File List:
Chapter A1 – ENGINE Ceres 326 – 336 – 346 8045.05.775, 8045.05.785, 8045.25.785.pdf
Chapter A2 – ENGINE Ceres 316 RS 4100 F.pdf
Chapter B1 – CLUTCH.pdf
Chapter B2 – GEARBOX B41.pdf
Chapter B3 – LOW PRESSURE HYDRAULIC SYSTEM.pdf
Chapter C1 – REAR AXLE P11.pdf
Chapter C2 – BRAKE.pdf
Chapter D1 – FRONT AXLE (4WD).pdf
Chapter D2 -.pdf
Chapter D3 – FRONT AXLE (2WD).pdf
Chapter E1 – HYDRAULICS.pdf
Chapter E2 – LIFT HITCH.pdf
Chapter E3 – STEERING.pdf
Chapter F1 – ELECTRICS.pdf
Contents.pdf
Chapter A1 – ENGINE Ceres 326 – 336 – 346 8045.05.775, 8045.05.785, 8045.25.785.pdf:
MR 306 (A1)
10 – 2004
Ref: MR306A1EN
GENERAL SPECIFICATIONS
General specifications
Engine specifications
General specifications
Engine specifications
General specifications
Engine specifications
General specifications
Fuel system data
General specifications
Fuel system data
Assembly data
Calibration test conditions
General specifications
Fuel system data
Note: The values shown above in brackets must be used for ch
General specifications
Fuel system data
Assembly data
Calibration test conditions
General specifications
Fuel system data
Note: The values shown above in brackets must be used for ch
General specifications
Fuel system data
Assembly data
Calibration test conditions
General specifications
Fuel system data
Note: The values shown above in brackets must be used for ch
General specifications
Service data and tolerances
General specifications
Service data and tolerances
General specifications
Service data and tolerances
General specifications
Service data and tolerances
General specifications
Service data and tolerances
General specifications
Service data and tolerances
General specifications
Service data and tolerances
General specifications
Service data and tolerances
General specifications
Service data and tolerances
General specifications
Service data and tolerances
General specifications
Tightening torque
General specifications
Longitudinal Section
General specifications
Cross Section
General specifications
Lubrication System
General specifications
Cooling System
General specifications
Fault Diagnosis Chart
General specifications
Fault Diagnosis Chart
General specifications
Fault Diagnosis Chart
General specifications
Personal Notes
ENGINE REMOVAL
& INSTALLATION
Engine removal & installation
Note: Disconnect the battery terminals before under going an
Engine removal
Engine removal & installation
Engine removal
Engine removal & installation
Engine removal
Engine removal & installation
Engine removal
Engine removal & installation
Engine removal
Engine removal & installation
Engine removal
Engine removal & installation
Engine removal
Engine removal & installation
Engine removal
Engine removal & installation
Engine removal
Engine removal & installation
Engine removal
Engine removal & installation
Engine removal
Engine removal & installation
Engine installation
Engine removal & installation
Engine installation
Engine removal & installation
Personal Notes
ENGINE DISASSEMBLING
& ASSEMBLING
Engine disassembling & assembling
Engine disassembling
Engine disassembling & assembling
Engine disassembling
Engine disassembling & assembling
Engine disassembling
Engine disassembling & assembling
Engine disassembling
Engine disassembling & assembling
Engine disassembling
Engine disassembling & assembling
Engine disassembling
Engine disassembling & assembling
Engine disassembling
Engine disassembling & assembling
Engine disassembling
Engine disassembling & assembling
Engine disassembling
Engine disassembling & assembling
Engine disassembling
Engine disassembling & assembling
Engine disassembling
Engine disassembling & assembling
Engine disassembling
Engine disassembling & assembling
Engine assembling
In addition, make sure to:
Engine disassembling & assembling
