Claas Convio Flex 1230-770 (593) Combines Technical System EN

File List:

00 0302 343 1.pdf
00 0302 565 2.pdf
00 0305 339 0.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0305 339 0.pdf:

CONVIO FLEX 1380 / 1230 / 1080CONVIO 1380 / 1230 / 1080
Table of contents
Introduction
Notes on the manual
Validity of manual
Information about this Technical Systems Manual
Using the manual
Document structure based on subassemblies
Search and find
Directions
Identifying warnings
Hazard signs
Signal word
Safety rules
Safety signs and warnings
Requirement made on technical staff
Children in danger
Hazard areas of the machine
Instructors travelling along during fieldwork
Risk of injury from rotating shafts
Structural alterations of the machine
Optional equipment and spare parts
Control of running machine
Technical condition
Respecting technical limit values
Danger from machine parts that continue rotating
Keeping safety devices functional
Personal protective equipment
Wearing suitable clothing
Removing dirt and loose objects
Parking the machine safely
Unsuitable operating utilities
Safe handling of service fluids and auxiliary utilities
Environmental protection and disposal
Keeping the cab free of chemicals
Avoiding fires
Potentially fatal electric shock from overhead lines and lightning strike
Electric shock from electric system
Noise may damage your health
Pre-loaded machine parts
Liquids under pressure
Compressed air
Toxic exhaust gases
Hot surfaces
Safe access and leaving
Working only on the stopped machine
Hazards during repairs
Raised machine parts and loads
Danger from welding work
Checking and charging the battery
Preparations for cases of emergency
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
03 Chassis
0305 Axle suspension
Integrated Transport System (ITS)
Measured values table
Description of function
09 Hydraulic system
0920 Valves
Reel / finger bar control valve block – CONVIO (types 590 – 593)
Belt conveyor left / right control valve block – CONVIO (types 590 – 593)
Belt conveyor center control valve block – CONVIO (types 590 – 593)
Integrated Transport System (ITS) control valve block (types 590 – 593)
0980 Hydraulic circuit diagram
Front attachment hydraulics circuit diagrams – CONVIO (types 590 – 593)
SCM 01 – Multicoupler
SCM 01 designations – Multicoupler
SCM 02 – Reel adjustment
SCM 02 designations – Reel adjustment
SCM 03 – Finger bar
SCM 03 designations – Finger bar
SCM 04 – Belt conveyor
SCM 04 designations – Belt conveyor
SCM 06 – Rape cutter
SCM 05 designations – Rape cutter
SCM 06 – Integrated Transport System (ITS)
SCM 06 designations – Integrated Transport System (ITS)
10 Electrical / Electronic equipment
1012 Modules / sensors
Module A130 – Front attachment – CONVIO (types 590 – 593)
Module A130 – Front attachment (FAM – 1/3)
Module A130 – Front attachment (FAM – 2/3)
Module A130 – Front attachment (FAM – 3/3)
Key to diagram
Key to diagram
1015 Wiring harnesses
Multi-coupler
Front attachment multicoupler
Description of function
1080 Electrical circuit diagram
Front attachment circuit diagrams – CONVIO (types 593 – 590)
ATT 01 – Multi-coupler
Key to diagram
ATT 02 – Power supply Modules & CAN Bus
Key to diagram
ATT 03 – Hydraulic system
Key to diagram
ATT 04 – Reel
Key to diagram
ATT 05 – Belt conveyor
Key to diagram
ATT 06 – Finger bar
Key to diagram
ATT 07 – Rape cutter
Key to diagram
ATT 08 – AUTO CONTOUR
Key to diagram
ATT 09 – Autopilot
Key to diagram
ATT 10- worklights
Key to diagram
ATT 11 – Flashlights
Key to diagram
ATT 12 – Transport system
Key to diagram
ATT 13 – Overview of modules
Key to diagram
ATT 14 – Overview of connectors
20 Crop feeding
2015 Reel / Crop guard
Raise / lower reel, automatic reel height adjustment
Measured values table
Reel adjustment function description
Horizontal reel adjustment
Measured values table
Reel adjustment function description
Reel tractive force control
Measured values table
Description of function
2030 Oilseed rape equipment
Rape cutter drive
Measured values table
Description of function
21 Feeder unit
2145 Belt conveyor
Belt conveyor / auger drive
Measured values table
Description of function
23 Mower unit
2305 Cutter bar
Finger bar
Measured values table
Finger bars sensors adjustments
Description of function
26 Ground guidance
2605 AUTO CONTOUR
AUTO CONTOUR (CAC) – CONVIO (types 590 – 593)
Measured values table
Sensor adjustment, CAC sensing band
Finger bars sensors adjustments
Description of function
92 Diagnosis
9210 Error codes machine
FMI fault codes
FMI 00 (signal too high)
FMI 01 (signal too low)
FMI 02 (erratic signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical fault)
FMI 08 (faulty frequency signal)
FMI 09 (communication fault)
FMI 10 (signal change too fast)
FMI 11 (multiple faults)
FMI 12 (ECU defective)
FMI 13 (signal outside of calibration range)
FMI 16 (parameter not available)
FMI 17 (ECU does not respond)
FMI 18 (power supply fault)
FMI 19 (software conditions not met)
FMI 95 (no signal change)
FMI 96 (CAN BUS system defective)
FMI 97 (erratic status)
FMI 98 (warning)
FMI 99 (Info)
CONVIO fault code list (DTC)
CONVIO DTC (Diagnostic Trouble Code)
Position of components
Hydraulic system
Complete overview of hydraulic system
Electric system
Complete overview of electric system

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)