Claas Maxflo 1200 (538) Combines Repair Manual EN

File List:

00 0292 471 0.pdf

00 0292 471 0.pdf:

MAXFLO 1200
MAXFLO 1050
Table of contents
Introduction
General Information
Validity of manual
Handling of this manual
Texts and figures
Document structure based on subassemblies
Search and find
Directions
Abbreviations
General repair instructions
Technical data
Information on economic repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installation
Gib head key joints
Dismounting
Installation
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Dismounting
Installation
Circlips
Ferrule fittings
Screwing in
Ferrule fitting leaks
Sealing cone fittings
Hydraulic hoses
Hose placement
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings with ferrule DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865
Tightening torques for hydraulic male connectors DIN 3901
Tightening torques for adjustable-direction hydraulic male connectors according to ISO 6149-2 / ISO 11926-2 (3)
Tightening torques for hydraulic swing fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
Tightening torques for tyres
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN Index
General Information
Important note
Identification of warning and danger signs
General Safety and Accident Prevention Regulations
First-aid measures
Danger of injury from hydraulic liquid
Leaving the machine
Putting the machine out of operation
Jacking up the machine
Adjustment and maintenance operations
Welding work
02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
Main gearbox
Work preparation
Disassembly
Assembly
Installation
Hydraulic drive gearbox
Work preparation
Disassembly
Assembly
Installation
0260 Universal drive shaft
Universal drive shaft main drive
Work preparation
Disassembly
Assembly
Installation
05 Steering
0510 Automatic steering
LASER PILOT bracket
Work preparation
08 Drives
0800 Drive diagram
Drive diagram
09 Hydraulic system
0900 Hydraulic system – General
Hydraulic system
Damage to hydraulic system
Generating a vacuum
Special tool
0905 Hydraulic oil tank
Hydraulic oil tank
Installation
0915 Hydraulic lines
Multi-coupling
0920 Valves
Valve block, general
Special tool
Main valve block
Installation instructions
Belt conveyor valve block
Installation
10 Electrical / Electronic equipment
1012 Modules / sensors
20 Crop feeding
2005 Crop dividers
Crop divider
Installation
2015 Reel / Crop guard
Removing the left reel
Installing the left reel
Removing the right reel
Installing the right reel
Control spider
Installation
Cam rollers
Installation
Reel spider
Installation
Reel tine tubes
Installation
Replacing the pull-in nut
Reel shaft bearing
Work preparation
Removing the left reel shaft bearing
Installing the left reel shaft bearing
Removing the right reel shaft bearing
Installing the right reel shaft bearing
Removing the centre reel shaft bearing
Installing the centre reel shaft bearing
Reel support arms
Work preparation
Removing the left supporting arm
Installing the left supporting arm
Removing the right support arm
Installing the right supporting arm
Removing the centre supporting arm
Installing the centre supporting arm
Reel drive
Work preparation
Installation
Vertical reel adjustment sensor (B039)
Reel drive hydraulic motor (2012)
Work preparation
Installation
Vertical reel adjustment hydraulic cylinder
Work preparation
Removing the outer cylinders
Installing the outer cylinders
Removing the inner cylinders
Installing the inner cylinders
Horizontal reel adjustment hydraulic cylinder (3016)
Work preparation
Installation instructions
Safety distance of reel support arms
21 Feeder unit
2140 Intake auger
Intake auger
Installation
Fingers of intake auger
Installation instructions
Intake auger bearing
Removing the right bearing
Installing the right bearing
Removing the left bearing
Installing the left bearing
Intake auger drive shaft
Installation instructions
Control shaft
Installation
Adjusting shaft
Installation
Feed augers
Work preparation
Disassembly
Assembly
Installation
Intake auger gearbox
Work preparation
Disassembly
Assembly
Installation
Intake auger gearbox drive shaft
Work preparation
Installation instructions
Feed auger hydraulic motor (2090)
Installation instructions
2145 Belt conveyor
Deflector
Installation
Belt conveyor
Installation instructions
Belt conveyor frame
Installation
Belt conveyor drive roller
Work preparation
Installation instructions
Belt conveyor guide roller
Work preparation
Installation
Belt conveyor tensioning slide
Work preparation
Installation
Belt conveyor tensioning unit
Work preparation
Installation instructions
Disassembly
Assembly
Installation
Frame tensioning unit
Rear panel
Installation
Belt conveyor hydraulic motor
Installation
23 Mower unit
2305 Cutter bar
Mower head – General
Rear knife drive universal drive shaft
Work preparation
Installation instructions
Removing on the rear right
Installation on the rear right
Removal on the rear left
Installation on the rear left
Disassembling / assembling
Knife drive intermediate drive shaft
Work preparation
Installation instructions
Removing the right intermediate drive shaft
Installing the right intermediate drive shaft
Removing the left intermediate drive shaft
Installing the left intermediate drive shaft
Lateral knife drive universal drive shaft
Work preparation
Disassembling / assembling
Installation
Knife drive planetary gear
Work preparation
Special tool
Disassembly
Assembly
Installation
Knife drive angle drive
Work preparation
Installation
26 Ground guidance
2605 Auto-Contour
AUTO CONTOUR sensors
Adjustment
Sensing unit
Remove the outer sensing unit.
Installing the outer sensing unit
Removing the inner sensing unit
Install the inner sensing unit.
80 Various components / Machine body
8005 Frame
Stabiliser wheels
Installation
Stabiliser wheels hydraulic cylinder
Work preparation
Installation instructions
Stabiliser wheels accumulator block
Special tool
Installation instructions
Relieving the pressure
Removing the outer skids
Installing the outer skids
Removing the inner skids
Installing the inner skids
8010 Locking
8020 Rails / Safety devices
Protective covers
Work preparation