Claas Quadrant 2100 (743) Baler Operator Manual ES

File List:

00 0295 979 3.pdf

00 0295 979 3.pdf:

QUADRANT 2100 RotoFeedQUADRANT 2100 RotoCut
1 Regarding this instruction manual
1.1 General data
1.1.1 Application of this user manual
1.1.2 About this user manual
1.1.3 Technical characteristics
2 Security
2.1 General data
2.1.1 General information
2.1.2 Authorized use
2.1.3 Reasonably foreseeable misuse
2.1.4 Safety regulations
2.1.5 Symbols applicable to danger indications
2.1.6 Highway driving
2.1.7 Accident prevention
2.1.8 Waste disposal
2.1.9 Residual risks
2.2 Graphic danger symbols
2.2.1 Description
2.2.2 Location of safety stickers
2.3 Safety equipment
2.3.1 Signal lighting
2.3.2 Reflective equipment
2.3.3 Surety
2.3.4 Shims
2.3.5 Parking brake
2.3.6 Flywheel brake
2.3.7 Locking the pick-up
2.3.8 Locking the bale exit ramp
3 Machine Description
3.1 Existing models
3.1.1 Designation of machines
3.2 Overview and functions
3.2.1 Left side
3.2.2 Right side
3.3 Work and service positions
3.3.1 General information
3.3.2 Front of the baler
3.3.3 Top of the baler
3.4 Identification plate and serial number
3.4.1 Spare parts and technical information
3.4.2 Position of the nameplates
3.4.3 Machine nameplate
3.4.4 Rudder nameplate
3.5 General operating principle
3.5.1 Bale pressing cycle
3.6 Control terminal
3.6.1 Control terminal
3.6.2 ISOBUS connection
3.7 Transmission and drive
3.7.1 Power transmission
3.7.2 Friction clutch
3.7.3 Main drive
3.7.4 Rotor drive
3.7.5 Feeder drive
3.7.6 Knotter operation
3.8 Reception of the harvest
3.8.1 Pick-up
3.8.2 Reducing rollers
3.9 Power set
3.9.1 Rotor
3.9.2 RotoCut cutting device (optional)
3.9.3 Carrier
3.10 Pressing system
3.10.1 Piston and pressing channel
3.11 Tying system
3.11.1 Tying process
3.11.2 Thread boxes
3.11.3 Thread shortage indicator
3.11.4 Needles
3.11.5 Knotters
3.11.6 Turbofan
3.12 Unloading bales
3.12.1 Two-way key
3.12.2 Bale exit ramp
3.12.3 Bale exit ramp position detector
3.12.4 Bale unloading sensor (optional)
3.12.5 Humidity sensor (optional)
3.12.6 Bale ejector (option)
3.13 Centralized lubrication
3.13.1 General information
3.13.2 Manual centralized lubrication
3.13.3 Automatic centralized lubrication
3.13.4 Supplementary lubrication
3.14 Axis
3.14.1 General information
3.14.2 Single axis
3.14.3 Tandem axle
3.15 Service brake
3.15.1 General information
3.15.2 Pneumatic braking
3.15.3 Hydraulic braking
3.15.4 Active hydraulic braking
3.16 Hydraulic system
3.16.1 Hydraulic oil tank
3.17 Equipment
3.17.1 Ladder
3.17.2 Stirrup
3.17.3 Electronic module
3.17.4 12 V socket
4 Control and display instruments
4.1 CLAAS COMMUNICATOR
4.1.1 Presentation
4.1.2 Description of the CLAAS COMMUNICATOR Using menus
4.2 CLAAS OPERATOR
4.2.1 Presentation
4.3 ISOBUS Terminal
4.3.1 Presentation
4.3.2 General information
5 Technical data
5.1 Baler
5.1.1 General information
5.1.2 Dimensions
5.1.3 Weight
5.1.4 Hooking
5.1.5 Cardan shaft
5.1.6 Feeding and pressing
5.1.7 Tying device
5.1.8 Wheels
5.1.9 Hydraulic circuit
5.1.10 Screw tightening torques
5.1.11 Braking
5.1.12 Speed ​​- Brake/Axis Type
5.1.13 Greasing and lubrication
5.1.14 Sound levels
5.2 Safety devices
5.2.1 Security screw
5.2.2 Overload safety
5.3 Tractor
5.3.1 Required power
5.3.2 PTO
5.3.3 Hookup
5.3.4 Electrical connections
5.3.5 Hydraulic connections
5.3.6 Hydraulic circuit and oil
5.3.7 Braking
6 Preparation of the machine
6.1 General data
