Claas Disco 4000 (F83) Mower Operator Manual EN

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00 0297 045 4.pdf
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00 0297 045 4.pdf:

DISCO 4000 CONTOURDISCO 3600 CONTOURDISCO 3200 CONTOURDISCO 2800 CONTOUR
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Warranty notes
1.1.7 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Children in danger
2.2.5 Hazard areas
2.2.6 Presence between tractor and machine
2.2.7 Hitching the tractor to the machine
2.2.8 Danger of injury from rotating shafts
2.2.9 Structural alterations
2.2.10 Optional equipment and spare parts
2.2.11 Control of the machine while it is running
2.2.12 Operation only after proper putting into operation
2.2.13 Technical condition
2.2.14 Danger from damage to the machine
2.2.15 Complying with technical limit values
2.2.16 Danger from continued running of machine parts
2.2.17 Keeping safety devices functional
2.2.18 Personal protective equipment
2.2.19 Wearing suitable clothing
2.2.20 Removing dirt and loose objects
2.2.21 Preparing the machine for road travel
2.2.22 Risks when driving on the road and in the field
2.2.23 Parking the machine safely
2.2.24 Unsupervised parking
2.2.25 Unsuitable operating utilities
2.2.26 Safe handling of operating and auxiliary utilities
2.2.27 Environmental protection and disposal
2.2.28 Fire prevention
2.2.29 Lethal electrocution from overhead lines
2.2.30 Behaviour in case of voltage flash-over from overhead lines and when lightning strikes
2.2.31 Noise may cause health damage
2.2.32 Pressurised fluids
2.2.33 Hot surfaces
2.2.34 Working on machine only after shutting it down
2.2.35 Maintenance work and repairs
2.2.36 Raised machine parts and loads
2.2.37 Danger from welding work
2.3 Safety decals on the machine
2.3.1 Structure of safety decals
2.3.2 Notes on safety decals
2.3.3 Safety decals on the machine
3 Machine description
3.1 Overview and method of operation
3.1.1 Machine overview
3.1.2 Overview of the cutting disc direction of rotation
3.1.3 Function of machine
3.2 Optional equipment
3.2.1 High-cut skids*
3.2.2 Double high-cut skids*
3.2.3 Wear skids*
3.2.4 Slip-on yoke for 8-piece universal drive shaft*
3.2.5 Slip-on yoke for 21-piece universal drive shaft*
3.2.6 Hydraulic system connectors, 3-fold*
3.2.7 Hydraulic transport lock*
3.2.8 Hydraulically folding protective frame*
3.2.9 Inner swathing disc*
3.2.10 Outer swath disc*
3.2.11 Inner swathing plate*
3.2.12 Warning plate with lighting*
3.2.13 Collision protection*
3.2.14 Parking device*
3.2.15 Additional rollers*
3.3 Identification plates and vehicle identification number
3.3.1 Machine identification plate
3.4 Information on the machine
3.4.1 Marking of pressure gauge, setting aid, machine frame and arm
3.4.2 Stickers on the machine
4 Operating and display elements
4.1 Controls
4.1.1 Hydraulic hose
4.1.2 Attachable frame
4.2 Display elements
4.2.1 Attachable frame
4.2.2 Adjusting aid
5 Technical specifications
5.1 DISCO 4000
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Requirements for the tractor
5.1.4 Version
5.1.5 Sound pressure level
5.1.6 Lubricants
5.2 DISCO 3600
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Requirements for the tractor
5.2.4 Version
5.2.5 Sound pressure level
5.2.6 Lubricants
5.3 DISCO 3200
5.3.1 Dimensions
5.3.2 Weights
5.3.3 Requirements for the tractor
5.3.4 Version
5.3.5 Sound pressure level
5.3.6 Lubricants
5.4 DISCO 2800
5.4.1 Dimensions
5.4.2 Weights
5.4.3 Requirements for the tractor
5.4.4 Version
5.4.5 Sound pressure level
5.4.6 Lubricants
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Switching off and securing the tractor and machine
6.1.2 Securing the raised machine
6.2 Tractor preparation
6.2.1 Checking the ballasting of the tractor
Calculating the minimum front ballast
Calculating the minimum rear ballast
Calculating the actual front axle load
Calculating the actual total weight
Calculating the actual rear axle load
Calculation table
6.2.2 Mark the connections of hydraulic hoses on the tractor
6.2.3 Checking the protective guard on the tractor PTO shaft
6.3 Adapting the machine
6.3.1 Universal drive shaft – checking length
6.3.2 Adapting the universal drive shaft length
6.3.3 Fitting the universal drive shaft to the machine
6.3.4 Adapting the lower link pin
6.3.5 Adapting the lower link category
6.3.6 Converting the lower link pin
6.3.7 Adapting the upper link category
6.3.8 Installing the high-cut skids*
6.3.9 Removing the high-cut skids*
6.3.10 Attaching the double high-cut skids*
6.3.11 Installing wear skids*
6.4 Hitching the machine
6.4.1 Fitting the lower link
Secure the lower link hooks to prevent them from being opened unintentionally
6.4.2 Fitting the upper link
6.4.3 Installing the universal drive shaft
6.4.4 Attaching the hydraulic hose connections for the hydraulic lift
6.4.5 Attach the hydraulic hose connections for load relief
6.4.6 Connecting the hydraulic hose lines for the hydraulically folding protective frame*
