Claas Jaguar 880-830 (496) Forage Harvesters Technical System EN

File List:

00 0291 027 2.pdf
00 0296 095 4.pdf
00 0298 055 3.pdf
00 0302 343 1.pdf
00 0302 565 2.pdf
00 0303 170 0.pdf
00 0303 624 1.pdf
00 0305 863 0.pdf
CHP-numbers for connectors CLAAS HARNESS PARTS.pdf

00 0291 027 2.pdf:

MB OM460LAMB OM502LAMB OM906LAMB OM926LA
Table of contents
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
Introduction
Safety rules
Safety and hazard precautions
Validity of manual
Validity of manual
01 Engine
0125 Injection / Fuel system
Injection / fuel system PLD
PLD injection system
Description of function
Pumping phases of plug-on pump
Description of function
Control of plug-on pump
Description of function
Classification of plug-on pumps
Example of a plug-on pump identification plate
Elements in example of plug-on pump identification plate
Fuel low-pressure measurement
Special tool
Preparation of fuel low-pressure measurement
Description of function
Measuring values, fuel low-pressure (downstream of fuel filter)
0155 Engine control
Diesel engine monitoring, diesel engine (MB TIER 3) TUCANO, JAGUAR
Measured values table
Description of function
Diesel engine monitoring, diesel engine (MB TIER 3) LEXION
Measured values table
Description of function
Diesel engine monitoring, diesel engine (MB TIER 4i) TUCANO, JAGUAR
Measured values table
Description of function
Limitation of torque in case of lack of urea
Description of function
Limitation of torque in case of insufficient urea quality
Description of function
Torque limitation after exceeding the time with system faults
Description of function
Diesel engine monitoring, diesel engine (MB TIER 4i) LEXION
Measured values table
Description of function
Limitation of torque in case of lack of urea
Description of function
Limitation of torque in case of insufficient urea quality
Description of function
Torque limitation after exceeding the time with system faults
Description of function
0165 Exhaust gas aftertreatment
Compressed-air system of MB TIER 4i (LEXION, TUCANO)
Description of function
Air dryer with integrated pressure controller
Description of function
Compressed air system MB TIER 4i (JAGUAR)
Description of function
Air dryer with integrated pressure controller
Description of function
SCR system – Urea heating and injection
Description of function
Combined filling level / urea temperature sensor
Description of function
Urea pump unit
Description of function
Reduction catalyst temperature sensors
Description of function
Dosing unit
Description of function
NOx sensor
Description of function
Combined intake air humidity and temperature sensor
Description of function
10 Electrical / Electronic equipment
1012 Modules / sensors
Module overview – MB (OM460LA, 502LA, 906LA, 926LA)
Key to diagram
Module A015 – Electronic engine control (ECM) – MB TIER 4i
Connector X1
Key to diagram
Module pin assignment, connector X1
Connector X2, sheet 1 of 2, 6-cylinder inline and V8 engine
Module pin assignment, connector X2 sheet 1 of 2
Connector X2, sheet 2 of 2, 6-cylinder inline engine
Module pin assignment, connector X2 sheet 2 of 2, 6-cylinder inline engine
Connector X2, sheet 2 of 2, V8 engine
Module pin assignment, connector X2 sheet 2 of 2, V8 engine
Module A017 – Engine adaptation module (ADM) – MB TIER 3
Key to diagram
Key to diagram
Module A017 – Engine adaptation module (ADM) – MB TIER 4i
Key to diagram
Key to diagram
Module A032 – Reduction catalyst (SCR) – MB TIER4i
Key to diagram
Key to diagram
Sensors MB OM460LA
Figure of sensors
Sensors on MB 502LA
Figure of sensors
Sensors on MB OM 906LA, OM 926LA
Figure of sensors
1085 Networks
BUS system (CAN) – engine and machine
Description of function
92 Diagnosis
Diagnosis by fault codes
9220 Error codes engine (J1939)