Engine assembling
Engine disassembling & assembling
Engine assembling
Engine disassembling & assembling
Engine assembling
Engine disassembling & assembling
Engine assembling
Engine disassembling & assembling
Engine assembling
Engine disassembling & assembling
Engine assembling
Engine disassembling & assembling
Engine assembling
Engine disassembling & assembling
Engine assembling
Engine disassembling & assembling
Engine disassembling & assembling
Personal Notes
CHECKS, DIMENSIONS
& REPAIRS
Checks, dimensions & repairs
Cylinder block and cylinder liners
Checks, dimensions & repairs
Cylinder block and cylinder liners
Checks, dimensions & repairs
Crankshaft, main bearings and flywheel
e. Rounds and fillets of crankshaft journal with thrust wash
Checks, dimensions & repairs
Crankshaft, main bearings and flywheel
– If new plugs are fitted, punch-lock in position and re-che
Checks, dimensions & repairs
Crankshaft, main bearings and flywheel
Checks, dimensions & repairs
Crankshaft, main bearings and flywheel
Connecting rods
Checks, dimensions & repairs
Connecting rods
Checks, dimensions & repairs
Checks, dimensions & repairs
Big end cap bolts
Checks, dimensions & repairs
Checks, dimensions & repairs
Camshaft
Checks, dimensions & repairs
Wear suitable safety clothing – safety goggles, gloves and s
Checks, dimensions & repairs
Checks, dimensions & repairs
Valve guides (replacement)
B – L = C
Checks, dimensions & repairs
Valve guides (replacement)
DD = A – C
Checks, dimensions & repairs
Valve seat in cylinder head (refacing)
Wear suitable safety clothing – safety goggles, gloves and s
Checks, dimensions & repairs
Injector sleeves (replacement)
Wear suitable safety clothing – safety goggles, gloves and s
Checks, dimensions & repairs
Injector sleeves (replacement)
Disassembly, removal of residue, installation and reaming of
Checks, dimensions & repairs
Rotating counterweight dynamic balancer
Wear suitable safety clothing – safety goggles, gloves and s
Ream the new bushings after fitting using a reamer with expa
Checks, dimensions & repairs
Lubrication system
Wear suitable safety clothing – safety goggles, gloves and s
Checks, dimensions & repairs
Lubrication system
Oil filter (replacement)
Low oil indicator (functional checks)
Checks, dimensions & repairs
Cooling system
Radiator (flushing and checks)
Coolant water temperature light
Thermostat (replacement)
Coolant pump and alternator drive belt
Checks, dimensions & repairs
Engine compression test
Compression ratio
Checks, dimensions & repairs
Engine compression test
Uniform compression:
On the other hand, if the second test readings show only a s
Checks, dimensions & repairs
SUB ASSEMBLY REMOVAL / INSTALLATION & SETTING
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Make sure that no one is standing in the vicinity of the loa
Sub assembly removal / installation & setting
Wear suitable safety clothing – safety goggles, gloves and s
Sub assembly removal / installation & setting
Wear suitable safety clothing – safety goggles, gloves and s
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
Sub assembly removal / installation & setting
SPECIAL TOOLS
Special Tools
Tool Description
Special Tools
Chapter A2 – ENGINE Ceres 316 RS 4100 F.pdf:
MR 306 (A2)
10 – 2004
Ref: MR306A2EN
GENERAL SPECIFICATIONS
General specifications
Engine specifications
General specifications
Service data
General specifications
Service data
General specifications
Service data
General specifications
Service data
General specifications
Longitudinal Section
General specifications
Cross Section
General specifications
Lubrication Chart
General specifications
Fault Diagnosis Chart
General specifications
Key to Fault Diagnosis Chart
General specifications
Personal Notes
DISASSEMBLING – ASSEMBLING
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Liner projection
