Claas Orbis 900 (I65) Forage Harvesters Technical System EN

File List:

00 0302 343 1.pdf
00 0302 565 2.pdf
00 0303 202 2.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0302 343 1.pdf:

PROFI CAM 3
Table of contents
General information
Marking of warnings and hazard prevention notes
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
10 Electrical / Electronic equipment
1030 Board computer / Indicators
Camera system
Description of function
1097 Testing / Measuring / Adjusting
Testing / measuring / adjusting the PROFI CAM
Checking the fuse in the video channel select box (C102)
Testing the video camera connector (C055)
1098 Fault / remedy
Fault / remedy PROFI CAM
The video monitor (C101) shows no image or cannot be switched on (indicator light fails to light up)
Video monitor (C102) displays a blue image either permanently or temporarily
The video monitor image is blurred
Replacing the fuse in the video channel select box (C102)
Connection and connecting cable with video camera (C055)

00 0302 565 2.pdf:

Sensor system
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard information
10 Electrical / Electronic equipment
1097 Testing / Measuring / Adjusting
Test report of the angle sensor (0011780.x)
Application of test report
Required tools
Test report of the angle sensor (0011780.x)
Testing / Measuring / Adjusting of angle sensor (0011780.x)
1. Reason for test
2. Mechanical test of angle sensor
3. Electric test with CDS
4. Electric test with multimeter
5. Mechanical test of connecting cable
Completing the machine
Test report of position and speed sensors
Application of test report
Required tools
Sensor variants
Part numbers of speed sensors
Part number of position sensor
Test report of position and speed sensors
Testing / measuring / adjusting of position and speed sensors
1. Reason for test
2. Mechanical test
3. Electric test with CDS
4a. Installation dimensions
Check of installation dimension
Installation dimensions of gearbox speed sensor (0011 799.x) and cam speed sensor (0011 810.x)
Installation dimension of position sensor (0011 815.x)
4b. Installation position
Centring of sensor
Metal-free zone
5. Electric test with multimeter
Voltage measurement
Direction of rotation and speed sensor (0011 605.x)
Measured values table
6. Mechanical test of connecting cable
Completing the machine
Test report of the urea sensor (00 0773 207 x)
Application of test report
Required tools
Parts number of the urea sensor
Test report of the urea sensor
Testing / measuring / adjusting urea sensor
1. Reason for test
2. Mechanical test
3. Mechanical test of connecting cable
4. Electric test with multimeter
5. Component test with the CDS

00 0303 202 2.pdf:

ORBIS 900
Table of contents
Introduction
Safety rules
Safety and hazard information
Validity of manual
Validity of manual
General information
Marking of warnings and hazard prevention notes
Safety routines
First-aid measures
CCN explanation
CCN (CLAAS Component Number)
Electric system standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
05 Steering
0510 Automatic steering
AUTO PILOT / Sensing system
Measured values table
Connector pin assignment of AUTO PILOT touch arm sensor B507
Description of function
09 Hydraulic system
0905 Hydraulic oil tank
Hydraulic oil tank, ORBIS
Key to diagram
0910 Pumps
Hydraulic pump, ORBIS
Key to diagram
0920 Valves
Valve unit – AUTO CONTOUR ORBIS
Key to diagram
ORBIS transport carriage valve block
Key to diagram
Reversing valve unit, front attachments
Key to diagram
Lower brake valve unit – ORBIS
Key to diagram
Down maize auger valve unit – ORBIS
Key to diagram
Safety device / folding process reversing valve unit
Key to diagram
0925 Hydraulic Motors
Down maize auger motor, ORBIS
Key to diagram
0980 Hydraulic circuit diagrams
ORBIS front attachment hydraulics circuit diagrams
Down maize augers
Key to diagram
10 Electrical / Electronic equipment
1012 Modules / sensors
Module A130 – Front attachment (FAM) (ORBIS)
Key to diagram
Module A176 – Front attachment advanced control unit
Key to diagram
1080 Electrical circuit diagram
Introduction into circuit diagrams
Overview of designations
CLAAS wire marking
Wire colours
Power supply
Actuators
Actual value switch (output = 0 or 1)
Internal connections
Overview of CAN bus system
Communication
Standards
ORBIS front attachment electric system circuit diagrams (SCM)
SCM 00 – Front attachment sectioning points
Key to diagram
SCM 01 – Power supply
Key to diagram
SCM 02 – CAN bus
Key to diagram
SCM 03 – AUTO PILOT/AUTO CONTOUR
Key to diagram
SCM 05 – Cross levelling/arms
Key to diagram
SCM 06 – Gear detection
Key to diagram
SCM 07 – Transport system
Key to diagram
SCM 08 – Cutting angle detection
Key to diagram
SCM 09 – Lighting / safety device
Key to diagram
1081 Overview of connectors
Connector database (chp CLAAS)
Example of representation of key numbers (CHP)
Connector representation (CHP)
1098 Fault / remedy
20 Crop feeding
2002 Front attachment
Folding the front attachment in / out
Measured values table
Description of function
Variable front attachment drive
Raise / lower front attachment
Transport travel without transport carriage (active pitching dampening)
ORBIS with transport carriage
Measured values table
Description of function
System behaviour of ORBIS transport carriage in case of fault
26 Ground guidance
2605 AUTO CONTOUR
Measured values table
Description of function
AUTO CONTOUR (CAC) / manual cross levelling
Measured values table
Description of function
92 Diagnosis
9210 Error codes machine
FMI fault codes
FMI 00 (signal too high)
FMI 01 (signal too low)
FMI 02 (erratic signal)
FMI 03 (voltage too high)
FMI 04 (voltage too low)
FMI 05 (current too low)
FMI 06 (current too high)
FMI 07 (mechanical fault)
FMI 08 (faulty frequency signal)
FMI 09 (communication fault)
FMI 10 (signal change too fast)
FMI 11 (multiple faults)
FMI 12 (ECU defective)
FMI 13 (signal outside of calibration range)
FMI 16 (parameter not available)
FMI 17 (ECU does not respond)
FMI 18 (power supply fault)
FMI 19 (software conditions not met)
FMI 95 (no signal change)
FMI 96 (CAN BUS system defective)
FMI 97 (erratic status)
FMI 98 (warning)
FMI 99 (Info)
List of fault codes for ORBIS front attachment (DTC)
ORBIS DTCs (Diagnostic Trouble Code)
Position of components
Electric system
A Terminal / modules
B Sensors
E Lighting
R Potentiometers / resistors
Y Solenoid coil
Hydraulic system
1001-1999 Oil tank / filter / oil cooler
2001-2999 Pump / motor
3001-3999 Hydraulic cylinders
5001- 5999 Accumulators
6001- 6999 Valve, mechanically actuated
7001- 7999 Valve, hydraulically actuated
8001-8999 Couplings/connections

CHP-numbers for connectors CLAAS HARNESS PARTS.pdf:

CLAAS HARNESS PARTS
Table of contents
10 Electrical / Electronic equipment
1081 Overview of connectors
CLAAS HARNESS PARTS (CHP)