FMI failure code (Failure Mode Indicator)
FMI failure code (Failure Mode Indicator)
FMI 00 (Signal too high)
FMI 01 (Signal too low)
FMI 02 (Erratic signal)
FMI 03 (Voltage too high)
FMI 04 (Voltage too low)
FMI 05 (Current too low)
FMI 06 (Current too high)
FMI 07 (Mechanical failure)
FMI 08 (Abnormal frequency signal)
FMI 09 (Communication error)
FMI 10 (Rate of signal change too fast)
FMI 11 (multiple faults)
FMI 12 (ECU defective)
FMI 13 (Signal outside of calibration range)
FMI 16 (Parameter not available)
FMI 17 (ECU not responding)
FMI 18 (Power supply failure)
FMI 19 (Software conditions not met)
FMI 95 (no signal change)
FMI 96 (CAN Bus system defective)
FMI 97 (Erratic condition)
FMI 98 (Warning)
FMI 99 (Info)
Fault codes
Diesel engine J1939 (MB) fault code list
Description of function

00 0296 095 4.pdf:

JAGUAR 880 – 830
Table of contents
Introduction
Safety rules
Safety and hazard information
Validity of manual
Validity of manual
CCN explanation
CCN (CLAAS Component Number)
Electric systems standard
Overview
Hydraulic system standard
Overview
CCN (CLAAS Component Number)
01 Engine
0125 Injection – / Fuel system
Additional fuel tank
Measured values table
Description of function
CEBIS fault messages for additional fuel tank
0150 Engine attachment parts
Starting the diesel engine, diesel engine speed adjustment (MB Tier 3)
Starting the diesel engine, diesel engine speed adjustment (MB Tier 4i / MB Tier 4f)
0155 Engine control
Diesel engine monitoring, diesel engine (MTU TIER3)
Diesel engine monitoring, diesel engine (MB Tier 4i)
0165 Exhaust gas aftertreatment
Compressed air system, MB Tier 4i
SCR system – urea heater and injection (MB Tier 4i)
03 Chassis
0315 Drive axle
Electro-hydraulic gearshift (EHS)
Measured values table
Description of function
0330 Driven steering axle, rear
4-Trac system
Measured values table
Description of function
0335 Ground drive
Ground drive
Measured values table
Description of function
High-pressure sensors reference table (B097, B098)
0375 Cruise Control
CRUISE PILOT
Measured values table
Material feed height sensor setting (B124)
Material feed height sensor calibration dimension (B124)
Table of examples: Sensor voltage for calibration dimensions on type 496
Material feed height sensor (B124) setting in the field
Description of function
04 Brake
0405 Service brake
Service brake
Description of function
0415 Parking brake
Parking brake
Description of function
0420 Trailer air brake
Compressed-air trailer brake system
Measured values table
Description of function
05 Steering
0505 Steering
Steering system
Measured values table
Description of function
0510 Automatic steering
AUTO PILOT / Sensing system
Measured values table
Description of function
AUTO PILOT / CAM PILOT
Measured values table
Description of function
CAM PILOT settings
Swath detection by CAM PILOT
Pre-conditions for optimum swath detection
CAM PILOT maintenance
Basic machine GPS steering system
Measured values table
Description of function
GPS Steering system – EGNOS with CEBIS MOBILE
Description of function
GPS steering system – OMNISTAR HP with CEBIS MOBILE
Description of function
GPS steering system – RTK with CEBIS MOBILE
Description of function
GPS PILOT with RTK
GPS steering system – RTK NET with CEBIS MOBILE
Description of function
GPS steering system – BASELINE HD with CEBIS MOBILE
Description of function
09 Hydraulic system
0905 Hydraulic oil tank
Hydraulic oil tank
Key to diagram
0910 Pumps
Ground drive variable-displacement pump
Key to diagram
Constant-pressure pump (CPH)
Key to diagram
Description of function
CPH pump upon engine start
CPH pump when system pressure is reached
CPH pump when volume flow is requested by the system
Measuring and testing of constant-pressure pump