6.4.7 Plugging in the lighting cable*
6.4.8 Removing the mower from the parking device*
6.4.9 Raising the jack stand
6.4.10 Laying the pull ropes
6.5 Unhitching the machine
6.5.1 Preparing for removal
6.5.2 Preparing for removal
6.5.3 Preparing for removal
6.5.4 Put down the stand
6.5.5 Removing the pull ropes
6.5.6 Disconnecting the lighting cable
6.5.7 Disconnecting the hydraulic hose line for the load relief
6.5.8 Disconnecting the hydraulic hoses for lifting
6.5.9 Disconnecting the hydraulic hose lines for the hydraulically folding protective frame*
6.5.10 Removing the universal drive shaft
6.5.11 Unhinging the upper link
6.5.12 Unhinging the lower link
6.6 Uncoupling the machine from the parking device*
6.6.1 Preparing for removal
6.6.2 Preparing for removal
6.6.3 Preparing for removal
6.6.4 Securing the mower in the parking device*
6.6.5 Removing the pull ropes
6.6.6 Disconnecting the lighting cable
6.6.7 Disconnecting the hydraulic hose line for the load relief
6.6.8 Disconnecting the hydraulic hoses for lifting
6.6.9 Disconnecting the hydraulic hose lines for the hydraulically folding protective frame*
6.6.10 Removing the universal drive shaft
6.6.11 Unhinging the upper link
6.6.12 Unhinging the lower link
6.7 Prepare road travel
6.7.1 Folding up the side protective frame
6.7.2 Swinging to transport position
6.7.3 Swinging to transport position
6.7.4 Marking the machine for road travel
6.7.5 Checking before starting road travel
6.8 Preparing the working position
6.8.1 Slewing to working position
6.8.2 Slewing to working position
6.8.3 Folding down the side protective frame
6.9 Loading the machine
6.9.1 Loading the machine
7 Operation
7.1 Driving on the road
7.1.1 Driving on public roads
7.2 Fieldwork settings
7.2.1 Adjusting the mounting frame
7.2.2 Adjusting the mower load relief
7.2.3 Overview of balancing pressure settings
7.2.4 Adjusting the cutting height
7.2.5 Adjusting the outer swath disc*
7.2.6 Retensioning the collision protection
7.3 Fieldwork
7.3.1 To be observed during fieldwork
7.3.2 Machine use
7.3.3 Adapting the PTO shaft speed
7.3.4 Mowing methods
7.3.5 Lifting the machine to the headland position
7.3.6 Engaging collision protection
7.3.7 Engaging collision protection
7.3.8 Engaging collision protection
7.3.9 Instructions for mowing
7.3.10 Difficult conditions of use
7.3.11 Recommendation for environmental protection
8 Faults and remedies
8.1 Overview of problems
8.1.1 Problems on the machine
8.2 Mower unit
8.2.1 The cutting disc no longer turns
9 Maintenance
9.1 Maintenance interval overview
9.1.1 Before the harvest
9.1.2 After the first 50 operating hours
9.1.3 Every 8 operating hours
9.1.4 Every 20 operating hours
9.1.5 Every 100 operating hours
9.1.6 Every 250 operating hours
9.1.7 Every 500 operating hours or annually
9.1.8 Every 5 years
9.1.9 After the harvest
9.2 Gearbox
9.2.1 Checking the gearbox for leaks
9.2.2 Check the oil level in the main gearbox
9.2.3 Changing the main gearbox oil
9.2.4 Checking the oil level in the angle drive
9.2.5 Changing the oil in the angle drive
9.3 Clutch
9.3.1 Checking the overload clutch
9.3.2 Venting the friction clutch
9.3.3 Checking the friction discs
9.3.4 Clean the friction clutches for the universal drive shafts
9.4 Universal drive shafts
9.4.1 Servicing the universal drive shafts
9.5 Hydraulic system
9.5.1 Reducing the pressure in the hydraulic system
9.5.2 Checking the hydraulic hoses
9.5.3 Checking the accumulator
9.6 Mower unit
9.6.1 Checking the oil level and oil quality of the cutting disk
9.6.2 Changing the oil in the mower head
Draining oil
Topping up oil
9.6.3 Check the mower knives
9.6.4 Replacing the mower knives
9.6.5 Check the mower knife holder
9.6.6 Clean the drain opening of the feed drum
9.6.7 Check the feed drum wear bars
9.6.8 Check the cover plate on the feed drum
9.6.9 Check the sealing washer of the feed drum
9.6.10 Check the cutting discs
9.6.11 Replacing the cutting discs
9.6.12 Adjust the anti-wrap guard
9.6.13 Check the adapters
9.7 Assembly parts and machine body
9.7.1 Removing crop residues
9.7.2 Clean the machine
9.7.3 Preserve the machine
9.7.4 Check the fittings
9.7.5 Check the safety guard holder
Tightening torques of hex. nuts (3)
9.7.6 Check the shock absorbers
9.8 Lubrication plan
9.8.1 Greasing points to be greased every 8 operating hours
9.8.2 Lubricating the grease points every 20 operating hours
9.8.3 Greasing points to be greased every 100 operating hours
9.8.4 Lubricating grease points every 250 operating hours
9.8.5 Lubricate grease points every 500 operating hours
10 Putting out of operation and disposal
10.1 General information
10.1.1 Removal from service and disposal
11 EC declaration of conformity
11.1 DISCO 4000/3600/3200/2800
11.1.1 UK declaration of conformity
11.1.2 EC Declaration of Conformity
12 Technical terms and abbreviations
12.1 Terms and explanations
12.1.1 Technical terms
12.1.2 Abbreviations