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Valve Timing Diagram
1. 14º before TDC Intake Valve Open
2. 33º after BDC Intake Valve Close
3. 55º before BDC Exhaust Valve open
4. 11º after TDC Exhaust Valve close
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembl ne assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine assembly
Disassembling – Assembling
Engine trimming
Disassembling – Assembling
Engine trimming
Disassembling – Assembling
Engine trimming
Disassembling – Assembling
Engine trimming
Disassembling – Assembling
Engine trimming
Disassembling – Assembling
Personal Notes
To work safely and efficiently and obtain the best results,
Tool Description
Fuel Injector Puller (1035170051)
Timing Gear Puller (1035170049)
Sleeve Puller (1035170047)
Pulley Puller (1035170048)
General Tools
General Tools
Chapter B1 – CLUTCH.pdf:
MR 306 (B1)
10 – 2004
Ref: MR306B1EN
SPECIFICATIONS
Specifications
Note: Depending upon the type and options the CERES tractor
Clutch specifications
CERES 316
CERES 326
CERES 336
CERES 346
Dry mechanical
LUK India
Dual with separate controls
Pressurisation
Diaphragm
Pressure plate setting (Nm)
7200 ( 500
Drive disc
Ceramatallic
Ceramatallic
Ceramatallic
Ceramatallic
Diameter
Mechanical (Pedal)
Rear PTO disc
Diameter
Mechanical (Hand lever)
Specifications
Cross section
Specifications
Tightening torques and adjustments
Specifications
Personal Notes
DRIVE & POWER TAKE-OFF MECHANICAL CLUTCHES
Drive & power take-off mechanical clutches
Clutch removal
Drive & power take-off mechanical clutches
Clutch inspection
Inspection of the pressure plate and cover
Inspection of the diaphragm
– Replace it if the dimensions provided in Fig. 5 are not sa
Drive & power take-off mechanical clutches
Friction disc inspection
Clutch re-assembly
Drive & power take-off mechanical clutches
Inspection and reconditioning of the engine flywheel thrust
Inspection of the engine flywheel spigot bearing
Drive & power take-off mechanical clutches
Engine flywheel removal & Installation
Clutch installation
Drive & power take-off mechanical clutches
Clutch lever adjustment
Drive & power take-off mechanical clutches
Personal Notes
THRUST BEARINGS AND GUIDE
Thrust bearings and guide
Removal / Installation of the thrust bearings and guide
Thrust bearings and guide
Removal / Installation of the thrust bearings and guide
Installation
Thrust bearings and guide
Personal Notes
DRIVE & POWER TAKE-OFF CLUTCH CONTROL
Drive & power take-off clutch control
Drive clutch control
Adjustment of clutch clearance:
Adjust the control rod (2) using the threaded tie bar (3) in
Drive & power take-off clutch control
Power take-off clutch control
Drive & power take-off clutch control
Personal Notes
Clutch tools
1035170110
2008340539
Centring Mandrel
Dial Gauge
1035170108
1059000073
Pressing mandrel for bearing cup in clutch housing
Assy. Jet tool for seal guide stopper
1059000056
Torque wrench with display 70 Nm
Personal Notes
Chapter B2 – GEARBOX B41.pdf:
MR 306 (B2)
10 – 2004
Ref: MR306B2EN
SPECIFICATIONS
Specifications
Gearbox specifications
Mechanical reverser
Reverser + Splitter
Without creeper range
With creeper range
Without creeper range
With creeper range
Specifications
Specifications
Cover tightening torque
Note: On gearboxes, which are not equipped with a 4WD, the g
Specifications
Personal Notes
GEARBOX CONTROLS
Gearbox controls
Gearboxes with mechanical reverser
Gearbox controls
Gearboxes with mechanical reverser
Speed controls
Reverser controls
48- Reverser axis
Gearbox controls
Gearboxes with mechanical gear shuttler and reverser
Gearbox controls
Gearboxes with mechanical gear shuttler and reverser
Speed controls
Shuttler controls
32- Shuttler pin
Reverser controls
48- Reverser axis
Gearbox controls
