Claas Maxflex 930-560 (530) Combines Repair Manual EN

File List:

00 0288 953 0.pdf

00 0288 953 0.pdf:

MAXFLEX 930 – 560
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
Converting metric units to US units
Pressure
Ground speed
Acceleration (vibration intensity)
Viscosity
Temperature
Electric system
General repair instructions
Technical specifications
Reason of damage
Spare parts
Welding work
Drive belts / drive chains
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installing
Gib head key joints
Dismounting
Installation
Self-locking bolts
Liquid locking compound
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearings
Dismounting
Installation
Ferrule joints
Screwing in
Leaky ferrule joints
Progressive ring fittings on hydraulic lines
Sealing cone joints
Hydraulic hoses
Hose routing
Information on technically correct repairs
Tightening torques
Tightening torques for metric standard threads
Tightening torques for metric fine thread
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for hydraulic fittings and compression fittings with sealing cones and O-rings, DIN 3865
Tightening torques for hydraulic male connectors SDS
Tightening torques for adjustable-direction hydraulic male connectors SDE
Tightening torques for hydraulic swivel screw fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line fittings
Tightening torques for worm drive hose clamps
Tightening torques for hose clamps with round pins
Technical specifications
Lubricants
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Important
Identification of warning and danger signs
General safety and accident prevention regulations
Leaving the machine
Adjusting and maintenance work
Danger of injury from hydraulic liquid
Hydraulic accumulators
First aid measures
Battery isolating switch
Putting the machine out of operation
02 Gearbox / Clutch / Universal drive shaft
0260 Universal drive shaft
Universal drive shaft main drive with cam-type cut-out clutch
Technical specifications
Installation instructions
Suspension points of chains
Work preparation
Disassembly
Disassembling the cam-type cut-out clutch
Assembling the cam-type cut-out clutch
Assembly
Installation
Universal drive shaft main drive with radial pin clutch
Technical specifications
Suspension points of chains
Work preparation
Disassembly
Assembly
Installation
05 Steering
0510 Automatic steering
LASER PILOT bracket
Technical specifications
Work preparation
Installation instructions
Installation
08 Drives
0800 Drive diagram
Drive diagram
Technical specifications
Installation instructions
0814 Countershaft
Overview of intermediate drive shafts
Technical specifications
Intermediate drive shaft
Technical specifications
Work preparation
Installation instructions
Disassembly
Assembly
Installation
09 Hydraulic system
0900 Hydraulic system – General
Damage to hydraulic system
Special tool
0915 Hydraulic lines
Multi-coupler
Technical specifications
Installation instructions
Work preparation
Repair kit
Auxiliary tool
Special tool
Removing the male coupling
Disassembling the male coupling
Assembling the male coupling
Installing the male coupling
0920 Valves
Valve block – General
Special tool
Pulling out the valve insert
Unscrewing the iron core
Remove seal
Main valve block
Technical specifications
Installation instructions
10 Electrical / Electronic equipment
1000 Electrical / Electronic equipment general
Electrical / electronic equipment – General
Special tool
1012 Modules / sensors
1035 Operation / Multifunction control lever
Technical specifications
Installation instructions
20 Crop feeding
2015 Reel / Crop guard
Technical specifications
Installation
Control spider
Technical specifications
Installation
Cam rollers
Technical specifications
Installation
Reel spider
Technical specifications
Installation
Reel tine tubes
Technical specifications
Installation
Replacing the pull-in nut
Reel bearing
Technical specifications
Removing the left reel bearings
Installing the left reel bearings
Removing the right reel bearings
Installing the right reel bearings
Reel support arms
Technical specifications
Removing the left supporting arm
Installing the left supporting arm
Removing the right support arm
Installing the right supporting arm
Reel drive
Technical specifications
Work preparation
Installation
Reel drive sprocket
Technical specifications
Work preparation
Disassembly
Assembly
