Claas Lexion 770 (C59) Combines Repair Manual EN

File List:

00 0107 838 3.pdf
00 0114 220 2.pdf
00 0288 975 0.pdf
00 0291 102 3.pdf
00 0296 338 1.pdf
00 0296 400 0.pdf
00 0301 513 1.pdf
00 0302 218 2.pdf
00 0303 709 0.pdf
00 1106 921 9.pdf
1 183 409_e.pdf
Test protocol LEXION and TUCANO.pdf

00 0288 975 0.pdf:

LEXION 770-405
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
General information
Important
Hazard signs
Signal word
General safety and accident prevention regulations
Combine-harvester safety and accident prevention regulations
First aid measures
Leaving the machine
Battery isolating switch
Putting the machine out of operation
02 Gearbox / Clutch / Universal drive shaft
0210 Oscillation damper
Oscillation damper
Technical specifications
Work preparation
Installation
Oscillation damper
Technical specifications
Work preparation
Installation
Oscillation damper
Technical specifications
Work preparation
Installation

00 0296 338 1.pdf:

Mercedes-Benz OM502LA
Table of contents
Introduction
General information
Validity of manual
Handling the manual
Texts and figures
Document structure based on the assembly structure
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on proper repairs
Self-locking bolts
Liquid locking compound
Steel roller chains
Tensioning
Chain connector
Taper ring fasteners
Dismounting
Installation
Gib head key joints
Dismounting
Installation
Lock collar bearing
Dismounting
Installation
Adapter sleeve bearings
Dismounting
Installation
Chuck bushing
Dismounting
Installation
Circlips
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hoses
Hose placement
Treatment of sealing faces
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torques for metric fine thread screws
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for SDS hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for brake line screw fittings
Tightening torques for worm drive hose clamps
Tightening torque for spring-loaded worm drive hose clamps
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Hydraulic system standard
CCN (CLAAS Component Number)
General information
Of special importance
Identification of warning and danger signs
Regulations for avoiding accidents with personal injuries
Testing, adjusting and repair work
Engine operation
Suspended loads
Working on piping and hoses
Working on the electric system
Working on the hydraulic system
Electric welding
Painting work
Working with urea solution
Information on how to avoid damage and premature wear
Liability limitation
Shutting down and storage
Regulations for avoiding health and environmental damage
Precautionary measures for protection against health and environmental damage
Disposal of operating utilities and auxiliary operating utilities
Information for working on the diesel engine
Accident protection
Cleanliness
Installation instructions
Engine overhaul
Putting into operation after an engine overhaul
First aid measures
01 Engine
0102 Complete component
Type design
Engine data
Engine description
Engine components
Ignition order
Cranking the engine
Special tool for built-in engine
Special tools for removed engine
Cranking the engine in built-in condition
Cranking the engine in removed condition
0105 Engine suspension
Lifting eyes
Technical specifications
0110 Engine housing
Oil sump
Special tool
Technical specifications
Installation
Crankshaft front seal
Special tool
Technical specifications
Removing the radial seal
Installing the radial seal
Removing the cassette seal
Installing the cassette seal ring
Crankshaft rear seal
Special tool
Technical specifications
Installation
Crankcase cover
Special tool
Technical specifications
Installation
Timing housing cover
Special tool
Technical specifications
Applies to design type 942.993
Installation
Applies to design type 942.993
Timing housing
Work preparation
Technical specifications
Installation
Timing housing
Work preparation
Technical specifications
Installation
0115 Engine unit
Special tool
Technical specifications
Disassembly
Checking
Assembly
Installation
Installation
Measuring the excess dimension
Connecting rod
Technical specifications
Checking
Installation
Cylinder liner
Special tool
Technical specifications
Checking
Installation
Applies to design type: 458.99x
Measuring the excess dimension
Measuring the cylinder bore
Crankshaft
Special tool
Technical specifications
Checking
Installation
Crankshaft ring
Special tool
Technical specifications
Installation
Oscillation damper
Special tool
Technical specifications
Installation
Flywheel
Special tool
Technical specifications
Checking
Installation
Replace ring gear
Replacing the ring
0120 Cylinder head / Valves / Idler gear
Valve cover
Technical specifications
Cylinder head
Special tool
Technical specifications
Checking
Disassembly
Assembly
Installation
Rocker lever
Special tool
Technical specifications
Installation instructions
Replacing the roller tappets
Special tool
Technical specifications
Installation instructions
Checking the valves
Adjusting the valve lash
Valve springs and valve stem seals
Special tool
Mercedes-Benz
Technical specifications
Installation
Valve guide
Work preparation
Special tool
Technical specifications
Checking
Installation
Camshaft
Special tool
Technical specifications
Checking
Installation
0125 Injection / Fuel system
Fuel system
Cylinder head injection line
Special tool
Technical specifications
Installation instructions
Cylinder head leakage lines
Technical specifications
Nozzle holder combination
Special tool
Technical specifications
Installation
Protective sleeve
Special tool
Technical specifications
Installation instructions
Plug-on pump
Special tool
Work preparation
Technical specifications
Installation
Fuel pump
Work preparation
Technical specifications
Installation
