29 Fitting belt (R17)
9.6.30 Adjusting belt (R17)
9.6.31 Removing belt (R18)
9.6.32 Fitting belt (R18)
9.6.33 Adjusting belt (R18)
9.6.34 Removing chain (K19)
9.6.35 Fitting and adjusting chain (K19)
9.7 Hydraulic system
9.7.1 Checking the hydraulic system oil level
9.7.2 Changing the hydraulic system oil / oil filter
9.8 Electrical / Electronic equipment
9.8.1 Checking the battery electrolyte level
9.9 Feeder unit
9.9.1 Adjusting the feeder chains
9.9.2 Setting the reel slip torque
9.10 Separation
9.10.1 Checking the deflector curtain
9.10.2 Cleaning the auger trough
9.11 Grain delivery
9.11.1 Adjusting the returns elevator chain
9.11.2 Adjusting the grain elevator chain
9.11.3 Cleaning the grain tank
9.12 Various components / Machine body
9.12.1 Check if machine is soiled.
9.13 Lubrication plan
9.13.1 Lubrication points – 10 hours, left
9.13.2 Lubrication points – 50 hours, left
9.13.3 Lubrication points – 50 hours, right
9.13.4 Lubrication points – 100 hours, left
9.13.5 Lubrication points – 100 hours, right
9.13.6 Lubrication points – 500 hours, right
10 Putting out of operation and disposal
10.1 General information
10.1.1 Putting out of operation and disposal
00 0300 563 1.pdf:
CROP TIGER 30 TERRA TRAC MID
Table of contents
1 To this Operator’s Manual
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 How to use the Manual
1.1.3 Symbols and notes
1.1.4 Technical data
2 Safety
2.1 Safety rules
2.1.1 General safety warnings
2.1.2 General instructions
2.1.3 Important
2.1.4 Intended use
2.1.5 Reasonably foreseeable misuse
2.1.6 Safety and accident prevention regulations for combine-harvesters
2.1.7 Prior to putting into operation, general
2.1.8 Identification of warning and danger signs
2.1.9 Lines, tubes and hoses
2.1.10 Transporting persons
2.1.11 Leaving the machine
2.1.12 Diesel engine
2.1.13 Hints regarding the diesel engine
2.1.14 Anti-freeze
2.1.15 Risk of injury by hydraulic liquid
2.1.16 Front attachments
2.1.17 Grain delivery
2.1.18 Adjusting and maintenance work
2.1.19 First aid measures
2.2 Safety decals on the machine
2.2.1 General information on safety decals
2.2.2 Front attachment
2.2.3 Engine
2.2.4 Drives
2.2.5 Operator’s platform
2.2.6 Feeder Unit
2.2.7 Threshing mechanism
2.2.8 Crop receptacle / straw receptacle
2.2.9 Grain Delivery
2.3 Safety devices
2.3.1 Battery isolating switch
3 Machine description
3.1 Overview and method of operation
3.1.1 Overview of front and left side of machine
3.1.2 Overview of rear and left side of machine
3.1.3 Overview of front attachment
3.1.4 Working mode of the machine
3.1.5 Function of the machine
3.1.6 Engine overview TATA 497 SP 27
3.1.7 Overview of cooling units
3.2 Identification plates and vehicle identification number
3.2.1 Spare parts and technical questions
3.2.2 Engine identification plate TATA 497 SP 27
3.2.3 Machine identification plate
4 Operating and display elements
4.1 Cab / Operator’s platform
4.1.1 Overview of operator’s platform
4.1.2 Switch console
4.1.3 Display panel
4.1.4 Ignition switch
4.1.5 Access Ladders
Front Access Ladder
4.1.6 Adjusting the driver’s seat
4.1.7 Front attachment lever
4.1.8 Top unloading lever
4.1.9 Top unloading knob/switch
5 Technical specifications
5.1 CROP TIGER 30 Mid – Type 070
5.1.1 General instructions
5.1.2 Front attachment
5.1.3 Engine
5.1.4 Chassis
5.1.5 Chassis track width
5.1.6 Drives
5.1.7 Electrical / electronic equipment
5.1.8 Feeder unit
5.1.9 Threshing mechanism
5.1.10 Separation
5.1.11 Cleaning unit
5.1.12 Grain delivery
5.1.13 Attachment parts/machine body dimensions
5.1.14 Attachment parts/machine body weights
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Switch off and secure the machine
6.2 Prior to putting into operation
6.2.1 Prior to initial operation
6.2.2 Prior to every operation
6.3 Adjusting the machine
6.3.1 Adjusting the machine for the rice harvest
6.3.2 Adjusting the machine for multicrop harvest*
6.3.3 Using a machine fitted with multicrop equipment
6.3.4 Threshing chart
6.3.5 Threshing chart
6.3.6 Cleaning the machine
6.4 Loading the machine
6.4.1 Loading and lashing down the machine
6.5 Engine
6.5.1 Refuelling the machine
6.6 Chassis
6.6.1 Relieving the tension of the crawler track assembly rubber tracks
6.6.2 Jacking up the machine
6.7 Electrical / Electronic equipment
6.7.1 Checking the back-up horn
6.8 Feeder unit
6.8.1 Adjusting the feeder chains
6.9 Threshing mechanism
6.9.1 Installing / removing the stone trap and feed plate
6.9.2 Removing the threshing concave
6.9.3 Threshing concave variants
6.9.4 Installing the threshing concave
6.9.5 Adjusting the distance of the threshing concave
6.10 Cleaning system
6.10.1 Basic Adjustment of the sieves
7 Operation
7.1 Driving the machine
7.1.1 Preparing fieldwork
7.1.2 Driving the machine with the ground speed control lever
Braking the machine
