Claas Maxflex 1200-1050 (535) Combines Repair Manual EN

File List:

00 0291 783 0.pdf
00 0302 925 0.pdf

00 0291 783 0.pdf:

MAXFLEX 1200-1050
Table of contents
Introduction
General information
How to use the Manual
Validity of manual
General repair instructions
Technical data
Reason of damage
Spare parts
Diesel engine
Gearboxes
Alternator
Welding Work
Drive belt / drive chain
Tensioning the steel roller chains
Taper ring fasteners
Gib head key fastenings
Self-locking bolts with micro-encapsulated glue
Liquid locking compound
Lock collar bearing
Adapter sleeve bearing
Ferrule fittings on hydraulic lines
Progressive ring fittings on hydraulic lines
Sealing cone on hydraulic lines
Hydraulic hoses
Notes on economical repair
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings with ferrule DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865
Tightening torques for hydraulic male connectors DIN 3901
Tightening torques for direction-adjustable hydraulic male connectors ISO 6149-2 / ISO 11926-2 (3)
Tightening torques for hydraulic swing fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
Tightening torques for worm-type threaded clips
Tightening torques for spring-loaded worm drive clamps
Tightening torques for tyres
Technical specifications
Lubricants
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN Index
General information
Important note
Identification of warning and danger signs
General Safety and Accident Prevention Regulations
Crop / straw discharge
Leaving the machine
Grain tank
Combine harvester chopper
Adjusting and maintenance work
Risk of injury through hydraulic liquid
Air conditioner
Hydraulic accumulators
First aid measures
Battery isolating switch
Apply the feeder housing safety lock
Jacking up the machine
Putting the machine out of operation
02 Gearbox / Clutch / Universal drive shaft
0230 Mechanical gearbox
Spur angular gearbox
Work preparation
Special tool
Disassembly
Assembly
Installation
Left transfer gearbox
Work preparation
Special tool
Disassembly
Assembly
Installation
Right transfer gearbox
0260 Universal drive shaft
Main drive universal drive shaft
Work preparation
Disassembly
Assembly
Installation
Gearbox drive universal drive shaft
Work preparation
Disassembly / Assembly
Installation
08 Drives
0800 Drive diagram
Drive diagram
0814 Countershaft
Intermediate drive shaft
Work preparation
Installation instructions
09 Hydraulic system
0900 Hydraulic system – General
Damage to the hydraulic system
0915 Hydraulic lines
Multi-coupling
0920 Valves
Valve block, general
Special tool
Pulling out the valve insert
Unscrewing the iron core
Removing the seal
Main valve block
Installation instructions
10 Electrical / Electronic equipment
1012 Modules / sensors
1035 Operation / Multifunction control lever
20 Crop feeding
2015 Reel / Crop guard
Removing the left reel
Installing the left reel
Removing the right reel
Installing the right reel
Control spider
Installation
Cam rollers
Installation
Reel spider
Installation
Reel tine tubes
Installation
Replacing the pull-in nut
Reel shaft bearing
Work preparation
Removing the left reel shaft bearing
Installing the left reel shaft bearing
Removing the right reel shaft bearing
Installing the right reel shaft bearing
Removing the centre reel shaft bearing
Installing the centre reel shaft bearing
Reel support arms
Work preparation
Removing the left supporting arm
Installing the left supporting arm
Removing the right support arm
Installing the right supporting arm
Removing the centre supporting arm
Installing the centre supporting arm
Reel drive
Work preparation
Installation
Vertical reel adjustment sensor (B039)
Reel drive hydraulic motor (2012)
Work preparation
Installation
Vertical reel adjustment hydraulic cylinder
Work preparation
Removing the outer cylinders
Installing the outer cylinders
Removing the inner cylinders
Installing the inner cylinders
Horizontal reel adjustment hydraulic cylinder (3016)
Work preparation
Installation instructions
Safety distance of reel support arms
21 Feeder unit
2140 Intake auger
Feed roller
Work preparation
Installation instructions
Installation
Feed roller outer bearing
Special tool
Installation instructions
Disassembly
Assembly
Installation
Feed roller centre bearing
Work preparation
Installation
Feed roller drive shaft
Installation
Feed roller fingers
Installation instructions
Adjustment of control shaft
Installation instructions
Installation
Adjusting shaft
Special tool
Installation instructions
Installation
Control shaft
Installation
23 Mower unit
2305 Cutter bar
Mower head – General
Knife drive universal drive shaft
Work preparation
Disassembling / assembling
Installation
Knife drive planetary gear
Work preparation
Special tool
Installation instructions
Disassembly
Assembly
Installation
26 Ground guidance
2605 Auto-Contour
AUTO CONTOUR sensor
80 Various components / Machine body
8005 Frame / Trough
Grain deflector plates
Installation instructions
Transverse link
Work preparation
Installation instructions
Installation
Transverse link bracket
Flex finger bar sensor
8010 Locking
Cutting table lock
Adjustment
Lock cutting table hydraulic cylinder (3137)
Work preparation
Installation instructions
8020 Rails / Safety devices
Protective flap

00 0302 925 0.pdf:

CUTTERBAR C260
Table of contents
Introduction
General information
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
Validity of manual
General repair instructions
Technical specifications
Reason of damage
Spare parts
Welding work
Drive belts / drive chains
Steel roller chains
Tensioning
Progressive ring fittings on hydraulic lines
Information on technically correct repairs
Technical specifications
Lubricants
General information
Important
Identification of warning and danger signs
General safety and accident prevention regulations
Crop / straw discharge
Leaving the machine
Grain tank
Combine harvester chopper
Adjusting and maintenance work
Danger of injury from hydraulic liquid
Air conditioner
Hydraulic accumulators
First aid measures
Battery isolating switch
Apply the feeder housing safety lock
Jacking up the machine
Putting the machine out of operation
08 Drives
Drive diagram
Chain (K1)
Chain (K2)
Chain (K3)
Chain (K4)
Knife drive
09 Hydraulic system
0900 Hydraulic system – General
Damage to hydraulic system
0915 Hydraulic lines
Multi-coupling
20 Crop feeding
2015 Reel / Crop guard
Removing reel
Installing reel
Control spider
Installation
Cam rollers
Installation
Reel spider
Installation
Reel tine tubes
Technical specifications
Installation
Replacing the pull-in nut
Reel shaft bearing
Technical specifications
Removal of left reel shaft bearing
Installation of left reel shaft bearing
Removal of right reel shaft bearing
Installation of right reel shaft bearing
Reel support arms
Removal of left supporting arm
Installation of left supporting arm
Removal of right support arm
Installation of right supporting arm
Reel drive
Work preparation
Installation
Vertical reel adjustment hydraulic cylinder
Removing vertical reel adjustment hydraulic cylinder
Installing vertical reel adjustment hydraulic cylinder
21 Feeder unit
2140 Intake auger
Feed roller
Installation instructions
Installation
Feed roller outer bearing
Special tool
Installation instructions
Disassembly
Assembly
Installation
Feed roller drive shaft
Installation
Feed roller fingers
Installation instructions
Adjusting shaft
Special tool
Installation instructions
Installation
Control shaft
Installation
23 Mower unit
2305 Cutter bar
Mower unit
Work preparation
Special tool
Removal of mow blade
Installation of mow blade
Finalization
80 Various components / Machine body
8005 Frame / Trough
Grain deflector plates
Installation instructions
Removal of skid (LH)
Removal of skid (RH)
Installation of skid (LH)
Installation of skid (RH)
8020 Rails / Safety devices
Protective flap
Applying the reel safety lock
Disengaging reel safety locks
Attaching finger bar safety bar