Test of constant-pressure pump (CPH) / JAGUAR type 496 (example: MB Tier 4i)
Manual Test of constant-pressure pump (CPH) / JAGUAR type 496
Testing and measuring Constant-pressure / low-pressure hydraulic system JAGUAR type 496
Testing and measuring Constant-pressure / low-pressure hydraulic system JAGUAR type 496
0915 Hydraulic lines
Pressure filter
Key to diagram
0920 Valves
Working hydraulics valve block
Key to diagram
Working hydraulics valve block with 15 litres Autopilot valve
Key to diagram
Low-pressure hydraulics valve block – Working hydraulics
Key to diagram
Raise / lower front attachment valve block
Key to diagram
Feeder / reverse front attachment valve block
Key to diagram
Pressure limitation valve unit – AUTO CONTOUR maize header
Key to diagram
ORBIS transport carriage valve block
Key to diagram
0925 Hydraulic Motors
Hydraulic motors
Ground drive variable-displacement motor
Key to diagram
Reverse front attachment hydraulic motor
Key to diagram
Rotate upper discharge chute hydraulic motor
Key to diagram
0980 Hydraulic circuit diagrams
Vehicle hydraulics circuit diagrams
SCM 1 – Constant pressure supply, ground drive
SCM 2a – Working hydraulics, low-pressure hydraulic system
SCM 2b – Working hydraulics, low-pressure hydraulic system – with 15 litres Autopilot valve
SCM 3 – Brake hydraulics, steering hydraulics, electro-hydraulic gearshift (EHS)
Front attachment hydraulics circuit diagrams
ORBIS 750
ORBIS 900
Key to diagram
Description of function
Key to diagram
Front attachment hydraulics circuit diagrams – ORBIS with transport carriage
ORBIS 750 with transport carriage
ORBIS 900 with transport carriage
Key to diagram
Description of function
Tipper hydraulic systems oil supply retrofit kit (0144415.0)
Description of function
Molasses system oil supply retrofit kit (0143 830.0)
10 Electrical / Electronic equipment
1010 Central electrics
Basic central electrical system
Basic central terminal compartment – Fuses and relays
Fuse assignment – Basic central terminal compartment
Relay assignment – Basic central terminal compartment
Connectors – Basic central terminal compartment
Connectors – Wiring loom assignment – Basic central terminal compartment
Basic central terminal compartment decals
Roof-mounted central terminal compartment
Fuse assignment
Relay assignment
Electronic components
Roof-mounted central terminal compartment decal
Patch boards
Cab patch board 1 (inside)
Cab rear wall patch board 2 (outside)
1012 Modules / sensors
Module A006 – Automatic air conditioner (ACM)
Key to diagram
Key to diagram
Module A007 – Cab fan (CFC)
Key to diagram
Key to diagram
Module A009 – AUTO PILOT (ATP)
Key to diagram
Key to diagram
Module A015 – Electronic engine control (ECM) – MB Tier 3
Key to diagram
Module outfitting
Module A015 – Electronic engine control (ECM) – MB Tier 4i
Key to diagram
Module outfitting
Module A015 – Electronic engine control (ECM) – MB Tier 4f
Key to diagram
Module outfitting
Module A017 – Engine adaptation (ADM) – MB Tier 3
Key to diagram
Module outfitting
Module A017 – Engine adaptation (ADM) – MB Tier 4i
Key to diagram
Module outfitting
Module A017 – Engine adaptation (ADM) – MB Tier 4f
Key to diagram
Module outfitting
Module A032 – Reduction catalyst (SCR) – MB Tier 4i
Key to diagram
Module outfitting
Module A032 – Reduction catalyst (SCR) – MB Tier 4f
Key to diagram
Module outfitting
Module A049 – Ground drive (GDM) / Module A080 – Ground speed control lever (GSL)
Key to diagram
Key to diagram
Module A069 – Vehicle base module (VBM- 1/3) – Actuators
Key to diagram
Key to diagram
Module A069 – Vehicle base module (VBM – 2/3) – Sensors part 1
Key to diagram
Module A069 – Vehicle base module (VBM – 3/3) – Sensors part 2
Key to diagram
Module A075 – Operator panel (OPM)
Key to diagram