Gearboxes with creeper range + mechanical gear shuttler and
Gearbox controls
Gearboxes with creeper range + mechanical gear shuttler and
Speed controls
Creeper range controls
Shuttler controls
32- Shuttler pin
Reverser controls
48- Reverser axis
Gearbox controls
Control locking
Gearbox controls
Adjustment of the mechanical controls
Reverser control
Shuttler control
Gearbox controls
Personal Notes
POWER TAKE-OFF CLUTCH SHAFT
Power take-off clutch shaft
Removal / Installation of the power take-off shaft
Power take-off clutch shaft
Personal Notes
INPUT HOUSING
REVERSER
REVERSER + SHUTTLER
REVERSER + SHUTTLER + CREEPER RANGE
Input housing
Drive shaft
Input housing
Drive shaft
Description
Input housing
Input housing with mechanical reverser
Input housing
Input housing with mechanical reverser
Description
Input housing
Input housing with mechanical reverser + shuttler
Input housing
Input housing with mechanical reverser + shuttler
Reverser
Input housing
Input housing with mechanical reverser + shuttler + creeper
Input housing
Input housing with mechanical reverser + shuttler + creeper
Reverser
Input housing
Removal / Installation
Adjustment of the reverser / splitter drive clearance
Adjustment of the bearing preload
Checking the bearing preload
Input housing
Personal Notes
PRIMARY SHAFT
Primary shaft
Introduction
The installation of the primary shaft is different from one
Primary shaft
Introduction
Preliminary operations
Removal / Installation of the primary shaft
Primary shaft
Removal / Installation of the primary shaft
Removal (continued)
Installation
Primary shaft
Personal Notes
SECONDARY SHAFT
Secondary shaft
Introduction
Secondary shaft
Introduction
Preliminary operations
Removal/Installation of the secondary shaft
Installation
Removal/installation of the drive intermediate shaft
Secondary shaft
Adjustment of the pinion protrusion
Secondary shaft
Adjustment of the pinion protrusion
Practical Adjustment
Installation of the secondary shaft
Secondary shaft
Final operations
Note: for the following operations, refer to the matching ch
Types of interventions on secondary shaft
Replacing the secondary shaft bearings
Replacing a pinion or a bearing on the secondary shaft
Replacing the gear box casing
Replacing the secondary shaft
Secondary shaft
Personal Notes
FRONT INTERMEDIATE SHAFT
Front intermediate shaft
Introduction
Front intermediate shaft
Introduction
Description
Preamble
Preliminary operations
Removal / Installation of shaft (Fig.1)
Front intermediate shaft
Adjustment
Final operations
Front intermediate shaft
Personal Notes
REAR INTERMEDIATE SHAFT
Rear intermediate shaft
Introduction
Rear intermediate shaft
Preamble
Preliminary operations
Removal / Installation of shaft (Fig.1)
Pre-loading the bearings
Final operations
Rear intermediate shaft
Personal Notes
Gearbox tools
1035160916
2008340539
External circlip pliers L=300 mm bent nose
Dial Gauge
1035160917
1035170103
Internal circlip pliers L=300 mm bent nose
Mandrel to mount cup of tapered bearing on primary motion sh
1035170104
1035170109
Puller shuttle splitter shaft
Pressing mandrel for removing pin from gear shifter rods
Gearbox tools
Local manufacturing
Shynchro shimming dimension controller
Local manufacturing
Synchro shimming dimension controller
Local manufacturing
Synchro shimming dimension controller
Gearbox tools
1035162066
1059000054
Torque wrench adjustable 0 to 70 Nm
Spring balance
2004123640
1035170111
Depth gauge 0 – 300 mm
Extractor
1035170127
1035170114
Pressing mandrel for F/R & range splitter shaft in clutch ho
Puller for intermediate shaft
Gearbox tools
Local manufacturing
1035170107
Master spacer for adjusting the mounting distance to 66.60 m
Mandrel used to push out the shaft
1059000072
1035170128
Installation / removal tool for the bearing cup