6.1.1 First commissioning
6.1.2 Equipment control
6.2 Cardan shaft
6.2.1 Safety regulations
6.2.2 Cardan shaft adjustment
6.2.3 Adaptation of the cardan shaft length
6.2.4 Transforot, 8 grooves (optional)
6.2.5 Double-joint wide-angle gimbal
6.2.6 Positioning the cardan shaft
6.3 Trailer support
6.3.1 Recommendations
6.3.2 Types of fixing
6.3.3 Hitch fixing
6.3.4 Adaptation of the fork hitch/oscillating bar hitch
6.3.5 Hitching the baler to the tractor
6.3.6 Positioning the cardan shaft
6.4 Hydraulic connections
6.4.1 Location of flexible ducts
6.4.2 Sear and pick-up
6.4.3 Tractor with Load-Sensing hydraulic system with Power Beyond intake
6.4.4 Tractor with constant flow hydraulic system and Tractor with Load-Sensing hydraulic system without Power Beyond
6.4.5 Tractor with constant pressure hydraulic system
6.5 Electrical connections
6.5.1 Marking of electrical cables
6.5.2 Lighting
6.5.3 Battery cable (optional)
6.5.4 Power supply to the baler and CLAAS COMMUNICATOR
6.5.5 Baler power supply with ISOBUS cable
6.6 Service brake
6.6.1 Hydraulic brake
6.6.2 Active hydraulic brake
6.6.3 Air brake
6.7 Tied
6.7.1 Yarn quality
6.7.2 Preparation
6.7.3 Thread tensioner adjustment
6.7.4 Thread placement
6.7.5 Placing the thread in the knotters
6.7.6 Checking the settings
6.8 Cutting device
6.8.1 Safety regulations
6.8.2 Control
6.8.3 Placing the blades
6.8.4 Assembly of false blades (optional)
6.8.5 Unused blades and false blades
6.9 Machine loading
6.9.1 Lifting the baler
6.9.2 Baler stowage
7 Management
7.1 General data
7.1.1 Baler user
7.1.2 Opening doors and casings
7.2 Movements with the baler
7.2.1 Equipment control
7.2.2 Preparations for transportation
7.2.3 Road travel
7.2.4 Arrival at the field
7.2.5 Moving around the field
7.2.6 Parking
7.3 Before each use
7.3.1 Reminders
7.3.2 Cardan shaft
7.3.3 Baler maintenance
7.4 Commissioning in the field
7.4.1 Usage tips
7.4.2 Bale exit ramp
Simple bale exit ramp
Hydraulic bale exit ramp
7.4.3 Commissioning of the machine
cardan shaft
Material transfer system
After a machine stop
7.4.4 Bale ejector (option)
7.5 Pick-up
7.5.1 Important
7.5.2 Pick-up wheels
7.5.3 Pick-up height
7.5.4 Reducing rollers
7.6 Cutting device
7.6.1 RotoCut cutting device (optional)
7.7 Bale parameters
7.7.1 Bale adjustments
7.8 CLAAS COMMUNICATOR
7.8.1 Pressing process
7.8.2 Pressing pressure
7.8.3 Bale length
7.8.4 Activation / deactivation of the blades (RotoCut option)
7.8.5 Automatic cleaning of the blades (depending on equipment)
7.8.6 Cutting frame
7.8.7 Manual activation of the tying process
7.8.8 Automatic lubrication (depending on equipment)
7.8.9 Selection of the work
7.8.10 Name of the work
7.8.11 Counters Menu
Maintenance indicator reset
7.8.12 Print client or project data
7.8.13 Faults
7.8.14 Functions assignable to programmable keys
7.9 Unclogging the baler
7.9.1 How to avoid traffic jams?
7.9.2 Safety regulations
7.9.3 Pick-up jam
7.9.4 Feed rotor jam (depending on equipment)
Rotor unclogging
Manual rotor unclogging
7.9.5 Cutting rotor jam (depending on equipment)
7.10 After use
7.10.1 Reminders
7.10.2 Baler protection
7.10.3 Disconnecting the baler
7.10.4 Daily checks
7.10.5 Daily cleaning
8 Incident and solution
8.1 Tied
8.1.1 Origin of tying problems
8.1.2 Resolution of tying problems
8.2 Centralized lubrication
8.2.1 Resolution of centralized lubrication problems
8.3 Control terminal
8.3.1 Faults displayed on the control terminal
