Claas Liner 1900-1800 (G18) Swathers Operator Manual EN

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00 2308 795 4.pdf
00 2348 408 0.pdf
00 2348 427 0.pdf

00 2308 795 4.pdf:

Operator’s Manual
Table of contents
1 Introduction
1.1 Notes on the manual
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.1.4 Optional equipment
1.1.5 Qualified specialist workshop
1.1.6 Maintenance notes
1.1.7 Warranty notes
1.1.8 Spare parts and technical questions
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Identifying warnings
2.1.1 Hazard signs
2.1.2 Signal word
2.2 Safety rules
2.2.1 Importance of Operator’s Manual
2.2.2 Observing safety decals and warnings
2.2.3 Requirements for all persons working with the machine
2.2.4 Children in danger
2.2.5 Hazard areas
2.2.6 Presence between tractor and machine
2.2.7 Persons riding on the machine
2.2.8 Hitching the tractor to the machine
2.2.9 Danger of injury from rotating shafts
2.2.10 Structural alterations
2.2.11 Optional equipment and spare parts
2.2.12 Control of the machine while it is running
2.2.13 Only use once properly put into operation
2.2.14 Technical condition
2.2.15 Danger from damage to the machine
2.2.16 Complying with technical limit values
2.2.17 Danger from continued running of machine parts
2.2.18 Keeping safety devices functional
2.2.19 Personal protective equipment
2.2.20 Wearing suitable clothing
2.2.21 Removing dirt and loose objects
2.2.22 Preparing the machine for road travel
2.2.23 Risks when driving on the road and in the field
2.2.24 Parking the machine safely
2.2.25 Unsupervised parking
2.2.26 Unsuitable operating utilities
2.2.27 Safe handling of operating and auxiliary utilities
2.2.28 Environmental protection and disposal
2.2.29 Fire prevention
2.2.30 Lethal electrocution from overhead lines
2.2.31 Behaviour in case of voltage flash-over from overhead lines and when lightning strikes
2.2.32 Pressurised fluids
2.2.33 Hot surfaces
2.2.34 Working on machine only after shutting it down
2.2.35 Maintenance work and repairs
2.2.36 Raised machine parts and loads
2.2.37 Danger from welding work
2.3 Safety marking
2.3.1 Structure of safety decals
2.3.2 Safety decals on the machine
3 Machine description
3.1 Overview and method of operation
3.1.1 Machine overview
3.1.2 Function of machine
3.2 Optional equipment
3.2.1 Additional swathing curtain*
3.2.2 Hydraulic swathing curtain folding*
3.2.3 Hydraulic rotor height adjustment*
3.2.4 Rear tandem axles*
3.2.5 Spare wheel, 16×6.5-8*
3.2.6 Wheel weights*
3.2.7 Hydraulic system connectors, 3-fold*
3.2.8 Slip-on yoke, 8-piece*
3.2.9 Legally prescribed technical equipment for Switzerland*
3.3 Identification plates and vehicle identification number
3.3.1 Machine identification plate
3.3.2 Machine identification plate
3.4 Information on the machine
3.4.1 Stickers on the machine
4 Operating and display elements
4.1 Controls
4.1.1 Swathing rotor
4.1.2 Hydraulic hose line
4.1.3 One-way restrictor valve
4.1.4 Stand
4.2 Display elements
4.2.1 Swathing rotor
Right rotor
Left rotor
4.2.2 Swathing rotor chassis
4.2.3 Coupling device
4.2.4 Swathing curtain
4.2.5 Hydraulic sequential control
5 Technical specifications
5.1 LINER 1900
5.1.1 Dimensions
5.1.2 Weights
5.1.3 Requirements for the tractor
5.1.4 Version
5.1.5 Tyre pressure
5.1.6 Lubricants
5.2 LINER 1800 TWIN
5.2.1 Dimensions
5.2.2 Weights
5.2.3 Requirements for the tractor
5.2.4 Version
5.2.5 Tyre pressure
5.2.6 Lubricants
6 Machine preparation
6.1 Switching off and securing the machine
6.1.1 Switching off and securing the tractor and machine
6.1.2 Securing the raised machine
6.2 Adapting the tractor
6.2.1 Adapting the hydraulic output of the tractor
6.2.2 Front axle ballast
6.2.3 Checking the protective guard on the tractor PTO shaft
6.3 Adapting the machine
6.3.1 Checking the universal drive shaft length
Shortest working position of the universal drive shaft
Longest working position of the universal drive shaft
6.3.2 Adapting the universal drive shaft length
6.3.3 Fitting the universal drive shaft to the machine
6.3.4 Installing the wheel weights*
6.4 Hitching the machine
6.4.1 Removing the safety lock*
6.4.2 Hitching up the hitch bracket
6.4.3 Installing the universal drive shaft
6.4.4 Fitting the safety chain*
6.4.5 Raising the stand
6.4.6 Connecting the hydraulic hose
6.4.7 Connecting the hydraulic hose of hydraulic swathing curtain folding*
6.4.8 Connecting the hydraulic hoses of hydraulic rotor height adjustment*
6.4.9 Plugging in the lighting cable*
6.4.10 Fitting the pull rope
6.4.11 Stowing the wheel chocks
6.5 Unhitching the machine
6.5.1 Positioning the wheel chock at the wheel
6.5.2 Disconnecting the pull rope
6.5.3 Unplugging the lighting cable*
6.5.4 Disconnecting the hydraulic hose of hydraulic swathing curtain folding*
6.5.5 Disconnecting the hydraulic hoses from the hydraulic rotor height adjustment*
6.5.6 Disconnecting the hydraulic hoses
6.5.7 Extending the stand
6.5.8 Disconnecting the safety chain*
6.5.9 Removing the universal drive shaft
6.5.10 Unhitching headstock