Extractor for secondary motion shaft
1035170117
1035170126
Puller for drive shaft
For inserting cup of bearing on front intermediate shaft
Gearbox tools
1059000075
1035170125
Puller for bearing tail pinion shaft
Personal Notes
Chapter B3 – LOW PRESSURE HYDRAULIC SYSTEM.pdf:
MR 306 (B3)
10 – 2004
Ref: MR306B3EN
PRESENTATION
Presentation
Tightening torque for the hydraulic components and fittings
Outside diameter mm
Inside diameter mm
Type of fitting JIC
Tightening torque (Nm)
3/8 – 24
7/16 – 20
9/16 – 18
3/4 – 16
7/8 – 14
1”1/16 – 12
1”3/16 – 12
Measure methods
Presentation
Principle diagram
2 Wheel drive tractors
Presentation
Principle diagram
4 Wheel drive tractors
Presentation
Pressure restrictor
Flow divider / regulator
Presentation
Hydraulic unit
4 Wheel drive tractors
Presentation
Personal Notes
HYDRAULIC CHECKS
Hydraulic checks
“CHECK VALUES READING” SHEET
Test conditions
Value read
Engine running at 2,350 rpm
51 max / 42 min
Test conditions
Q (nominal)
Value read
Steering idle
Engine running at 2,350 rpm
Test conditions
Value read
Gear lever in the “Neutral” position
20.5 bar
Hydraulic checks
“CHECK VALUES READING” SHEET
Test conditions
Value read
Front axle contact triggered
Solenoid valve deactivated
P = 0 bar
Front axle contact triggered
Brake pedal idle
Solenoid valve activated
Hydraulic checks
Personal Notes
1059000049
1059000052
Tester pressure gauge
Hydraulic tester
Personal Notes
ChapterXLE P11.pdf:
MR 306 (C1)
10 – 2004
Ref: MR306C1EN
PRESENTATION
Presentation
Specifications
Rear axle model
Width between flanges (mm)
Rear differential lock (if equipped)
Dog type
Mechanical lever
Automatic (brake pedal)
Final reduction
Spur gears
Reduction ratio
Number of planets
Bevel gear
Total reduction
Power take-off
540 rpm, 540 / 540 Eco rpm or 540 / 1000 rpm
Matching engine speeds
2111 / 1662 / 2118
Oil recommended
TRACTELF SF31 (API GL4)
Capacity (gearbox + axle)
2/4 wheel drive mechanical
2WD: 45 l
Presentation
Kinematics
General information on maintenance
Presentation
Attachment points (mm)
Presentation
Personal Notes
POWER TAKE-OFF
Power take-off
Removal / Installation
Input shaft
Power take-off
Removal / Installation
Power take-off
Personal Notes
DIFFERENTIAL SHAFTS
Differential shafts
Section view
Differential shafts
Removal / Installation
Differential shafts
Personal Notes
DIFFERENTIAL CROWN WHEEL AND PINION
Differential crown wheel and pinion
Removal / Installation of the differential crown wheel and p
Differential crown wheel and pinion
Removal / Installation of the differential crown wheel and p
Removal (continued)
Differential crown wheel and pinion
Adjustment of the pre-load of the bearings
Differential crown wheel and pinion
Checking the clearance of the crown wheel teeth
Changing the crown wheel
Changing the rear axle casing
Differential crown wheel and pinion
Personal Notes
AXLE TUBES AND SHAFTS
Axle tubes and shafts
Removal / Installation of the axle tubes and shafts
Axle tubes and shafts
Removal / Installation of the axle tubes and shafts
Removal (continued)
Axle tubes and shafts
Removal / Installation of the axle tubes and shafts
Installation
Axle tubes and shafts
Adjustment of the shaft end float
Final operations
Axle tubes and shafts
Personal Notes
DIFFERENTIAL LOCK / RELEASE CONTROLS
Differential lock / release controls
Description
Differential lock / release controls
Description
Removal / Installation of the differential lock mechanism
Differential lock / release controls
Removal / Installation of the differential lock mechanism
Adjustment of the differential lock inside mechanism
Differential lock / release controls
Personal Notes
Rear axle tools
2008340539
5252501098
Dial Gauge
Dial Gauge support
1035170106
1059000054
Puller for B.P. Shaft
Spring balance
1059000056
1059000057
Torque wrench
Pull out crown bearing puller U20
