Claas V1350-V1050 Lexion Tucano (529) Combines Repair Manual EN

File List:

00 0291 773 0.pdf

00 0291 773 0.pdf:

VARIO 1200-1050
CERIO 1200-1050
Table of contents
Introduction
General Information
How to use the Manual
Validity of manual
General repair instructions
Technical data
Reason of damage
Spare parts
Diesel engine
Gearboxes
Alternator
Welding Work
Drive belt / drive chain
Tensioning the steel roller chains
Taper ring fasteners
Gib head key fastenings
Self-locking bolts with micro-encapsulated glue
Liquid locking compound
Lock collar bearing
Adapter sleeve bearing
Ferrule fittings on hydraulic lines
Progressive ring fittings on hydraulic lines
Sealing cone on hydraulic lines
Hydraulic hoses
Notes on economical repair
Torque settings
Tightening torques for metric threaded screws
Tightening torques for metric fine thread screws
Tightening torques for hydraulic screw fittings with ferrule DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865
Tightening torques for hydraulic male connectors DIN 3901
Tightening torques for direction-adjustable hydraulic male connectors ISO 6149-2 / ISO 11926-2 (3)
Tightening torques for hydraulic swing fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
Tightening torques for worm drive clamps
Tightening torques for spring-loaded worm drive clamps
Tightening torques for tyres
Technical specifications
Lubricants
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN Index
General Information
Important note
Identification of warning and danger signs
General Safety and Accident Prevention Regulations
Crop / straw discharge
Leaving the machine
Grain tank
Combine harvester chopper
Adjusting and maintenance work
Risk of injury through hydraulic liquid
Air conditioner
Hydraulic accumulators
First aid measures
Battery isolating switch
Apply the feeder housing safety lock
Jacking up the machine
Putting the machine out of operation
02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
Spur angular gearbox
Work preparation
Special tool
Disassembly
Assembly
Installation
Rape cutter drive pump clutch
Work preparation
Special tool
Disassembly
Assembly
Installation
Left transfer gearbox
Work preparation
Special tool
Disassembly
Assembly
Installation
Right transfer gearbox
0260 Universal drive shaft
Main drive universal drive shaft
Work preparation
Disassembly
Assembly
Installation
Gearbox drive universal drive shaft
Work preparation
Disassembly / Assembly
Installation
08 Drives
0800 Drive diagram
Drive diagram
0814 Countershaft
Intermediate drive shaft
Work preparation
Installation instructions
09 Hydraulic system
0900 Hydraulic system – General
Damage to the hydraulic system
0915 Hydraulic lines
Multi-coupling
0920 Valves
Valve block, general
Special tool
Main valve block
Installation instructions
10 Electrical / Electronic equipment
1012 Modules / sensors
1035 Operation / Multifunction control lever
Switches
20 Crop feeding
2010 Cutterbar table
Cutterbar table
Installation
Accumulator (5015)
Relieving the pressure
Cutting table adjustment hydraulic cylinder (3049)
Work preparation
Installation
Table position sensor (B070)
2015 Reel / Crop guard
Removing the left reel
Installing the left reel
Removing the right reel
Installing the right reel
Control spider
Installation
Cam rollers
Installation
Reel spider
Installation
Reel tine tubes
Installation
Replacing the pull-in nut
Reel shaft bearing
Work preparation
Removing the left reel shaft bearing
Installing the left reel shaft bearing
Removing the right reel shaft bearing
Installing the right reel shaft bearing
Removing the centre reel shaft bearing
Installing the centre reel shaft bearing
Reel support arms
Work preparation
Removing the left support arm
Installing the left support arm
Removing the right support arm
Installing the right support arm
Removing the centre support arm
Installing the centre support arm
Reel drive
Work preparation
Installation
Horizontal reel adjustment sensor (B040)
Vertical reel adjustment sensor (B039)
Reel drive hydraulic motor (2012)
Work preparation
Installation
Vertical reel adjustment hydraulic cylinder
Work preparation
Removing the outer cylinders
Installing the outer cylinders
Removing the inner cylinders
Installing the inner cylinders
Horizontal reel adjustment hydraulic cylinder (3016)
Work preparation
Installation instructions
Safety distance of reel support arms
2030 Oilseed rape equipment
Rape cutter
Rape cutter hydraulic oil tank (1011)
Generating a vacuum
Special tool
Left rape cutter valve block
Installation instructions
Rape cutter drive pressure relief valve (7030)
Adjusting the pressure
Special tool
Rape cutter drive pump (2022)
Installation
21 Feeder unit
2140 Intake auger
Feed roller
Work preparation
Installation instructions
Installation
Feed roller outer bearing
Special tool
Installation instructions
Disassembly
Assembly
Installation
Feed roller centre bearing
Work preparation
Installation
Feed roller drive shaft
Installation
Feed roller fingers
Installation instructions
Control shafts adjusting unit
Installation instructions
Installation
Adjusting shaft
Special tool
Installation instructions
Installation
Control shaft
Installation
23 Mower unit
2305 Cutter bar
Mower head – General
Knife drive universal drive shaft
Work preparation
Installation instructions
Knife drive planetary gear
Work preparation
Special tool
Installation instructions
Disassembly
Assembly
Installation
26 Ground guidance
2605 Auto-Contour
AUTO CONTOUR sensor
80 Various components / Machine body
8005 Frame
Grain deflector plates
Cutterbar skids
Work preparation
8010 Locking
8020 Rails / Safety devices
Protective cover
Slide protector