Fuel filter housing
Technical specifications
0130 Lubricating oil system
Lubricating oil system
Special tool
Pre-filling
Oil spray nozzle
Technical specifications
Installation instructions
Oil filter housing
Work preparation
Technical specifications
Installation
Oil cooler
Technical specifications
Installation instructions
Oil excess pressure valve
Technical specifications
Installation instructions
Oil pump
Technical specifications
Installation instructions
0135 Cooling system
Special tool
Technical specifications
Draining
Filling up
Cleaning the coolant circuit
Coolant pump
Special tool
Technical specifications
Disassembly
Assembly
Installation
Coolant thermostat
Work preparation
Technical specifications
Checking
Installation
0140 Exhaust system
Exhaust manifold
Technical specifications
Installation
Exhaust manifold
Technical specifications
Installation
Main exhaust manifold
Technical specifications
Installation instructions
Exhaust turbo charger suction tube
Technical specifications
Installation instructions
Exhaust turbo charger
Special tool
Technical specifications
Installation
Checking
Checking the axial play
Checking the radial play
Exhaust turbo charger
Special tool
Technical specifications
Installation
Checking
Checking the axial play
Checking the radial play
Catalyst
Work preparation
Technical specifications
Installation instructions
0145 Air intake
Intake housing
Technical specifications
Applies to type designs with one exhaust turbo charger
Applies to type designs with two exhaust turbo chargers
Installation
Applies to type designs with two exhaust turbo chargers
Applies to type designs with one exhaust turbo charger
0150 Engine attachment parts
Electric starting motor
Work preparation
Technical specifications
Installation
Removing the solenoid switch
Installing the solenoid switch
Removing the starter pinion
Installing the starter pinion
Alternator
Special tool
Technical specifications
Installation
Removing the pulley
Installing the pulley
Alternator
Special tool
Technical specifications
Alternator (G002)
Alternator (G002)
Alternator (G003)
Alternator (G003)
Alternator (G003)
Installation
Alternator (G002)
Alternator (G002)
Alternator (G003)
Alternator (G003)
Alternator (G003)
Removing the pulley
Installing the pulley
Alternator drive belt tensioner
Technical specifications
Installation instructions
Air compressor
Special tool
Technical specifications
Checking the oil thrown out
Removing the drive wheel
Installing the drive wheel
Removing the cylinder head
Applies to design type 942.993
Disassembling the cylinder head
Assembling the cylinder head
Installing the cylinder head
Applies to design type 942.993
Removing the piston and the cylinder liner
Installing the piston and the cylinder liner
Removing the crankshaft and the connecting rod
Installing the crankshaft and connecting rod
0155 Engine control
MR/PLD control unit
Technical specifications
Installation instructions
0165 Exhaust gas aftertreatment
Exhaust treatment system
Work preparation
Special tool
Technical specifications
Checking the urea solution (purity)
Checking the urea solution (density)
Urea heater valve
Work preparation
Special tool
Technical specifications
Installation
Urea pump
Work preparation
Special tool
Technical specifications
Installation
Removing the pressure accumulator
Installing the pressure accumulator
Removing the dump valve
Installing the dump valve
Removing the intake filter
Installing the intake filter
Checking the electric wiring loom
Filling the accumulator
Urea dosing unit
Work preparation
Special tool
Technical specifications
Installation instructions
Flushing
Urea injector
Technical specifications
Installation instructions
0190 Accessories
Engine insulation
Work preparation
Technical specifications
Engine insulation
Work preparation
Technical specifications
Installation

00 0296 400 0.pdf:

TERRA TRAC track roller unitGeneration II
Table of contents
Introduction
General information
Validity of manual
Handling of this manual
Texts and figures
Document structure based on subassemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on economic repairs
Self-locking bolts
Liquid locking compound
Ferrule fittings
Screwing in
Non-tight ferrule connection
Sealing cone fittings
Hydraulic hose lines
Hose placement
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings with ferrule DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with O-ring and sealing cone DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swing fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Of special importance
Identification of warning and danger signs
General safety and accident prevention regulations
First aid measures
Risk of injury from hydraulic fluid
Leaving the machine
Putting the machine out of operation
Jacking up the machine
Adjustment and maintenance operations
Hydraulic accumulators
Battery isolating switch
Welding work
03 Chassis
0355 Track roller unit
Overview of TERRA TRAC track roller unit
Removal/Installation
Overview of TERRA TRAC track roller unit
Removal/Installation
TERRA TRAC track roller unit rubber tracks
Work preparation
Installation
TERRA TRAC track roller unit rubber tracks
Work preparation
Special tool
Installation
TERRA TRAC track roller unit support wheels
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit support wheels
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit bearing unit
Work preparation
Installation
TERRA TRAC track roller unit rocker arm
Work preparation
Disassembly
Assembly
Installation
TERRA TRAC track roller unit gearbox
Work preparation
Special tool
Disassembly
Assembly
Installation
Rubber track tension hydraulic cylinder (3071)
Work preparation
Special tool
Removing the hydraulic cylinder
Installing the hydraulic cylinder