Key to diagram
Module A084 – Shear bar adjustment (SBM)
Key to diagram
Key to diagram
Module A097 – Maize header (MCU)
Key to diagram
Module A099 – Advanced control module (ACU- 1/3) – Actuators
Key to diagram
Key to diagram
Module A099 – Advanced control module (ACU- 2/3) – Sensors part 1
Key to diagram
Module A099 – Advanced control module (ACU- 3/3) – Sensors part 2
Key to diagram
Module A104 – Work lights (WLP)
Key to diagram
Key to diagram
Module A130 – Front attachment (FAM)
Key to diagram
1030 Board computer / Indicators
Camera system
Description of function
Telematics
Description of function
Teleservice module A064 (TSM) – LED description
1035 Operation / Multifunction control lever
Road travel / fieldwork circuit
T signal
Measured values table
Description of function
1040 Yield measuring
Yield measuring with dry mass sensor
Measured values table
Material feed height sensor setting (B124)
Testing and measuring – conductivity / temperature measurement
Yield measuring with NIR contents sensor
Measured values table
Material feed height sensor setting (B124)
Contents sensor measuring principle
Contents sensor system layout
Contents sensor operating statuses
Contents sensor measured value table (maize)
Contents sensor system behaviour under normal conditions
Contents sensor system behaviour in case of fault
Contents sensor solution matrix for troubleshooting
Component and connector overview for solution matrix
Working on the contents sensor
Replacing the hardox plate with sapphire glass
Replacing the lamps (E146/E147)
Recording an external white balance reference
Replacing the hybrid cable
1080 Electronic circuit diagram
Introduction into circuit diagrams
Overview of designations
CLAAS cable marking
Wire colours
Power supply
Actuators
Actual value switch (output = 0 or 1)
Internal connections
Overview of CAN Bus system
Communication
Standards
CLAAS Circuit Viewer
Electric system circuit diagrams (SCM)
SCM 01 – Front attachment sectioning points
Key to diagram
SCM 02a – Electric power supply / Starting the diesel engine – Validity: MB Tier 3 I diesel engine
Key to diagram
SCM 02b – Electric power supply / Starting the diesel engine – Validity: MB Tier 4i diesel engine
Key to diagram
SCM 02c – Electric power supply / Starting the diesel engine – Validity: MB Tier 4f diesel engine
Key to diagram
SCM 03 – Electric power supply / Starting the diesel engine – Validity: MB Tier 3 II diesel engine
Key to diagram
SCM 04a – Basic central terminal compartment – Validity: MB Tier 3 diesel engine
Key to diagram
SCM 04a – Basic central terminal compartment – Validity: MB Tier 4i diesel engine
Key to diagram
SCM 04c – Basic central terminal compartment – Validity: MB Tier 4f diesel engine
Key to diagram
SCM 05a – Engine electronics power supply – Validity: MB Tier 3 diesel engine
Key to diagram
SCM 05b – Engine electronics power supply – Validity: MB Tier 4i diesel engine
Key to diagram
SCM 05c – Engine electronics power supply – Validity: MB Tier 4f diesel engine
Key to diagram
SCM 06 – Engine electronics power supply – Validity: MB Tier 4i II diesel engine
Key to diagram
SCM 07 – Urea injection – Validity: MB Tier 4f I diesel engine
Key to diagram
SCM 08a – Urea injection – Validity: MB Tier 4i diesel engine
Key to diagram
SCM 08b – Urea injection – Validity: MB Tier 4f II diesel engine
Key to diagram
SCM 09a – Power supply of modules – Validity: MB Tier 3 diesel engine – Work lights module I
Key to diagram
M 09b Power supply of modules – Validity: MB Tier 3 diesel engine- manual work lights I
Key to diagram
SCM 09c – Power supply of modules – Validity: MB Tier 4i-Tier 4f diesel engine – Work lights module I
Key to diagram
SCM 09d – Power supply of modules – Validity: MB Tier 4i-Tier 4f diesel engine – Manual work lights I
