Claas Lexion 760-740 (C75) Combines Repair Manual EN

File List:

00 0288 249 0.pdf
00 0288 705 0.pdf
00 0296 400 0.pdf
00 0296 507 1.pdf
00 0300 667 6.pdf
00 0301 896 6.pdf
00 0302 206 0.pdf
00 0302 679 1.pdf
00 0303 709 0.pdf
00 0303 719 0.pdf
Special Tool List LEXION 770-650 XERION 5000-4000.pdf
Test protocol LEXION and TUCANO.pdf

00 0288 249 0.pdf:

Perkins 2206F-E13TA
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Layout with assembly group structure
Search and find
Directional indicators
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installing
Gib head key joints
Dismounting
Installation
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Removing version A
Removing version B
Installation
Version A chuck bushing
Version B chuck bushing
Circlips
Ferrule joints
Screwing in
Leaky ferrule joints
Sealing cone joints
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for SDS hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for brake line screw fittings
Tightening torques for worm-type threaded clips
Tightening torques for hose clamps with round pins
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General information
Important
Hazard signs
Signal word
Regulations for avoiding accidents with personal injuries
Testing, adjusting and repair work
Engine operation
Suspended loads
Working on piping and hoses
Work on the Common Rail System
Working on the electric system
Working on the hydraulic system
Electric welding
Painting work
Working with urea solution
Information on how to avoid damage and premature wear
Liability limitation
Shutting down and storage
Regulations for avoiding health and environmental damage
Precautionary measures for protection against health and environmental damage
Disposal of operating utilities and auxiliary operating utilities
Information for working on the diesel engine
Accident protection
Cleanliness
Installation instructions
Engine overhaul
Putting into operation after an engine overhaul
First aid measures
01 Engine
0102 Complete component
Type design
Engine data
PERKINS 2206F
Engine description
Engine components
Ignition order
Cranking the engine
Special tools for removed engine
Special tool for built-in engine
Cranking the engine in built-in condition
Setting the engine to Top Center Position for No.1 Piston
0105 Engine suspension
Engine support
Technical specifications
Work preparation
Removing
Installing
0110 Engine housing
Cylinder block
Technical specifications
Cylinder liner
Technical specifications
Work preparation
Special tools
Removing
Installing
Checking
Technical specifications
Work preparation
Removing
Removing the oil strainer
Installing the oil strainer
Installing
Front housing
Technical specifications
Work preparation
Removing
Installing
Crankshaft front seal
Technical specifications
Removing
Installing
Crankshaft rear seal
Technical specifications
Work preparation
Removing
Installing
Front cover
Technical specifications
Work preparation
Removing
Installing
Flywheel housing
Technical specifications
Work preparation
Removing
Installing
Crankcase breather
Technical specifications
Removing
Installing
0115 Engine unit
Pistons and connecting rods
Technical specifications
Special tool
Removing
Disassembling
Assembling
Installing
Crankshaft
Technical specifications
Special tool
Removing
Installing
Crankshaft main bearings
Technical specifications
Removing
Installing
Vibration damper and pulley
Technical specifications
Work preparation
Removing
Installing
Flywheel
Technical specifications
Special tool
Work preparation
Removing
Installing
Checking
0120 Cylinder head / Valves / Idler gear
Valve mechanism cover
Technical specifications
Removing
Installing
Valve mechanism cover base
Technical specifications
Removing
Installing
Camshaft
Technical specifications
Work preparation
Special tool
Removing
Installing
Removing the camshaft gear
Installing the camshaft gear
Removing the camshaft bearings
Installing the camshaft bearings
Cylinder head
Technical specifications
Work preparation
Removing
Installing
Rocker Shaft and Pushrod
Technical specifications
Removing
Disassembling
Assembling
Installing
Lifter group
Technical specifications
Removing
Disassembling
Assembling
Installing
Valve springs
Technical specifications
Special tool
Removing
Installing
Valves and Valves Guides
Technical specifications
Special tool
Removing
Installing
Adjusting valve lash
Valve seat inserts
Technical specifications
Special tool
Removing
Installing
Gear drive
Technical specifications
Special tool
Removing
Installing
0125 Injection / Fuel system
Fuel Priming Pump
Technical specifications
Removing
Installing
Fuel Filter Base
Technical specifications
Removing
Disassembling
Assembling
Installing
Fuel transfer pump
Technical specifications
Removing
Installing
Fuel pressure regulator
Technical specifications
Removing
Installing
Injectors
Technical specifications
Work preparation
Special tools
Removing
Installing
Adjusting
Injector sleeve
Technical specifications
Special tool
Removing
Installing
0130 Lubricating oil system
Piston cooling jets
Technical specifications
Work preparation
Removing
Installing
Checking
Oil pump
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Installing
Oil cooler
Technical specifications
Work preparation
Removing
Installing
Oil filter base
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Installing
0135 Cooling system
Water pump
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Installing
Water temperature regulator housing
Technical specifications
Work preparation
Removing
Installing
0140 Exhaust system
Exhaust Cooler (NRS)
Technical specifications
Removing
Installing
Exhaust manifold
Technical specifications
Work preparation
Removing
Installing
Turbocharger
Technical specifications
Work preparation
Removing
Installing
Solenoid Valve (Exhaust Balance)
Technical specifications
Removing
Installing
Venturi tube
Technical specifications
Removing
Installing
Exhaust Gas Valve (NRS)
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Installing
0145 Air intake
Air Inlet Elbow
Technical specifications
Work preparation
Removing
Installing
0150 Engine attachment parts
Electric starting motor
Technical specifications
Removing
Installing
Alternator (G002)
Technical specifications
Removing
Installing
Alternator drive belt tensioner
Technical specifications
Installation instructions
Air compressor
Technical specifications
Removing
Installing
Front plate
Technical specifications
Removing
Installing
0155 Engine control
Electronic control module
Technical specifications
Removing
Installing
0190 Accessories
Engine insulation
Technical specifications
Work preparation
Installing