Steering the machine
7.1.3 Parking the machine
7.2 Engine
7.2.1 Starts the diesel engine
7.2.2 Setting the diesel engine speed
7.2.3 Stopping the diesel engine
7.3 Front attachment
7.3.1 Installing the front attachment
7.3.2 Removing the front attachment
7.4 Cab / Operator’s platform
7.4.1 Adjusting the driver’s seat
7.5 Mower unit
7.5.1 Adjusting the skid
7.5.2 Adjusting knife clips
7.6 Crop feeding
7.6.1 Adjusting the reel tines
7.6.2 Making the horizontal reel adjustment
7.6.3 Adjusting the stripper profile of the intake auger
7.6.4 Adjusting the intake auger fingers
7.6.5 Adjusting the reel peripheral speed
7.7 Threshing mechanism
7.7.1 Engage the threshing mechanism
7.7.2 Disengage the threshing mechanism
7.7.3 Removing the threshing rotor
7.7.4 Installing the threshing rotor
7.7.5 Converting the threshing rotor to rice harvesting
7.7.6 Converting the threshing rotor to grain harvesting*
7.7.7 Installing the disawning bars (additional equipment)
7.7.8 Unwrapping the threshing rotor
7.7.9 Adjusting the threshing rotor speed
7.8 Feeder unit
7.8.1 Engaging the feed rake conveyor
7.8.2 Disengaging the feed rake conveyor
7.9 Cleaning system
7.9.1 Basic Adjustment of the sieves
7.9.2 Adjusting the fan speed
7.9.3 Adjusting the fan blast reduction
7.10 Grain delivery
7.10.1 Operation of TUS
7.10.2 Swinging the grain tank unloading tube Out /In
7.10.3 Emptying the grain tank
8 Faults and remedies
8.1 Engine
8.1.1 Diesel engine
8.1.2 Draining the fuel tank
8.1.3 Bleeding the fuel system
8.1.4 Diesel engine problems and remedies
8.2 Electrical / Electronic equipment
8.2.1 Opening the basic central terminal compartment
8.2.2 Closing the basic central terminal compartment
8.2.3 Basic central terminal compartment
8.3 Front attachment
8.3.1 Front attachment
8.4 Feeder unit
8.4.1 Feeder unit problem and remedy
8.5 Threshing mechanism
8.5.1 Problems with and remedies for the threshing mechanism
8.5.2 Threshing rotor
8.6 Separation
8.6.1 Separation problem and remedy
8.7 Cleaning system
8.7.1 Cleaning problem and remedy
8.8 Grain delivery
8.8.1 Problems with and remedies for grain delivery
8.8.2 Installing the grain tank unloading shear bolt
9 Maintenance
9.1 General information
9.1.1 Diesel engine
9.1.2 Cleaning the engine compartment and hazard areas
9.1.3 Front attachment
9.1.4 Belts
9.1.5 Variable-speed drives
9.1.6 Correct chain tension
9.1.7 Bolts
9.1.8 Lubrication
9.1.9 Cleanness of lubricants
9.1.10 Crawler track assembly
9.1.11 Hydraulic system
9.1.12 Electric system
9.1.13 Welding work on harvester
9.1.14 Cleaning the surface of decals
9.1.15 Storage suggestions for harvesters
9.1.16 Coolant
9.1.17 Unbalance
9.1.18 Preventing fire and explosion
9.1.19 Protective guards
9.1.20 Spare parts
9.1.21 Jacking up the machine
9.2 Operating utilities
9.2.1 Lubricants
9.3 Maintenance intervals
9.3.1 Handling of maintenance intervals
9.3.2 Before the harvest
9.3.3 After the first 10 operating hours
9.3.4 After the first 100 operating hours
9.3.5 After the first 150 operating hours
9.3.6 After the first 500 operating hours
9.3.7 Every 10 operating hours or daily
9.3.8 Every 50 operating hours
9.3.9 Every 70 operating hours
9.3.10 Every 100 operating hours
9.3.11 Every 250 operating hours
9.3.12 Every 300 operating hours
9.3.13 Every 500 operating hours or annually
9.3.14 Every 2 years
9.3.15 As required
9.3.16 After the harvest
9.4 Engine
9.4.1 Cleaning the diesel engine surroundings
9.4.2 Replacing the fuel filter
9.4.3 Checking for the fuel leakage
9.4.4 Checking the diesel engine oil level
9.4.5 Changing the diesel engine oil / oil filter
9.4.6 Checking the radiator coolant level
9.4.7 Checking the coolant mixing ratio
9.4.8 Draining the radiator coolant
9.4.9 Changing the radiator coolant
9.4.10 Topping up radiator coolant
9.4.11 Cleaning the radiator chaff screen
9.4.12 Cleaning the cooling unit
9.4.13 Changing the coolant hoses
9.4.14 Cleaning / changing the diesel engine air filter
9.4.15 Changing the diesel engine air filter safety filter element
9.4.16 Cleaning the air pre cleaner bowl
9.4.17 Changing the air intake hoses
9.4.18 Retightening the air intake hose clamps
9.4.19 Draining the condensate from the water separator
9.5 Chassis
9.5.1 Relieving the tension of the crawler track assembly rubber tracks
9.5.2 Checking the crawler track assembly gearbox oil level
9.5.3 Draining the oil from the crawler track assembly gearbox
9.5.4 Topping up the crawler track assembly gearbox oil
9.5.5 Greasing the crawler track assembly gearbox
9.6 Drives
9.6.1 Drive diagram left side CROP TIGER 30
9.6.2 Drive diagram right side CROP TIGER 30
9.6.3 Removing chain (K1)
9.6.4 Fitting and adjusting chain (K1)
9.6.5 Removing chain(K2)
9.6.6 Fitting and adjusting chain(K2)
9.6.7 Removing belt (R
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