Key to diagram
SCM 10 – Power supply of modules II
Key to diagram
SCM 11 – Power supply of modules III
Key to diagram
SCM 12 – Power supply of modules IV
Key to diagram
SCM 13 – Power supply of sensors
Key to diagram
SCM 14 – Road travel
Key to diagram
SCM 15a – Diesel engine speed adjustment, monitoring – Validity: MB Tier 3 diesel engine
Key to diagram
SCM 15b – Diesel engine speed adjustment, monitoring – Validity: MB Tier 4i diesel engine
Key to diagram
SCM 15c – Diesel engine speed adjustment, monitoring – Validity: MB Tier 4f diesel engine
Key to diagram
SCM 16a – CAN 0 (vehicle CAN)
SCM 16b – CAN 0 (vehicle CAN) – Validity: AUTO PILOT module
SCM 16c – CAN 0 (vehicle CAN) – Validity: Work lights module
SCM 16d – CAN 0 (vehicle CAN) – Validity: AUTO PILOT module, work lights module
SCM 16e – CAN 0 (vehicle CAN) – Validity: AUTO PILOT module, work lights module, GPS
SCM 16f – CAN 0 (vehicle CAN) – Validity: Shear bar adjustment module
SCM 16g – CAN 0 (vehicle CAN) – Validity: AUTO PILOT module, shear bar adjustment module
SCM 16h – CAN 0 (vehicle CAN) – Validity: AUTO PILOT module, shear bar adjustment module, GPS
SCM 16i – CAN 0 (vehicle CAN) – Validity: AUTO PILOT module, shear bar adjustment module, work lights module, GPS
SCM 16j – CAN 0 (vehicle CAN) – Validity: AUTO PILOT module, work lights module, shear bar adjustment module
SCM 16k – CAN 0 (vehicle CAN) – Validity: Shear bar adjustment module, work lights module
SCM 16l – CAN 0 (vehicle CAN) – Validity: AUTO PILOT module, GPS
SCM 17a – CAN 0 (vehicle CAN) – Validity: without 2nd patch field
Key to diagram
SCM 17b – CAN 0 (vehicle CAN) – Validity: 2nd patch field
Key to diagram
SCM 18a – CAN 1 (J1939 CAN) and CAN 2 (front attachment CAN) – Validity: MB Tier 3 diesel engine
Key to diagram
SCM 18b – CAN 1 (J1939 CAN) and CAN 2 (front attachment CAN) – Validity: MB Tier 4i diesel engine
Key to diagram
SCM 18c – CAN 1 (J1939 CAN) and CAN 2 (front attachment CAN) – Validity: MB Tier 4f diesel engine
Key to diagram
SCM 19 – CAN 3 (steering CAN)
Key to diagram
SCM 20a – CAN 10 (upper discharge chute CAN) – Validity: Contents sensor
Key to diagram
SCM 20b – CAN 10 (upper discharge chute CAN) – Validity: Contents sensor – AUTO FILL
Key to diagram
SCM 21 – Main drive
Key to diagram
SCM 22 – Fuel level
Key to diagram
SCM 23 – Engine cooling
SCM 24 – Machine monitoring
Key to diagram
SCM 25 – Central lubrication system
Key to diagram
SCM 26 – Ground drive
Key to diagram
SCM 27a – Automatic air conditioner – Validity: Work lights module, MB Tier 3-Tier 4i diesel engine
Key to diagram
SCM 27b – Automatic air conditioner – Validity: Work lights module, MB Tier 4f diesel engine
Key to diagram
SCM 27c – Automatic air conditioner – Validity: Manual work lights, MB Tier 3-Tier 4i diesel engine
Key to diagram
SCM 27d – Automatic air conditioner – Validity: Manual work lights, MB Tier 4f diesel engine
Key to diagram
SCM 27e – Automatic air conditioner – Validity: Manual work lights, MB Tier 3-Tier 4i diesel engine
Key to diagram
SCM 27f – Air conditioner – Validity: Manual work lights, MB Tier 4f diesel engine
Key to diagram
SCM 28 – Raise / lower front attachment, cross levelling
Key to diagram
SCM 29 – Additional control unit 1 – Fold front attachment
Key to diagram
SCM 30 – Front attachment drive – Metal detector – Stone detector
Key to diagram
SCM 31 – Upper discharge chute control
Key to diagram
SCM 32 – Corn cracker
Key to diagram
SCM 33 – DIRECT DISC
Key to diagram
SCM 34 – Shear bar sharpening
Key to diagram
SCM 35 – Discharge accelerator gap adjustment – HITCH
Key to diagram
SCM 36 – Four-wheel drive
Key to diagram
SCM 37 – Brake system
Key to diagram
SCM 38a – Machine equipment without AUTO PILOT
Key to diagram