Rear axle tools
1035170111
1059000062
Slide hammer
Hinge type spanner
1059000063
1059000064
Assy. Tool PTO seal
Screwing sleeve
1059000076
1059000077
Puller for roller bearing cup trumpet
Bracket for pulling bearing cup
Rear axle tools
1035170115
1035170116
Wheel coupling (Toe – purpose)
Puller for right differential bracket
1035170118
1059000079
Spl. Spanner for tail pinion nut
1059000080
1035170119
Guide PTO splitted bush
Spl. Spanner for PTO shaft nut
Rear axle tools
103170120
1035170121
Spl. Spanner for bull gear nut
Flexion bearing puller
1035170123
1035170124
Pressing mandrel for flexion rod bearing
Pressing mandrel for T/R bearing in bull gear
1035170129
1059000078
Tool for PTO bolt tightening
Installation sleeve for lip seal
Personal Notes
Chapter C2 – BRAKE.pdf:
MR 306 (C2)
10 – 2004
Ref: MR306C2EN
SERVICE BRAKES
HANDBRAKE
Service brakes – Handbrake
Specifications
CERES 316
CERES 326
CERES 336
CERES 346
HM 4 200
Oil immersed disc brakes
No of discs per wheel
Discs outer dia. (friction)
Service brake control
Mechanical
Hand brake control
Mechanical
Brake fluid
Common to transmission
Lubrication
Service brakes – Handbrake
Specifications
Service brakes – Handbrake
Brake removal / installation
Service brakes – Handbrake
Brake control adjustment HM 4 200
Service brakes – Handbrake
Brake control adjustment HM 4 200
Service brakes – Handbrake
Personal Notes
Brake tools
1035162066
Local manufacture
Torque wrench from 0 to 70 Nm
Hexagon socket
1035170105
Mandrel for rubber boot
Personal Notes
Chapter D1 – FRONT AXLE (4WD).pdf:
MR 306 (D1)
10 – 2004
Ref: MR306D1EN
PRESENTATION
Presentation
General specifications
CERES 316
CERES 326
CERES 336
CERES 346
Axle type
Overall width
With between plates
Maximum steering lock angle
Tilt angle
Dynamic load capacity < 7 Kmph
31 000 N
31 000 N
Static load capacity
77 500 N
77 500 N
ducer oil capacity
Differential housing oil capacity
Oil type
Tranself - BLS 90 Oil
Tranself - BLS 90 O Differential lock type
Self locking
Self locking
N° of teeth of the bevel gear
12/29 teeth
12/29 teeth
N° of teeth of the planet gear reducer
12/23/60 teeth
12/23/60 teeth
Bevel gear reduction ratio
Planet gear reduction ratio
Total reduction ratio
Synchronisation ratio
See maintenance manual corresponding to the tractor
Wheel alignment
Maximum Toe-in of 4mm
Maximum Toe-in of 4mm
Presentation
General specifications
Presentation
Kinematics
Presentation
Personal Notes
REMOVAL / INSTALLATION
Removal / Installation
Wheel alignment adjustment
Maximum toe-in: 4 mm
Removal / Installation
Preliminary operations
Reducers and wheel hubs
Removal / Installation
Reducers and wheel hubs
Removal / Installation
Planet gear reducer
Removal / Installation
Differenti
Removal / Installation
Adjustment of the bevel gear preload
Removal / Installation
Adjustment of the apex distance
Removal / Installatio Backlash adjustment
Preload of differential bearings
Final installation
Removal / Installation
Personal Notes
Front axle 4WD tools
1035170130
1035170133
Diff. Tail pinion cover puller
Seal installer (with handle)
1035170132
1035170131
Diff. Cage lock nut remover
Special spanner for track width (common for 2WD & 4 WD)
Personal Notes
Chapter D2 -.pdf:
MR 306 (D2)
10 – 2004
Ref: MR306D2EN
4WD DROP BOX
4WD Drop box
Safety devices
4WD Drop box
Tightening torque adjustments
4WD Drop box
4WD housing removal
4WD Drop box
Belville spring assembly shimming
4WD Drop box
Piston stroke shimming
4WD Drop box
4WD housing installation
4WD Drop box
Bearing clearance adjustment
4WD Drop box
Bearing clearance adjustment
Operating check
Final operations
4WD Drop box
4WD Drop box clutch control
4WD Drop box
Personal Notes
4WD power take off housing tools
1059000061
1059000065
Torque wrench 1000 Nm
Compression cap
1059000066
1059000068
Support base