00 0288 705 0.pdf:

Perkins 2206D-E13TA
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Layout with assembly group structure
Search and find
Directional indicators
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installing
Gib head key joints
Dismounting
Installation
Lock collar bearing
Dismounting
Installing
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Removing version A
Removing version B
Installation
Version A chuck bushing
Version B chuck bushing
Circlips
Ferrule joints
Screwing in
Leaky ferrule joints
Sealing cone joints
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for SDS hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for brake line screw fittings
Tightening torques for worm-type threaded clips
Tightening torques for hose clamps with round pins
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General information
Important
Hazard signs
Signal word
Regulations for avoiding accidents with personal injuries
Testing, adjusting and repair work
Engine operation
Suspended loads
Working on piping and hoses
Work on the Common Rail System
Working on the electric system
Working on the hydraulic system
Electric welding
Painting work
Working with urea solution
Information on how to avoid damage and premature wear
Liability limitation
Shutting down and storage
Regulations for avoiding health and environmental damage
Precautionary measures for protection against health and environmental damage
Disposal of operating utilities and auxiliary operating utilities
Information for working on the diesel engine
Accident protection
Cleanliness
Installation instructions
Engine overhaul
Putting into operation after an engine overhaul
First aid measures
01 Engine
0102 Complete component
Type design
Engine data
PERKINS 2206D
Engine description
Engine components
Ignition order
Cranking the engine
Special tools for removed engine
Special tool for built-in engine
Cranking the engine in built-in condition
Setting the engine to Top Center Position for No.1 Piston
0105 Engine suspension
Engine support
Technical specifications
Work preparation
Removing
Installing
0110 Engine housing
Cylinder block
Technical specifications
Cylinder liner
Technical specifications
Work preparation
Special tools
Removing
Installing
Checking
Technical specifications
Work preparation
Removing
Removing the oil strainer
Installing the oil strainer
Installing
Front housing
Technical specifications
Work preparation
Removing
Installing
Crankshaft front seal
Technical specifications
Removing
Installing
Crankshaft rear seal
Technical specifications
Work preparation
Removing
Installing
Front cover
Technical specifications
Work preparation
Removing
Installing
Flywheel housing
Technical specifications
Work preparation
Removing
Installing
Crankcase breather
Technical specifications
Removing
Installing
0115 Engine unit
Pistons and connecting rods
Technical specifications
Special tool
Removing
Disassembling
Assembling
Installing
Crankshaft
Technical specifications
Special tool
Removing
Installing
Crankshaft main bearings
Technical specifications
Special tool
Removing
Installing
Vibration damper and pulley
Technical specifications
Work preparation
Removing
Installing
Flywheel
Technical specifications
Special tool
Work preparation
Removing
Installing
Checking
0120 Cylinder head / Valves / Idler gear
Valve mechanism cover
Technical specifications
Removing
Installing
Valve mechanism cover base
Technical specifications
Removing
Installing
Camshaft
Technical specifications
Special tool
Removing
Installing
Removing the camshaft gear
Installing the camshaft gear
Removing the camshaft bearings
Installing the camshaft bearings
Cylinder head
Technical specifications
Work preparation
Removing
Installing
Rocker Shaft and Pushrod
Technical specifications
Removing
Disassembling
Assembling
Installing
Lifter group
Technical specifications
Removing
Disassembling
Assembling
Installing
Valve springs
Technical specifications
Special tool
Removing
Installing
Valves and Valves Guides
Technical specifications
Special tool
Removing
Installing
Adjusting valve lash
Valve seat inserts
Technical specifications
Special tool
Removing
Installing
Gear drive
Technical specifications
Special tool
Removing
Installing
0125 Injection / Fuel system
Fuel Priming Pump
Technical specifications
Removing
Installing
Fuel Filter Base
Technical specifications
Removing
Disassembling
Assembling
Installing
Fuel Transfer Pump
Technical specifications
Removing
Installing
Fuel Pressure Regulator
Technical specifications
Removing
Installing
Injectors
Technical specifications
Work preparation
Special tools
Removing
Installing
Adjusting
Injector sleeve
Technical specifications
Special tool
Removing
Installing
0130 Lubricating oil system
Piston cooling jets
Technical specifications
Work preparation
Removing
Installing
Checking
Oil pump
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Installing
Oil cooler
Technical specifications
Work preparation
Removing
Installing
Oil Filter Base
Technical specifications
Work preparation
Removing
Disassembling
Assembling
Installing
0135 Cooling system
Water pump
Technical specifications
Work preparation
Special tools
Removing
Disassembling
Assembling
Installing
Water temperature regulator housing
Technical specifications
Work preparation
Special tools
Removing
Installing
0140 Exhaust system
Turbocharger
Technical specifications
Work preparation
Removing
Installing
Exhaust manifold
Technical specifications
Work preparation
Removing
Installing
0145 Air intake
Inlet manifold
Technical specifications
Work preparation
Removing
Installing
0150 Engine attachment parts
Electric starting motor
Technical specifications
Removing
Installing
Alternator (G002)
Technical specifications
Removing
Installing
Alternator drive belt tensioner
Technical specifications
Installation instructions
Air compressor
Technical specifications
Removing
Installing
Front plate
Technical specifications
Removing
Installing
0155 Engine control
Electronic control module
Technical specifications
Removing
Installing