8.3.2 Main drive and system
8.3.3 Transfer system
8.3.4 Hydraulic system
8.3.5 Bale exit ramp
8.3.6 Lack of thread
8.3.7 Tying failures
8.4 Electrical/electronic installation
8.4.1 Electrical circuit faults
9 Maintenance
9.1 General maintenance instructions
9.1.1 Maintenance and safety tips
9.1.2 Wheels and tires
9.1.3 Brakes
9.1.4 Hydraulic circuit
9.1.5 Chains
9.1.6 Crimping and tying device
9.1.7 Cardan shaft
9.1.8 Hitch
9.1.9 Cutting device
9.1.10 Protection devices
9.1.11 Screws and nuts
9.1.12 Lubrication and greasing
9.1.13 Inductive sensors
9.1.14 Welding work
9.1.15 Spare parts
9.2 Lubricant tables
9.2.1 Lubricants
9.3 Maintenance tables
9.3.1 Maintenance operations before harvest
9.3.2 Maintenance operations after the first 10 hours of service
9.3.3 Maintenance operations after the first 50 hours of service
9.3.4 Maintenance operations after the first 100 hours of service
9.3.5 Maintenance operations every 5 hours of service or every day
9.3.6 Maintenance operations every 10 hours of service or every day
9.3.7 Maintenance operations every 50 hours of service
9.3.8 Maintenance operations every 100 hours of service
9.3.9 Maintenance operations every 250 hours of service
9.3.10 Annual maintenance operations or every 500 hours of service
9.3.11 Maintenance operations if necessary
9.4 Basic settings
9.4.1 Basic draft of the baler
9.5 Gear maintenance operations
9.5.1 Main drive box
9.5.2 Elastomeric damping stops
9.5.3 Feeder drive box
9.5.4 Top rotor angle transmission
9.5.5 Rotor and pick-up drive box
9.5.6 Knotter drive box
9.5.7 Flywheel brake
9.6 Maintenance operations on the clutch
9.6.1 Freewheel Friction Clutch
9.7 Axle and wheel maintenance operations
9.7.1 Single axis
9.7.2 Tandem axle
9.7.3 Wheel tightening check
9.7.4 Replacing the wheels
9.7.5 Wheel hub
9.7.6 Tire check
9.8 Brake maintenance operations
9.8.1 Hydraulic and active hydraulic braking
9.8.2 Pneumatic braking
9.8.3 Replacing the brake linings
9.9 Hydraulic system maintenance operations
9.9.1 Hydraulic tank
9.10 Pick-up maintenance operations
9.10.1 Pick-up with through worm screw (depending on equipment)
9.11 Tying maintenance operations
9.11.1 Start manual tying
9.11.2 Needles
9.11.3 Replacing the needle brake plates
Remove a needle brake
Disassembling a needle brake
Install a needle brake
Install a needle brake
9.11.4 Thread tensioner adjustment
9.11.5 Knotter settings
9.11.6 Tying trigger adjustment
9.11.7 Knotter shaft security screw
9.11.8 Replacing the knotter brake plates
Remove the brake from the knotters
Remove the brake from the knotters
Install the knotter brake
9.12 Hitch device maintenance operations
9.12.1 Checking the attachment hole fixation
9.12.2 Checking the rudder head fixation
9.13 Maintenance operations of the centralized lubrication system
9.13.1 Manual centralized lubrication (option)
9.13.2 Automatic centralized lubrication (option)
9.14 Greasing scheme
9.14.1 Greasing intervals
9.14.2 Cardan shaft
9.14.3 Greasing points – 5 h
9.14.4 Greasing points – 10 h
9.14.5 Greasing points – 50 h
9.14.6 Grease points – 100 h
9.14.7 Grease points – 250 h
9.15 Hibernation
9.15.1 General information
9.15.2 Cleaning
9.15.3 Greasing
9.15.4 Maintenance
9.15.5 Storage
10 Decommissioning and waste disposal
10.1 General data
10.1.1 Decommissioning and waste disposal
11 EC declaration of conformity
11.1 General data
11.1.1 Declaration of conformity for CE
11.1.2 Declaration of conformity for CE