Fitting mandrel for bearing in house
1059000067
1059000060
Fitting seal ring
Bearing extractor
4WD power take off housing tools
1059000069
1059000070
Fitting mandrel for bearing / shaft
End fitting for carrying out checks drop box
Personal Notes
Chapter D3 – FRONT AXLE (2WD).pdf:
MR 306 (D3)
10 – 2004
Ref: MR306D3EN
PRESENTATION
Presentation
General specifications
CERES 316, 326, 336, 346
Reference
Tubular, Sliding and Swivelling
Track widths – Wheel disc inside
Tyres 7.50-16 (mm)
1324, 1424, 1524, 1624
Tyres 9.00-16 (mm)
1364, 1464, 1564, 1664
Track widths – Wheel disc inside
Tyres 7.50-16 (mm)
Up to 1740
Tyres 9.00-16 (mm)
Up to1696
Flange to Flange distance (mm)
1400, 1500, 1600, 1700
Steering lock angle
Turning radius (m)
Caster angle
Camber angle
2° (positive camber)
King pin ale
Tilt angle
Steering
Hydrostatic
Unit make
Danfoss or Aeton
Cylinder position
Rear of the front axle
Presentation
General specifications
Presentation
General specifications
Presentation
Personal Notes
REMOVAL / INSTALLATION
Removal / Installation
Disassembly of tie rod
Servicing of wheel end assembly
Removal / Installation
Servicing of wheel end assembly
Removal / Installation
Servicing of wheel end assembly
Removal / Installation
Servicing of wheel end assembly
Removal / Installation
Axle tread adjustment
Flange to Flange
Hole on outer box
Holes on extension
B – C – F
I – L – O
A – B – E
I – L – O
A – B – F
L – M – P
A – B – E
M – N – P
If greasing with Castrol LCG-2 – Long life
Toe-in 4 – 6 mm measured on the outer diameterheel rim
Oscillation angle ( 14°
SPECIFICATIONS
Specifications
Torque values and others specifications
Service frequency
Specifications
Trouble shooting
pecifications
Personal Notes
Chapter E1 – HYDRAULICS.pdf:
MR 306 (E1)
10 – 2004
Ref: MR306E1EN
PRESENTATION
Presentation
General specifications
CERES 316
CERES 326, 336, 346
Type of circuit
Open circuit
Location
On engine
Circuit 1 – Lift
Capacity (cm3)
Flow rate at nominal speed (l/min)
Flow rat at max. speed (l/min)
Flow rate at idle speed (/min)
Pressure setting (bar)
Circuit 2 – Steering
Capacity (cm3)
Flow rate at nominal speed (l/min)
Flow rat at max. speed (l/min)
Flow rate at idle speed (/min)
Pressure setting (bar)
Strainer – filtration threshold
160 microns
High pressure filers – filtration threshold
15 microns
Additional filter – filtration threshold
Clogging indicator
Distributors
Type of pressure ports
Break away
Quantity of oil exportable statically (l)
Presentation
Hydraulic controls
Presentation
Hydraulic circuit
Presentation
Schematic diagram
Presentation
Hydraulic components and unions tightening torque
Presentation
Personal Notes
REMOVAL / INSTALLATION
OF THE ELEMENTS
Removal / Installation of the elements
Brake valve
Removal / Installation of the elements
Brake valve
Removal / Installation of the elements
Brake valve
Removal / Installation of the elements
Brake valve
Removal / Installation of the elements
Flow divider
Removal / Installation of the elements
Auxiliary valves
Auxiliary distributors – Overall view
Removal / Installation of the elements
Changing the suction strainer
Changing the filtering cartridge
Removal / Installation of the elements
Changing the breather
Bleeding the air
Changing the pump
Removal / Installation of the elements
Personal Notes
MEASUREMENT POINTS
AND CHECKS
Measurement points and checks
Personal Notes
Hydraulic tools
1059000050
1059000052
Jic hydraulic connection
Hydraulic tester
1059000048
1059000049
Pressure connected brake valve adopter
Pressure gauge tester
Personal Notes
Chapter E2 – LIFT HITCH.pdf:
MR 306 (E2)
10 – 2004
Ref: MR306E2EN
PRESENTATION
Presentation
General specifications
CERES 316, 326, 336, 346
TCM mechanical lift
Standard
Proportional lift distributor
Renault (TCM)
Lift ram equipment (Location – Internal)
Diameter