Installation
Reel drive sprocket
Technical specifications
Work preparation
Installing/adjusting
Reel drive hydraulic motor
Technical specifications
Work preparation
Installation
Vertical reel adjustment sensor
Technical specifications
Installation instructions
Adjustment
Vertical reel adjustment hydraulic cylinder
Technical specifications
Work preparation
Installation
Horizontal reel adjustment hydraulic cylinder
Technical specifications
Work preparation
Installation instructions
Safety distance of reel support arms
Technical specifications
Installation instructions
21 Feeder unit
2140 Intake auger
Overview of intake auger
Technical specifications
Intake auger
Technical specifications
Installation
Left intake auger bearing
Technical specifications
Work preparation
Special tool
Determining the installation dimension
Installation
Right intake auger bearing
Technical specifications
Installation
Intake auger drive shaft
Technical specifications
Work preparation
Special tool
Disassembly
Assembly
Installation
Intake auger driven sprocket (K01)
Technical specifications
Work preparation
Disassembly
Assembly
Installation
Intake auger adjusting shaft
Technical specifications
Installation
Intake auger control shafts
Technical specifications
Installation
Intake auger fingers
Technical specifications
Installation instructions
23 Mower unit
2305 Cutter bar
Mower head – General
Installation instructions
Knife drive
Technical specifications
Knife drive pulley
Technical specifications
Work preparation
Removing the drive pulley
Installing the drive pulley
Knife drive guide roller
Technical specifications
Work preparation
Removing the guide roller
Installing the guide roller
Knife drive jockey pulley / jockey pulley arm
Technical specifications
Work preparation
Removing the jockey pulley arm
Disassembling the jockey pulley arm
Assembling the jockey pulley arm
Installing the jockey pulley arm
Knife drive driven pulley
Technical specifications
Work preparation
Removing the driven pulley
Installing the driven pulley
Adjusting the knife drive
Technical specifications
Planetary gear
Technical specifications
Work preparation
Special tool
Separating
Disassembling the angle head
Assembling the angle head
Disassembling the gearbox housing
Assembling the gearbox housing
Assembling the planetary gear
Installation
26 Ground guidance
2605 Auto-Contour
AUTO CONTOUR grain sensors
Technical specifications
Installation instructions
Flex finger bar sensors
Technical specifications
Installation instructions
Grain sensing device
Technical specifications
Installation instructions
Removing the right sensing unit
Installing the right sensing unit
Soybean sensing device
Technical specifications
Installation instructions
Removing the right sensing unit
Disassembling the right sensing unit
Assembling the right sensing unit
Installing the right sensing unit
80 Various components / Machine body
8005 Frame / Trough
Technical specifications
Grain splash protection
Technical specifications
Installation instructions
Baffle plate
Technical specifications
Installation
Technical specifications
Removing the skids
Installing the skids
Right inside skid shoe
Technical specifications
Installation instructions
Disassembly
Assembly
Installation
Right outside skid shoe
Technical specifications
Installation instructions
Disassembly
Assembly
Installation
Rigid skid shoes
Technical specifications
Installation instructions
Disassembly
Assembly
Installation
Moving skid shoes
Technical specifications
Installation instructions
Disassembly
Assembly
Installation
Adjusting the moving skid shoes
Technical specifications
Installation instructions
Control arm
Technical specifications
Work preparation
Installation instructions
Disassembly
Assembly
Installation
Transverse link bracket
Technical specifications
Work preparation
Installation instructions
Right limitation
Technical specifications
Installation instructions
8010 Locking
Front attachment lock
Technical specifications
Installation instructions
Hydraulic cutterbar table lock
Technical specifications
Installation instructions
Lock cutting table hydraulic cylinder (3137)
Technical specifications
Work preparation
Installation instructions
8020 Rails / Safety devices
Left protective cover
Technical specifications
Installation instructions
Right protective cover
Technical specifications
Installation instructions