SCM 38b – Machine equipment with AUTO PILOT
Key to diagram
SCM 39 – Windscreen wiper – windscreen washer
Key to diagram
SCM 40a – Turn signal indicator system
Key to diagram
SCM 40b – Turn signal indicator system – Validity: USA
Key to diagram
SCM 41a – Main light, side lights circuit – Validity – Manual work lights
Key to diagram
SCM 41b – Main lights, side lights circuit – Validity: Work lights module
Key to diagram
SCM 42a Drive lights – Validity: manual drive lights
Key to diagram
SCM 42b Drive lights – Validity: Work lights module
Key to diagram
SCM 43 – Instrument lighting
Key to diagram
SCM 44 – Maintenance lighting
Key to diagram
SCM 45a – Sidefinder – Validity: Manual work lights
Key to diagram
SCM 45b – Sidefinder – Validity: Work lights module
Key to diagram
SCM 46a – Master work light circuit – Validity: Manual work lights I
Key to diagram
SCM 46b – Master work light circuit – Validity: Work lights module I
Key to diagram
SCM 47a – Master work light circuit – Validity: Manual work lights II
Key to diagram
SCM 47b – Master work light circuit – Validity: Work lights module II
Key to diagram
SCM 48 – Drive lights – Validity: France
Key to diagram
SCM 49a – Cab equipment – Validity: Manual work lights
Key to diagram
SCM 49b – Cab equipment – Validity: Work lights module
Key to diagram
SCM 50 – Compressed-air trumpet horn
Key to diagram
SCM 51a – Electric mirror adjustment – Validity: Manual work lights
Key to diagram
SCM 51b – Electric mirror adjustment – Validity: Work lights module
Key to diagram
SCM 54 – Service sockets
Key to diagram
SCM 55 – Silaging agent system
Key to diagram
SCM 56 – QUANTIMETER – AUTO FILL – Contents sensor
Key to diagram
SCM 57 – Camera system
Key to diagram
SCM 58 – Knife support – Spare options
Key to diagram
SCM 60 – T signal
Key to diagram
SCM 61 – Earth supply
Key to diagram
SCM 62 Rear
Key to diagram
SCM 63 GPS 1+
Key to diagram
SCM 64 Power supply GPS 1+
SCM 65 – Overview of modules I
SCM 66 – Overview of modules II
SCM 67 – Overview of modules III
SCM 68 – Overview of modules III
SCM 69 – Overview of connectors
Front attachment electric system circuit diagrams (SCM)
SCM 01- Interfaces of JAGUAR type 497, 496
Key to diagram
SCM 02 – ORBIS
Key to diagram
Connectors
SCM 03 – DIRECT DISC
Key to diagram
SCM 04 – PICK-UP
Key to diagram
SCM 05 – Lighting
Key to diagram
Connectors
Front attachment electric system circuit diagrams, ORBIS with transport carriage (SCM)
SCM 01 Power supply, CAN Bus
Key to diagram
SCM 02 AUTO PILOT, CAC
Key to diagram
SCM 03 Fold ORBIS, transport carriage
Key to diagram
SCM 04 Transfer gearbox sensors
Key to diagram
SCM 09 Transfer gearbox touch arms
SCM 10 Module assignment (A130)
Key to diagram
Front attachment electric system circuit diagrams, ORBIS with transport carriage (SCM)
SCM 01 Power supply, CAN Bus
Key to diagram
SCM 02 ACTIVE CONTOUR
Key to diagram
SCM 03 Reversing, roller type crop guard/touch wheels
Key to diagram
SCM 04 Lighting
1081 Overview of Connectors
Connector database (CHP CLAAS)
Example of representation of key numbers (CHP)
Connector representation (CHP)
1085 Networks
CAN BUS (MB Tier 3)
Description of function
CAN BUS (MB Tier 4i)
Description of function
CAN BUS (MB Tier 4f)
Description of function
1097 Testing / Measuring / Adjusting
12 Cab / Operator’s platform
1230 Seat
Seat contact
Measured values table
Comfort seat
Description of function
1240 Air condition
Automatic air conditioner
Measured values table
Description of function
Test menu:
Test menu operation
20 Crop feeding
2002 Front attachment
Raise / lower front attachment
Measured values table
Description of function
Raise – lower front attachment control valve block assembly
Circuit diagram
Load holding valves
Pressure ranges
Pilot valve
Measuring points