6.5.11 Attaching the safety lock*
6.6 Prepare road travel
6.6.1 Removing the tine bars
6.6.2 Pushing the swathing curtain to the inside
6.6.3 Pushing the additional swathing curtain* to the inside
Removing the additional swathing curtain
6.6.4 Folding the machine into the transport position
6.6.5 Fitting the protection strips
6.6.6 Closing shut-off taps
6.6.7 Performing checks prior to road travel
6.7 Preparing fieldwork
6.7.1 Removing protection strips
6.7.2 Opening the shut-off valves
6.7.3 Folding the machine to the working position
6.7.4 Fitting the tine arms
6.7.5 Pushing the swathing curtain to the outside
6.7.6 Folding the swathing curtain down by hydraulic swathing curtain folding*
6.7.7 Pushing the additional swathing curtain* to the outside
Installing the additional swathing curtain
6.8 Loading the machine
6.8.1 Lifting the machine
7 Operation
7.1 Driving on the road
7.1.1 Driving on public roads
7.2 Fieldwork settings
7.2.1 Adjusting the swathing rotors
Basic settings of left swathing rotor
Basic settings of right swathing rotor
7.2.2 Adjusting the raking height
Adjusting the raking height with the crank
Adjusting the raking height with the hydraulic rotor height adjustment*
7.2.3 Adjusting the swathing curtain
7.2.4 Adjusting the additional swathing curtain*
7.2.5 Setting the headland position
7.2.6 Adjusting the hydraulic sequential control
7.2.7 Changing the lift velocity
7.2.8 Adjusting the steering angle stop
7.3 Fieldwork
7.3.1 Folding the machine into the transport position
7.3.2 Folding the machine to the working position
7.3.3 Machine use
7.3.4 Adapting the PTO shaft speed
7.3.5 Observing the steering angle
7.3.6 Adjusting single-swath mode
Adjusting the rotor overlap
7.3.7 Adjusting twin-swath mode
Limiting the extend movement of swathing rotors
7.3.8 Locking the swath guard
7.3.9 Arresting hydraulic swathing curtain folding*
7.3.10 Lifting the swathing rotors to the headland position
8 Faults and remedies
8.1 Chassis
8.1.1 Replacing the wheel on the road running gear
8.1.2 Changing a gauge wheel
8.1.3 Castor guide wheel malfunctions
8.1.4 The machine travels with an offset with respect to the tractor
Adjusting the steering rod
8.1.5 High tyre wear
Adjusting the toe-in
8.2 Hydraulic system
8.2.1 Hydraulic system problems
8.3 Rotor
8.3.1 Swathing rotor problems
8.4 Electric system
8.4.1 Lighting equipment defective
9 Maintenance
9.1 Maintenance interval overview
9.1.1 Before the harvest
9.1.2 After the first 10 operating hours
9.1.3 After the first 50 operating hours
9.1.4 Every 8 operating hours or daily
9.1.5 Every 20 operating hours
9.1.6 Every 50 operating hours
9.1.7 Every 100 operating hours
9.1.8 Every 250 operating hours
9.1.9 Every 500 operating hours or annually
9.1.10 After the harvest
9.2 Gearbox
9.2.1 Checking the gearbox for leaks
9.2.2 Check the oil level in the main gearbox
9.2.3 Change the oil in the main gearbox
9.2.4 Checking the main gearbox bolts
9.2.5 Checking the oil level in the angle drive
9.2.6 Change the oil in the angle drive
9.2.7 Checking the angle drive bolts
9.2.8 Check the oil level in the swath gearbox
9.2.9 Changing the oil in the swath gearbox
9.2.10 Checking the swather gearbox bolts
9.3 Clutch
9.3.1 Checking the overload clutch
9.3.2 Venting the friction clutch
9.3.3 Clean the friction clutch on the universal drive shaft
9.4 Universal drive shaft
9.4.1 Servicing the universal drive shafts
9.4.2 Checking the universal drive shaft nuts
9.5 Chassis
9.5.1 Check the tyre pressure
9.5.2 Checking the wheel nuts on the road running gear
9.5.3 Checking the wheel nuts on the swathing rotor chassis
A = Left and right swathing rotors, front castor guide wheels
B = Left swathing rotor, rear castor guide wheels
C = Right swathing rotor, rear left castor guide wheel
D = Right swathing rotor, rear right castor guide wheel
9.6 Hydraulic system
9.6.1 Reducing the pressure in the hydraulic system
9.6.2 Checking the hydraulic hoses
9.6.3 Cleaning the lift cylinder area
9.6.4 Checking the lift cylinder bolts
9.7 Frame
9.7.1 Checking the hitching bracket
9.7.2 Checking the frame mounting
9.8 Rotor
9.8.1 Checking the swathing rotor suspension bolts
9.8.2 Checking the swathing gearbox bolts
9.8.3 Check the floatation springs
9.8.4 Checking the spring brackets
9.8.5 Checking the tines
9.8.6 Checking the lamellar plugs
9.9 Assembly parts and machine body
9.9.1 Removing crop residues
9.9.2 Clean the machine
9.9.3 Preserve the machine
9.9.4 Check the fittings
9.9.5 Preventing frost damage
9.10 Lubrication chart
9.10.1 Grease points to be greased every 20 h
9.10.2 Grease points to be greased every 50 h
9.10.3 Grease points to be greased every 100 h
9.10.4 Grease points to be greased every 250 h
10 Putting out of operation and disposal
10.1 General information
10.1.1 Removal from service and disposal
11 Declaration of Conformity
11.1 LINER 1900 / 1800 TWIN
11.1.1 UK declaration of conformity
11.1.2 EC declaration of conformity
12 Technical terms and abbreviations
12.1 Terms and explanations
12.1.1 Technical terms
12.1.2 Abbreviations