00 0296 400 0.pdf:

TERRA TRAC track roller unitGeneration II
Table of contents
Introduction
General information
Validity of manual
Handling of this manual
Texts and figures
Document structure based on subassemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on economic repairs
Self-locking bolts
Liquid locking compound
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hose lines
Hose placement
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings with ferrule DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swing fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Of special importance
Identification of warning and danger signs
General safety and accident prevention regulations
First aid measures
Risk of injury from hydraulic fluid
Leaving the machine
Putting the machine out of operation
Jacking up the machine
Adjustment and maintenance operations
Hydraulic accumulators
Battery isolating switch
Welding work
03 Chassis
0355 Track roller unit
Overview of TERRA TRAC track roller unit
Removal/Installation
Overview of TERRA TRAC track roller unit
Removal/Installation
TERRA TRAC track roller unit rubber tracks
Work preparation
Installation
TERRA TRAC track roller unit rubber tracks
Work preparation
Special tool
Installation
TERRA TRAC track roller unit support wheels
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit support wheels
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit bearing unit
Work preparation
Installation
TERRA TRAC track roller unit rocker arm
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit gearbox
Work preparation
Special tool
Disassembly
Assembly
Installation
Rubber track tension hydraulic cylinder (3071)
Work preparation
Special tool
Removing the hydraulic cylinder
Installing the hydraulic cylinder

00 0296 507 1.pdf:

LEXION 770 – 620
Table of contents
Introduction
General Information
Validity of manual
Handling the manual
Texts and figures
Document structure based on the assembly structure
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on proper repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installation
Gib head key joints
Dismounting
Assembly
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Dismounting
Installation
Circlips
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torques for metric fine thread screws
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for SDS hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
Tightening torques for tyres
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General Information
Of special importance
Identification of warning and danger signs
General safety and accident prevention regulations
First aid measures
Danger of injury from hydraulic liquid
Leaving the machine
Putting the machine out of operation
Jacking up the machine
Adjustment and maintenance operations
Welding work
03 Chassis
0315 Drive axle
Drive axle
Technical specifications
Axle body
Technical specifications
Installation instructions
Axle rocker
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Wheel hub
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Differential
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Adjusting the axial play of shift dogs
Manual gearbox
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Gearbox shifting hydraulic cylinder (3063)
Technical specifications
Shifter rail installation instructions
Installation instructions for seals
0315 Drive axle
Drive axle
Technical specifications
Axle body
Technical specifications
Installation instructions
Axle rocker
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Wheel hub
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Differential
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Adjusting the axial play of shift dogs
Manual gearbox
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Gearbox shifting hydraulic cylinder (3063)
Technical specifications
Shifter rail installation instructions
Installation instructions for seals
0330 Driven steering axle, rear
Identifying the rear drive axle
Rear drive axle
Technical specifications
Installation
Axle body
Work preparation
Special tool
Technical specifications
Disassembly
Assembly
Installation
Wheel hub
Work preparation
Special tool
Technical specifications
Removing the wheel hub completely
Installing the wheel hub completely
Disassembly
Assembly
Stub axle
Work preparation
Special tool
Technical specifications
Installation
Floating axles
Technical specifications
Installation
Track rods
Work preparation
Special tool
Technical specifications
Installation
Adjusting the track and the steering angle
Axle drive valve block
Technical specifications
Installation
Axle drive hydraulic motor (2003, 2004)
Work preparation
Special tool
Technical specifications
Installation
0330 Driven steering axle, rear
Identifying the rear drive axle
Rear drive axle
Special tool
Technical specifications
Installation
Axle body
Work preparation
Special tool
Technical specifications
Applies to tyre pressure control system
Disassembly
Assembly
Installation
Applies to tyre pressure control system
Wheel hub
Work preparation
Special tool
Technical specifications
Removing the wheel hub completely
Applies to tyre pressure control system
Installing the wheel hub completely
Applies to tyre pressure control system
Disassembly
Assembly
Stub axle
Work preparation
Special tool
Technical specifications
Installation
Floating axles
Work preparation
Special tool
Technical specifications
Installation
Track rods
Work preparation
Technical specifications
Installation
Adjusting the track and the steering angle
Differential
Work preparation
Technical specifications
Disassembly
Assembly
Differential
Work preparation
Technical specifications
Disassembly
Assembly
Installation
Axle drive valve block
Technical specifications
Installation instructions
Four-wheel clutch shifting cylinder (3002)
Technical specifications
Installation instructions
Axle drive hydraulic motor (2068)
Work preparation
Technical specifications
Installation
0330 Driven steering axle, rear
Identifying the rear drive axle
Rear drive axle
Special tool
Technical specifications
Installation
Axle body
Work preparation
Special tool
Technical specifications
Applies to tyre pressure control system
Disassembly
Assembly
Installation
Applies to tyre pressure control system
Wheel hub
Work preparation
Special tool
Technical specifications
Removing the wheel hub completely
Applies to tyre pressure control system
Installing the wheel hub completely
Applies to tyre pressure control system
Disassembly
Assembly
Stub axle
Work preparation
Special tool
Technical specifications
Installation
Floating axles
Work preparation
Special tool
Technical specifications
Installation
Track rods
Work preparation
Technical specifications
Installation
Adjusting the track and the steering angle
Differential
Work preparation
Technical specifications
Disassembly
Assembly
Differential
Work preparation
Technical specifications
Disassembly
Assembly
Installation
Axle drive valve block
Technical specifications
Installation instructions
Four-wheel clutch shifting cylinder (3002)
Technical specifications
Installation instructions
Axle drive hydraulic motor (2068)
Work preparation
Technical specifications
Installation
0365 Tyre pressure control system
Tyre pressure control system
Work preparation
Special tool
Technical specifications
Installation
0370 Slope regulation
Slope control hydraulic cylinder
Work preparation
Technical specifications
04 Brake
0405 Service brake
Brake mechanism
Technical specifications
Installation
Spring accumulator cylinder
Work preparation
Technical specifications
Installation
Cylinder stroke basic adjustment
Checking the cylinder stroke
Deactivating the brake
Activating the brake
05 Steering
0505 Steering
Steering hydraulic cylinder (3023)
Work preparation
Technical specifications
Installation
Steering hydraulic cylinder (3023)
Technical specifications
Installation
0510 Automatic steering
AUTO PILOT steering angle sensor (B006)
Technical specifications
AUTO PILOT steering angle sensor (B006)
Technical specifications

00 0300 667 6.pdf:

Mercedes-Benz OM470LAMercedes-Benz OM471LAMercedes-Benz OM473LA
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Chain connector type E with