00 0301 513 1.pdf:

TERRA TRAC track roller unitGeneration II
Table of contents
Introduction
General information
Validity of manual
Handling of manual
Texts and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Ferrule joints
Screwing in
Leaky ferrule joints
Sealing cone joints
Hydraulic hoses
Laying of hoses
Spare parts
Torque settings
Tightening torques for metric standard threads
Tightening torque for metric fine threads
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
Tightening torques for hydraulic screw fittings and air conditioner screw fittings with sealing cone and O-ring according to DIN 3865
Tightening torques for SDS hydraulic male connectors
Tightening torques for direction-adjustable SDE hydraulic male connectors
Tightening torques for hydraulic swivel fittings
Tightening torques for hollow screws DIN 7643
Tightening torques for brake line screw fittings
CCN explanation
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Important
Identification of warning and danger signs
General safety and accident prevention regulations
First aid measures
Danger of injury from hydraulic liquid
Leaving the machine
Putting the machine out of operation
Jacking up the machine
Adjusting and maintenance work
Hydraulic accumulators
Battery isolating switch
Welding work
03 Chassis
0355 Track roller unit
TERRA TRAC track roller unit
Technical specifications
Installation instructions
Rubber tracks
Technical specifications
Work preparation
Special tool
Installation
Drive wheels
Removing the drive wheels
Installing the drive wheels
Support wheels
Technical specifications
Work preparation
Disassembly
Assembly
Installation
Technical specifications
Work preparation
Installation
Rocker arm
Technical specifications
Work preparation
Special tool
Removing the arm
Disassembling the arm
Assembling the arm
Installing the arm
Removing the arm bearing shaft
Installing the arm bearing shaft
Technical specifications
Work preparation
Special tool
Disassembly
Assembly
Installation
Track tension hydraulic cylinder
Technical specifications
Work preparation
Disassembly
Assembly
Installation

00 0302 218 2.pdf:

LEXION 780-405
Table of contents
Introduction
General information
Validity of manual
Using the manual
Text and figures
Document structure based on sub-assemblies
Search and find
Directions
Abbreviations
Technical terms
Tightening torques
Tightening torques for metric standard threads
Tightening torques for metric fine thread
Tightening torques for hydraulic screw fittings with ferrule according to DIN 3861
General information
Important
Hazard signs
Signal word
General safety and accident prevention regulations
Combine-harvester safety and accident prevention regulations
First aid measures
Crop / straw discharge
Leaving the machine
Adjusting and maintenance work
Danger of injury from hydraulic liquid
Battery isolating switch
Putting the machine out of operation
08 Drives
0841 Threshing mechanism drive
Driven pulley of belt (R52)
Technical specifications
Work preparation
Special tool
Disassembly
Assembly
Installation
Lubricating interval
0842 Separation drive
Driven pulley of belt (R41)
Technical specifications
Work preparation
Special tool
Disassembly
Assembly
Installation
Lubricating interval

00 0303 709 0.pdf:

Crawler track unit TERRA TRACGeneration IIIon wheels with bolted joints
Table of contents
Introduction
General information
Validity of manual
Handling of this manual
Abbreviations
General repair instructions
Technical specifications
Information on technically correct repairs
Self-locking bolts
Liquid locking compound
Circlips
Hydraulic hoses
Hose placement
Spare parts and technical questions
Tightening torques
Tightening torques for metric ISO screw thread
Tightening torques for metric fine thread
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
General information
Particularly important
Qualification of drivers and maintenance personnel
Identification of warning and danger signs
General safety and accident prevention regulations
Pressurised fluids
Pressure accumulator
Leaving the machine
Putting the machine out of operation
Raised machine parts and loads
No welding
Optional equipment and spare parts
Crawler track unit
TERRA TRAC overview
TERRA TRAC rubber tracks with single wheels
TERRA TRAC rubber tracks with twin wheels
Support wheels
Angular sensor
Rocker arm
Central lubrication system
Lubrication lines
Rubber track tension hydraulic cylinder
Raise / lower crawler track unit hydraulic cylinder