00 2348 408 0.pdf:

CEMIS 100
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 100
3.1.2 Function principle of CEMIS 100
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 100
4 Operating and display elements
4.1 CEMIS 100
4.1.1 User interface for LINER
4.1.2 User interface for ROLLANT
4.1.3 User interface for UNIWRAP
5 Technical specifications
5.1 CEMIS 100
5.1.1 Specification
6 Operation
6.1 CEMIS 100
6.1.1 Operating the CEMIS 100
6.1.2 Switching CEMIS 100 on
6.1.3 Switching CEMIS 100 off
7 Maintenance
7.1 CEMIS 100
7.1.1 Daily
8 Putting out of operation and disposal
8.1 General information
8.1.1 Removal from service and disposal
9 Technical terms and abbreviations
9.1 Terms and explanations
9.1.1 Technical words
9.1.2 Abbreviations

00 2348 427 0.pdf:

CEMIS 700
Table of contents
1 Introduction
1.1 General information
1.1.1 Validity of the manual
1.1.2 Information about this Operator’s Manual
1.1.3 Symbols and notes
1.2 Intended use
1.2.1 Intended use
1.2.2 Reasonably foreseeable misuse
2 Safety
2.1 Safety rules
2.1.1 General safety and accident prevention regulations
2.1.2 Interaction between terminal and machine or tractor
2.1.3 Electrocution by electrical system
3 Product description
3.1 Overview and method of operation
3.1.1 Overview of CEMIS 700
3.1.2 Function principle of CEMIS 700
3.2 Identification plates and identification numbers
3.2.1 Spare parts and technical questions
3.2.2 Identification plate of CEMIS 700
4 Information on the product
4.1 Software version
5 Operating and display elements
5.1 CEMIS 700
5.1.1 User interface
5.1.2 Terminal program
6 Technical specifications
6.1 CEMIS 700
6.1.1 Specification
7 Operation
7.1 CEMIS 700
7.1.1 Operating the CEMIS 700
7.1.2 Switching CEMIS 700 on
7.1.3 Switching CEMIS 700 off
7.2 Terminal settings
7.2.1 Making settings
Making settings with the rotary button
Making settings with the touch function
7.2.2 Setting the screen lighting
Daytime mode
Nighttime mode
Activating automatic key lighting
7.2.3 Setting the time and date
7.2.4 Displaying diagnosis information
On-board power supply voltage display
Display of CLAAS ISOBUS ECU address and name
7.2.5 Setting the language and display formats
Setting the language
Setting display formats
7.2.6 Setting the volume
7.2.7 Deleting an ISOBUS implement
8 Maintenance
8.1 Maintenance
8.1.1 Daily
9 Putting out of operation and disposal
9.1 General information
9.1.1 Removal from service and disposal
10 Technical terms and abbreviations
10.1 Terms and explanations
10.1.1 Technical words
10.1.2 Abbreviations