Folding the front attachment in/out (ORBIS)
Measured values table
Description of function
Pick-up / roller crop press, sensing wheels
Measured values table
Description of function
Transport travel (active pitching dampening)
Measured values table
Description of function
Restricted ground speed when axle load is too high
ORBIS with transport carriage
Measured values table
Description of function
System behaviour of ORBIS transport carriage in case of fault
21 Feeder unit
2105 Feeder housing
Mechanical feeder
Measured values table
Description of function
System behaviour in case of fault
Test items of mechanical quick stop
Metal detector
Stone detector
Stone detector fault – CEBIS symbol
2197 Inspecting / Measuring / Setting
Testing and measuring – Mechanical feeder
Testing and measuring – Metal detector function
Testing and measuring – Stone detector function
Stone detector fault – CEBIS symbol
2198 Fault / Remedy
Metal detector check list for fault analysis
1. Metal detector is too (in-) sensitive
2. Metal detector causes false stops
2.1 Clarification with customer / workshop if welding work was carried out recently near the cylinder and feeder housings
2.2 Clean the cylinder housing and the feeder housing and check if there are any irregularities
2.3 Carry out a test run at standstill (without front attachment)
2.4 Carry out a test run at standstill (with front attachment)
2.5 Check the wiring loom (especially for DTC 0x255b / 0x2554)
2.6 Check the bottom feed roller / metal detector
2.7 Check magnetising of transport housing / feeder housing with a compass
3. Other remarks
26 Ground guidance
2605 AUTO CONTOUR
Measured values table
Description of function
AUTOCONTOUR (CAC)/manual cross levelling
Measured values table
Description of function
ACTIVE CONTOUR, PICK-UP
Measured values table
Description of function
44 Chopping
4415 Shear bar
Shear bar (adjustment)
Measured values table
Description of function
4420 Cutting cylinder
Chopper unit (main drive)
Measured values table
Description of function
Hydraulic circuit diagram – Engaging and decelerating the main drive
Description of function – Engaging and decelerating the main drive
Main drive engaging test
Main drive shut-down test
Instructions for test-set-up (Engaging the main drive / disengaging the main drive)
4425 Knife sharpener
Sharpening the cutting cylinder
Measured values table
Sharpening operation
Key to diagram
Key to diagram
Description of function
62 Discharge
6205 Corn cracker
Corn cracker
Measured values table
Corn cracker hydraulics
Adjusting and venting
6230 Upper discharge chute
Upper discharge chute
Measured values table
Limit values in the upper discharge chute pilot calibration process – Validity: Standard upper discharge chute
Limit values in the upper discharge chute pilot calibration process – Validity: HD upper discharge chute (reinforced version)
Description of function
Upper discharge chute starting delay
Raise – lower the upper discharge chute
Discharge flap close – extended
Upper discharge chute pilot (OPTI FILL)
Monitoring the upper discharge chute position
AUTO FILL
Measured values table
Description of function
Alignment of camera sensor to upper discharge chute (B217 – Spout cam)
Adjusting the AUTO FILL upper discharge chute, lights
Positioning the transport trailer
Active / passive mode
Information of AUTO FILL camera image
System-supporting trailers
Environmental influences
6235 Ensiling additive
Silaging agent dosing system
Measured values table
Description of function
Silaging additive/molasses unit
Key to diagram
Measured values table
Description of function
75 Central lubrication system
7515 Lubrication system / Lines
Lubrication system
Measured values table
Description of function
Central lubrication system connection diagram