00 2348 408 0.pdf:

CEMIS 100
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 100
3.1.2 Function principle of CEMIS 100
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 100
4 Operating and display elements
4.1 CEMIS 100
4.1.1 User interface for LINER
4.1.2 User interface for ROLLANT
4.1.3 User interface for UNIWRAP
5 Technical specifications
5.1 CEMIS 100
5.1.1 Specification
6 Operation
6.1 CEMIS 100
6.1.1 Operating the CEMIS 100
6.1.2 Switching CEMIS 100 on
6.1.3 Switching CEMIS 100 off
7 Maintenance
7.1 CEMIS 100
7.1.1 Daily
8 Putting out of operation and disposal
8.1 General information
8.1.1 Removal from service and disposal
9 Technical terms and abbreviations
9.1 Terms and explanations
9.1.1 Technical words
9.1.2 Abbreviations

00 2348 427 0.pdf:

CEMIS 700
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 700
3.1.2 Function principle of CEMIS 700
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 700
4 Information on the product
4.1 Software version
5 Operating and display elements
5.1 CEMIS 700
5.1.1 User interface
5.1.2 Terminal program
6 Technical specifications
6.1 CEMIS 700
6.1.1 Specification
7 Operation
7.1 CEMIS 700
7.1.1 Operating the CEMIS 700
7.1.2 Switching CEMIS 700 on
7.1.3 Switching CEMIS 700 off
7.2 Terminal settings
7.2.1 Making settings
Making settings with the rotary button
Making settings with the touch function
7.2.2 Setting the screen lighting
Daytime mode
Nighttime mode
Activating automatic key lighting
7.2.3 Setting the time and date
7.2.4 Displaying diagnosis information
On-board power supply voltage display
Display of CLAAS ISOBUS ECU address and name
7.2.5 Setting the language and display formats
Setting the language
Setting display formats
7.2.6 Setting the volume
7.2.7 Deleting an ISOBUS implement
8 Maintenance
8.1 Maintenance
8.1.1 Daily
9 Putting out of operation and disposal
9.1 General information
9.1.1 Removal from service and disposal
10 Technical terms and abbreviations
10.1 Terms and explanations
10.1.1 Technical words
10.1.2 Abbreviations